EAUZONE PLUS EPH - HINGED DOOR WITH HINGE PANEL FOR RECESS

Transcription

1 EAUZONE PLUS EPH - HINGED DOOR WITH HINGE PANEL FOR RECESS INSTALLATION PARTS LIST BRITISH PATENT NO EPH MATKI PLC, CHURCHWARD ROAD, YATE, BRISTOL, BS37 5PL TELEPHONE: (AFTER SALES) FAX: techsupport@mtki.co.uk 39 AF /3

2 IMPORTANT TOOLS REQUIRED Msonry Drill it 6mm, Tpe Mesure, Screw Drivers, Sfety Glsses, Electric Drill, Level, Pencil, Adjustle Spnners, Non Slip Gloves Before disposing of crton nd/or commencing ssemly, plese check ll the prts to scertin tht none re missing nd they re ll undmged. No clim for missing/dmged prts will e ccepted once the pcking crton hs een disposed of nd/or ssemly hs commenced. In cse of query contct your Stockist with detils of model numer nd detils of seril numer. PREPARATION IMPORTANT. Plese red complete instlltion instructions efore fitting for Enclosure nd Try (if fitting). 2. We recommend tht two people re ville for fitting of Door, Stge 6. The Euzone Plus rnge is 0mm Glss construction. Lrge glss pnels re very hevy. We recommend the use of Sfety glsses nd Non slip gloves when hndling the glss pnels. 3. Ensure tht the product cn e fixed to solid msonry wll or suitle timer stud work grde C6/C24 in the re ehind the Wll frmes nd Pnel fixing rckets. 4. Shower trys or tiled floors must e solutely level where enclosures re fitted 5. If fitting try we recommend dringe test is crried out efore the try is tiled in position. 6. The ssemly should e instlled onto wterproof wll covering nd instlled fter the Try nd wll coverings re in plce. Where Tiling lips re provided Trys should e let into the Wll with the Tiling lip flush with the wll to llow the Tiling to overlp the Tiling lip. 7. Sel etween try nd tiles. Remove ny excess selnt from the re/joint etween the try nd the tiles where the Wll Mount is to e fitted. This will ensure the Wll mount fits correctly to the wll nd try/or tiled floor. CAUTION: TEMPERED GLASS CANNOT BE CUT, POLISHED METAL AND CHROME CAN BE SCRATCHED. CAREFULLY REMOVE ASSEMBLY FROM CARTON, DO NOT PLACE GLASS ON HARD FLOOR OR EXPOSE EDGES TO IMPACT. DIMENSIONS Dimensions re pproximte MODEL RECESS A + B A B EPH EPH EPH EPH EPH EPH EPH EPH EPH EPH Plese note: The Stndrd Pnel nd Door options re only listed ove. If you hve unit with different mix nd mtch comintion of pnels, plese refer to the Model size nd totl width e.g. See elow other comintions for Model 00 ll hve sme totl width. A + B A B EPHC EPHC

3 EPH LH EPH RH THE STAGES IN THIS INSTALLATION BOOKLET SHOW LH HINGED DOOR INSTALLATION, REVERSE FOR RH.

4 STAGE FIXED PANEL WALL MOUNT IMAGES SHOW LH HINGED DOOR INSTALLATION REVERSE FOR RH. x 5 x 5 TOP VIEW THRESHOLD 3mm FOAM BEAD AT FRONT HINGE PANEL WALL MOUNT x 5 THRESHOLD ADJUSTER x 5 Ø6 THRESHOLD This stge is descriing the fitting of the Hinge pnel wll mount. Plce the Horizontl Threshold into position on try. (If fitting close to the front edge of the try tke into ccount tht the front fce of the Hinge pnel wll mount sits 3mm in front of the Threshold). Position the Hinge pnel wll mount on to the Wll over Threshold (Wll Mount hs top nd ottom, Threshold cut-out should e t ottom). Ensure the Threshold djuster fits up into the ck of the Wll mount extrusion in the recess s shown. Adjust position of Threshold djuster s required, to djust loosen screw only /2 turn, re-tighten fter djustment, do not over tighten.plum the Wll Mount for Upright nd mrk the fixing holes in the centre of the slots.. Drill 5 x fixing holes in the wll nd insert Wll plugs. Clen re nd pply Silicon Selnt to the re ehind the Wll mount etween the try nd tiles nd 00mm up the Wll, centrl to the width of the Wll mount. Fit the Wll mount using the No.8 x 32mm Pn Hed Screws

