2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection

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Gervase Joseph
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.5mm Pitch Connectors for Full Lock and Discrete Wire Connection DF1E Series UL, C-UL Listed Full lock function added Inner-lock system full lock mechanism Features 1.

Increase in Crimping Fixation Force and Semi-insertion Prevention The double lock is activated for the use method to give a stress to the cable, to increase crimping contact fixation force, and to

Mold Lance dopted Since the contact lance may be deformed involving in the contact after the crimping process, the mold lance has been adopted. 4.

1 .5mm Pitch Connectors for Full Lock and Discrete Wire Connection DF1E Series UL, C-UL Listed Full lock function added Inner-lock system full lock mechanism Features 1. Full Lock Function dded The inner lock system adopts a full lock mechanism. This mechanism prevents disengagement to occur due to an unexpected external shock. (Fig.1). Increase in Crimping Fixation Force and Semi-insertion Prevention The double lock is activated for the use method to give a stress to the cable, to increase crimping contact fixation force, and to prevent the semi-insertion of the crimping contact. (Fig.) 3. Mold Lance dopted Since the contact lance may be deformed involving in the contact after the crimping process, the mold lance has been adopted. 4. Mis-insertion Prevention Equipped with the mechanism to completely prevent reverse insertion and insertion between dissimilar contacts. (Fig.1) 5. Means to Prevent Solder Crack The glass enforcement resin is adopted for the pin header to prevent a solder crack to occur due to heat compression. 6. Correspond to Potting Corresponding to potting, the pin header is provided for product variations. Corresponding to potting up to mm and mounting height 1.mm (no retainer), the low profile is achieved. 7. Production Facility Cost Reduction The female crimping contact uses the DF1 series crimping contact, which has been conventionally marketed. Investment for new facilities isn't needed. However, if the retainer is installed in the cable with or more wire, use the DF1E crimping contact. The female crimping contact for in-line is used together with the DF1 applicator. Therefore, no investment is needed for new facilities. Mis-insertion prevention Double lock engaged. Various pplications Double lock engaged Fig.1 Fig. With the same series, various applications can be used for the board solder dip type and inline.. Listed by UL, C-UL 146

2 Products Specifications Rating Current rating Note 1. WG#0 to 4 : 3 6 : : 1 30 : 0.5 Voltage rating 50VC Operating Temperature Range : -35 to +5ç Note. Operating Moisture Range : -40 to 0% Storage Temperature Range : - to +60ç Note 3. Storage Moisture Range : -40 to 70% Note 3. Rating Current rating Voltage rating Item Specification Condition 1. Resistance 30m max. Measured at 0mV max. and 1m. Insulation Resistance 00M min. 500V DC 3. Withstanding voltage No flashover or insulation breakdown. 650V C/1 minute 4. Single Insertor/Extraction Forth MIN 0.N, MX 4.41N Measured at the square steel pin with 0.635± Durability (Mating/un-mating) 30m max Tin plated : 30 cycles, Gold plated : 50 cycles 6. Vibration No electrical discontinuity of 1μs or more Frequency : to 55 Hz, single amplitude of 0.75 mm, hours in each of the 3 directions. 7. Shock No electrical discontinuity of 1μs or more cceleration of 40 m/s, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. Humidity (Steady state) 30m max 6 hours at temperature of 40±ç and humidity of 0% to 5%. Temperature Cycle 30m max. (-55ç : 30 minutes-> 5 to 35ç : 5 minutes-> 5ç : 30 minutes-> 5 to 35ç : 5 minutes) 5 cicles. Resistance to Soldering heat No deformation of components affecting performance. Flow : 60ç for seconds Manual soldering : 300ç for 3 seconds Note 1 : Current rating of header is 3. Note : Includes temperature rise caused by current flow. Note 3 : The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation. Materials / Finish UL, C-UL Rating 0 to : 3 4 to WG : 1 30 WG : 0.5.V C UL/C-UL File No. and Recognition No. UL : E5653 C-UL : E5653 Product Part Material Finish Remarks Socket Insulator Polyamide White UL4V-0 Header Insulator Polyamide eige UL4V-0 rass Tin plated or Gold plated In-line Plug Insulator Polyamide White UL4V-0 retainer Insulator Polyamide lack UL4V-0 Crimping contact Phosphor copper Tin plated or Gold plated 147