5 STAGE 2 x 5 x 5 TOP VIEW CLOSURE WALL MOUNT x 4 x 5 CLOSURE ADJUSTER TOP VIEW: CLOSURE WALL MOUNT & THRESHOLD 3mm c x 5 Ø6 This stge is descriing the fitting of the Closure wll mount.. Seprte the Closure wll mount from the Closure djuster column y loosening the 4 x Socket set screws down the length of the Closure wll mount.. Position the Closure Wll Mount on to the Wll over the Threshold. Plum the Wll Mount for upright nd mrk the fixing holes in the centre of the slots. c. Drill 5 x fixing holes in the wll nd insert Wll plugs. Clen the re nd pply Silicon Selnt to the re ehind the Wll mount etween the try nd tiles nd 00mm up the Wll, centrl to the width of the Wll mount. Fit the Wll mount using the No.8 x 32mm Pn Hed Screws

6 STAGE 3 d INSIDE VIEW e INSIDE VIEW Ø6 50mm c INSIDE VIEW PANEL STOP INSIDE VIEW This stge is descriing the fitting of the Hinge pnel.. Apply ed of Silicon long the front inside edge of the Threshold up to the djuster screw.. IMPORTANT - Before fitting the Hinge pnel, t the hinge side of the pnel pply 50mm ed of Silicon selnt centrl to the underside of the extrusion. Lightly wet the edge of the Hinge pnel with sopy wter nd gently lower the pnel into the Wll mount nd Threshold extrusion. Push the top of the pnel into the Wll mount first, followed y the ottom. c. Before the Pnel is fully fitted into the Threshold extrusion, plce the Pnel Stop under the section onded to the Hinge pnel ligning the lrger end of the stop, rounded fce up, with the cut out in the extrusion. d. Fitting of Hinge pnel top rcket: Loosen the Countersunk socket screw in the Top rcket ck plte until the Bck plte cn e rotted. Rotte the Bck plte 80 to verticl. The plte should now djust left to right, moving the Glss stop nd Glss gsket with it. Crefully fit the Top Brcket over the glss pnel, the Glss stop should fit into the notch in the top of the Hinge pnel. e. Mrk the centre of the slotted holes in the Top rcket onto the Wll, remove the Top Brcket nd drill nd fix the wll plugs. d. Re fit the Top Brcket. Fit the 2 x Socket cp screws through the Top Brcket into the extrusion. Tighten the 2 off M5 x 4 Socket set screws (do not over tighten). Rotte the Bck plte to fit into the Top rcket recess nd re fit the Countersunk socket screw (do not over tighten). e. Fix the Top Brcket to the Wll using the No.8 x 32 Pn Hed screws.

7 STAGE 4 INSIDE VIEW x 2 c PANEL HINGE DOOR HINGE PANEL HINGE DOOR HINGE This stge is descriing the fitting of the Hinges to the Hinge pnel.. Remove nd set side the Hinge pnel ck pltes from the Hinge ssemlies (Hinge pnel = femle side of the Hinges, Door = mle). Plce the upper Hinge ssemly on to the fce of the Hinge pnel glss over the Adjuster lock (fctory fitted). (The Hinges re hnded top nd ottom, ensure the Socket set screws re visile on the top of the top Hinge nd on the underside of the lower Hinge). Push the Hinge ssemly so tht it is fully djusted over towrds the Hinge pnel wll side.. Re-fit the Bck plte to fix the Hinge ssemly to Hinge pnel glss. Repet for the Lower hinge ssemly. c. On the Hinge pnel side of the Hinge ssemlies - Tighten down the top inner Socket set screw on the upper Hinge nd the underside outer Socket set screw on the lower hinge to lift the Hinge upwrds. We recommend tht you ngle the Hinges slightly upwrds towrds the Door side to llow the Hinge to e djusted downwrd to horizontl when the Door is fitted.

8 STAGE 5 d INSIDE VIEW = e PANEL STOP c x 4 INSIDE VIEW = Ø3.4 TOP VIEW Model 600 = 553mm +3-0 Model 700 = 653mm +3-0 Model 800 = 753mm +3-0 This stge is descriing the fitting of the Closure djuster column nd djusting the door opening.. Re-fit the Closure djuster column into the Closure wll mount so tht it is fully in. Lightly tighten the 4 x Socket set screws in the fce of the Wll mount (e).. Mesure the distnce of the door opening etween the edge of the Hinge pnel glss nd the flt fce of the Door closure sel. This dimension should e within the tolernce of the specified dimensions ove. Using level ensure the Hinge pnel glss nd Closure djuster column re upright. If djustment is needed, the Hinge pnel nd Closure djuster column cn oth e djusted out y 5mm ech. Once the pnel is in position, drill nd fix the Pnel stop in the centre of the slotted hole using the No.8 x 9.5 Pn hed screw (e). c. To djust out the Closure djuster column - Loosen the 4 x Socket set screws djust out the column, plum for upright nd retighten the Socket set screws (do not over-tighten). d. To djust out the Hinge pnel t the top - Rotte the Top rcket ck plte to verticl. Loosen the 2 M5 x 4 Socket set screws nd djust the pnel. Plum for upright, retighten the Socket sets screws nd rotte the Bck plte into position nd tighten. e. To djust out the Hinge pnel t the ottom - Adjust the pnel, plum for upright. Drill nd fix the Pnel stop in the centre of the slotted hole using the No.8 x 9.5 Pn hed screw.

9 STAGE 6 f x 2 e d c INSIDE VIEW This stge is descriing the hnging of the Door.. Apply ed of Silicon long the inside length of the Threshold in the recess t the front of the trck. Clip the Infill trck into the threshold extrusion under the Closure djuster column y hooking the inside leg down first then pushing the front until the trck snps into position.. Remove nd set side the Hinge ck pltes on door side of the Hinges. c. Plce the Door ssemly lock over the trck on the Hinge side of the Door opening. The tuulr Door support cn e used to support the other end of the door. Mesure nd mrk the Door support so tht the top is prllel with the top of the Door ssemly lock. Cut to size s required using Hcksw. Note: Glss cn rek, plese hndle crefully nd do not plce on/ginst hrd surfce. d. We recommend 2 people re ville for this stge nd the use of Sfety glsses nd Non slip gloves when hndling glss pnels - Crefully lift the Door onto the Hinges, ensuring the Adjustment locks fitted to the glss re on the Hinge side. The Door support nd ssemly lock will now help to lign the Door glss with the Hinges. The door hs left to right djustment, push the Door glss fully towrds the inside of the enclosure (on minimum djustment) e. Re-fit the ck pltes. f. Push fit the Door sel to the Hinge side of the Door.

10 STAGE 7 Curved Liner x 2 x 2 This stge is descriing the fitting of the Door Hndle. Curved Hndle only - Disssemle the hndle y loosening the 2 x M5 x 6 Socket set screws on the underside of the inside Hndle. Unscrew the 2 x Hndle connectors. Plce the 4 x lck glss wshers either side of the 2 holes in the Door glss. Plce the front Hndle up to the outside of the glss screwing through the Hndle connectors from the inside to hold the front Hndle in position. Once the front Hndle is secure, plce the ck Hndle onto the Hndle connectors, secure in position y tightening the 2 x Socket set screws on the underside of the ck Hndle.. Liner Hndle only - Disssemle the hndle y unscrewing the 2 x M4 x 40 Csk socket screws nd removing the ck hndle. Plce the 4 x lck glss wshers either side of the 2 holes in the Door glss. Crefully fit the front Hndle nd Hndle connectors through the 2 holes in the Door glss. Fit the ck Hndle onto the Hndle connectors nd fix into position y fitting the 2 x M4 x 40 Csk socket screws.

11 STAGE 8 LOCKING SCREW ADJUSTMENT SCREW LOCKING SCREW x 4 OPEN LOCK PANEL HINGE ADJUSTMENT SCREW x 4 LOCK OPEN INSIDE VIEW DOOR HINGE PANEL HINGE ADJUSTMENT SCREW DOOR HINGE LOCKING SCREW ADJUSTMENT SCREW LOCKING SCREW This stge is descriing the Door djustment. The Door glss cn e djusted left to right to open/close the distnce etween the edge of the Door glss nd the Closure sel nd lso the edge of the Door glss nd the Hinge sel. Loosen the 4 x M6 x 6 Csk socket screws in the ck of the Door side of the hinges, djust the Door left or right. Retighten the 4 x Csk socket screws. Repet if necessry on the Hinge pnel side of the hinges.. To lift the Hinges on the Door side, tighten down the top outer Socket set screw on the upper Door hinge nd the underside inner Socket set screw on the lower Door hinge. Lock the Door hinge in position y tightening the top inner Socket set screw nd the underside outer Socket set screw on the lower Hinge. To lift the Hinges on the pnel side, tighten down the top inner Socket set screw on the upper Pnel hinge nd the underside outer Socket set screw on the lower Pnel hinge. Lock the Pnel hinge in position y tightening the top outer Socket set screw nd the underside inner Socket set screw on the lower Pnel hinge.

12 STAGE 9 d c d c DOOR CLOSURE SEAL This stge is descriing fitting the Cps nd Sels. Push fit the 2 x Screw covers into the djustment holes in the Top rcket.. Push fit the Closure wll mount top cp. c. Apply thin ed of silicon long the ottom edge of oth the Wll Mounts nd ll the wy up the outside of oth the Wll mount extrusions etween the Wll Mounts nd the tiles. Apply thin ed ll the wy long the Threshold etween the extrusion nd the Finished floor surfce/try. Continue round the joint where the Threshold joins the Closure column/hinge pnel wll mount. Msking tpe cn e used to chieve tidy edge to the selnt. Remove the msking tpe immeditely nd llow the silicon to cure for 24 hours efore using the shower. d. Fit Door Horizontl Sel to underside of Door glss. Some trimming my e required. The sel should fit etween the edge of the Hinge pnel glss nd the edge of the fin on the Door closure sel.

13 NOTES This pge is left intentionlly lnk

14 PARTS LIST ITEM * 2* DESCRIPTION RECESS DOOR WITH HINGE PANEL HINGE PANEL PARTS LIST PART No. SPECIFY MODEL SIZE SPECIFY MODEL SIZE QTY LENGTH 3 4* SEMI BESPOKE WALL MOUNT FIXED PANEL HORIZONTAL (200 INLINE HINGE PANEL) 5626 A SILVER 5643 A SILVER 2000 mm 90 mm 5* HORIZONTAL CLIP-IN COVER (700) 5660 A SILVER 669 mm 6* 00 RECESS LOWER HORIZONTAL (900) 5667 A SILVER 857 mm 7* CLOSURE WALL MOUNT FOR EPH LH 5680 A SILVER 7* CLOSURE WALL MOUNT FOR EPH RH 5682 A SILVER 8 CLOSURE H SECTION 568 A SILVER 9 WALL CLOSURE SEAL 6058 CLEAR 0 M4 x 6 SKT SET SCREW 274 A SILVER CLOSURE H SECTION BOTTOM CAP 6069 A SILVER 2* 00 HORIZONTAL DOOR SEAL (700) 6055 CLEAR 2* 00 HORIZONTAL DOOR SEAL (800) 6056 CLEAR 3 No.6 x 3 CSK S/TAP SCREW 43 A SILVER 4 CLOSURE H SECTION TOP CAP 6070 A SILVER 5 CLOSURE SEAL 6062 CLEAR 6* CURVED BAR HANDLE 684 AF 6* LINEAR BAR HANDLE 685 AF 7 WALL MOUNT EXTRUSION STOP 6049 A SILVER 8 M4 x 6 SOCKET BUTTON HEAD SCREW 58 A SILVER 9* LH TOP WALL BRACKET 683 AF 9* RH TOP WALL BRACKET 682 AF 20 WALL MOUNT & TOP BRACKET PARTS KIT 678 AF 2 CLOSURE WALL MOUNTS PARTS KIT 676 AF 22 PANEL HINGE UPPER AND LOWER 689 AF 23 ADJUSTMENT BLOCK 6040 A SILVER 24 HINGE-GLASS INTERFACE(2mm) 604 BLACK 25 ADJUSTMENT BLOCK GASKET 456 AF 26 HINGE GASKET 4560 AF 27 HINGE PLATE GASKET 4559 AF 28 PANEL HINGE PARTS KIT 680 AF 29 INLINE PARTS KIT 675 AF 30 WALL MOUNT GASKET 752 AF 3 DOOR ASSEMBLY SUPPORT 6053 WHITE 32 DOOR ASSEMBLY BLOCK 6052 WHITE 33 WALL MOUNT EXTRUSION STOP NUT 6085 A SILVER mm 989 mm 989 mm 650 mm 750 mm 984 mm * ITEM VARIES DEPENDING ON MODEL

15 PARTS LIST PARTS KIT 678 AF 4 x No.8 x 32 PAN HEAD S/TAP SCREW 7 x WALL PLUG 2 x No.8 x 50 PAN HEAD S/TAP SCREW 2 x BRACKET CAPS 678 AF 9* 2* 6062 CLEAR * 568 A SILVER 680 AF 5626 A SILVER 676 AF PARTS KIT 676 AF 4 x No.8 x 32 PAN HEAD S/TAP SCREW 4 x WALL PLUG x CLOSURE WALL MOUNT TOP CAP 6062 CLEAR 7* 6* 689 AF 6052 WHITE 4* 2* 6053 WHITE 675 AF PARTS KIT 675 AF 2 x No.8 x 9.5 PAN HEAD S/TAP SCREW 2 x PANEL STOP x 3.2mm DRILL PIECE 5* 6*

16 MAINTENANCE Mtki Glss Gurd Esy Clen Surfce Protection (optionl) nd Generl Clening Guide Clening Instructions Mtki Glss Gurd llows wter to form minute eds which esily trickle off the surfce of the glss. This mkes the glss esier to clen - the glss does not need to e clened s frequently, ut it does require occsionl mintennce. As less clening is required the use of detergents cn e minimised thus helping to protect the environment. The lifespn of the Mtki Glss Gurd is dependnt on the frequency of use of the shower nd the degree of wter hrdness. The comintion of lkline mterils nd humidity ffects glss in n extremely ggressive wy. Do not use lech, lkline, cid-sed or ggressive nd rsive glss cleners, detergents or household clening products on the glss or frmes. We recommend tht glss is wshed down with clen wter nd soft clen cloth or sponge nd dried off with microfire cloth. The specil coting is only present on the inside of the glss. Mtki Glss Gurd is gurnteed for 2 yers provided tht the guidelines nd clening instructions re followed. Aluminium nd Chrome prts should e clened with mild non scrtch household clener nd soft cloth or sponge. Do not use cidic-sed descler products or products which re unsuitle for clening enmelled surfces, including rsive cleners or cleners contining lech or solvents, s the products will effect the nodised frmework. Under no circumstnces use cleners with ph level exceeding 8. Mtki does not recommend the use of 'Leve-on' shower cleners on Mtki Glss Gurd Products. Wter Softeners nd Glss Gurd - Certin types of wter softeners increse the lklinity of the wter due to crry-over of Chloride during re-genertion which cn cuse ggressive wter spots on oth untreted nd Glss Gurded glss. If using wter softener we recommend two-cylinder mchine with utomtic re-genertion insted of timer. If single-cylinder wter softener with timer is lredy instlled it is recommended tht fter ech shower excess wter is removed from the glss with squeegee or with micro-fire cloth. Annul recommended mintennce - Mtki recommend nnully luricting the rrel of the hinge with luricting spry such s WD-40 to remove dust uild-up nd to id the movement of the hinge. WHITE SPIRIT BLEACH Wsh down with clen wrm wter nd soft clen cloth or sponge. Do not use lech, lkline or cid-sed, ggressive or rsive clening products. Flsh Bthroom Spry or Cif Bthroom Spry cn e used on Mtki Products. Vrious specilist clening nd glss dressing products re ville from Ritec Interntionl Ltd Tel or Mtki Plc is not connected with Ritec Interntionl Ltd in ny wy nd the contct detils re supplied for informtion only. Red mnufcturers lel efore using ny clening mterils. IMPORTANT Mtki Glss Gurd is gurnteed for 2 yers. It is essentil tht the clening instructions re followed in order to mintin the hydrophoic properties of the glss coting. In the event of the filure to comply in ny wy with these instructions, ny wrrnty or gurntee will e null nd void. MATKI PLC, CHURCHWARD ROAD, YATE, BRISTOL, BS37 5PL TELEPHONE: (AFTER SALES) FAX: techsupport@mtki.co.uk 3 Mtki PLC, Churchwrd Rod, Yte, Bristol BS37 5PL EN 4428:2008+A