3 Product Number Structure Pin Header DF1E C - * P -.5 DS q Socket w e r t y DF1E - * S -.5 C q In-line Plug Retainer w e DF1E - * EP -.5 C q w e Crimping r DF1E - ** SCF q w e r t t y q Series Name : DF1E w Hold Types lank : Right ngle Pin Header e Number of s : to 15 contacts (Note 1) r Connector Type C : Straight Pin Header P : Pin Header G : Straight Pin Header for Potting t Pitch :.5mm y Form type DS : Straight Type DS : Right ngle Type Note 1 : Straight pin header for potting has to 11 contacts. q Series Name : DF1E w Number of s : to 15 contacts q Series Name : DF1E w In-line Plug type lank : With Panel mount Lock : Without Panel mount Lock q Series Name : Socket side : DF1 (Note 1) DF1E (Note 1) Plug side : DF1E e Connector type S : Socket r Pitch :.5mm t Form Type C : Crimping socket e Number of s : to contacts r EP : In-line plug t Pitch :.5mm y Form Type C : Crimping socket w pplicable Cable Size 0 : 0 to 4 : 4 to WG 30 : 30 WG e Packaging Type SCF : Female contact/reel/tin plated SCF : Female contact/reel/gold plated SC : Female contact/pack/tin plated SC : Female contact/pack/gold plated PCF : Male contact/reel/tin plated PCF : Male contact/reel/gold plated PC : Male contact/pack/tin plated PC : Male contact/pack/gold plated Note 1 : When the retainer is used, use DF1E-0SC(F)(), DF1-4SC(F)(), and DF1-30SC(F)() contacts. Note 1 : When no retainer is used, all DF1-**SC(F)() and DF1E-0SC(F)() contacts can be used. DF1E - * RS/P -.5 q w e r q Series Name : DF1E w Number of s : to contacts e Connector Type RS/P : Retainer Commonly used for socket and in-line plug r s Pitch :.5mm 14

pplication Pattern Straight Type Pin Header Straight Potting Type Right ngle Type Socket In-line Plug Photo : Inserted

5 C Potting Resin 1. In-line Plug (Panel Mount Lock Type) In-line Plug Photo: Inserted Photo: Inserted DF1E _ * RS / P _.

7 DF1E# _ * P _.5 DS 3. Panel Mounting Lock In-line Plug In-line Plug 5.3 17 5.3 DF1E _ * RS / P _.5 DF1E _ * RS / P _.5.1 Panel DF1E _ * RS / P _.

4 pplication Pattern Straight Type Pin Header Straight Potting Type Right ngle Type Socket In-line Plug Photo : Inserted Mated Dimensions Standard Header DF1E _ * S _.5 C DF1E# _ * P _.5 DS 14.3 Header for Potting DF1E _ * S _.5 C Potting Resin 1. In-line Plug (Panel Mount Lock Type) In-line Plug Photo: Inserted Photo: Inserted DF1E _ * RS / P _ DF1E _ * P _.5 DS (**) DF1E _ * RS / P _ DF1E _ * S _.5 C DF1E _ * RS / P _ Retainer M X 11.7 DF1E# _ * P _.5 DS 3. Panel Mounting Lock In-line Plug In-line Plug DF1E _ * RS / P _.5 DF1E _ * RS / P _.5.1 Panel DF1E _ * RS / P _.5 DF1E _ * EP _.5 C DF1E _ * S _.5 C DF1E _ * RS / P _.5 DF1E _ * S _.5 C DF1E _ * EP _.5 C.3 14

5 Right ngle Pin Header 5.4 Mold Cavity Part No. DF1E-0P-.5DS(**) DF1E-03P-.5DS(**) DF1E-04P-.5DS(**) DF1E-05P-.5DS(**) DF1E-06P-.5DS(**) DF1E-07P-.5DS(**) DF1E-0P-.5DS(**) DF1E-0P-.5DS(**) DF1E-P-.5DS(**) DF1E-11P-.5DS(**) DF1E-1P-.5DS(**) DF1E-13P-.5DS(**) DF1E-14P-.5DS(**) DF1E-15P-.5DS(**) HRS No ** ** ** ** ** ** ** ** ** ** ** ** ** ** Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note : The to 4 contacts differ in two convex portions from those in above figures. The and 3 contacts are not contained, but the 4 contact connector is contained in the center at one point. Note 3 : Styles of to 4 contact connectors partially differ from those in above figures. No. of s M 0.64 P= Note RoHS No.1 indicated [Specific No.] * *, (* *) (36) : Gold plated (35) : Tin plated PC mounting pattern (oard Thickness t = 1.6 ± 0.1) ±0.1 P =.5±0.05 * Ø

Straight Pin Header 5.4 Mold Cavity 6.5 5. 0.5 P=.5 No.1 indicated Part No. DF1EC-0P-.5DS(**) DF1EC-03P-.5DS(**) DF1EC-04P-.5DS(**) DF1EC-05P-.5DS(**) DF1EC-06P-.5DS(**) DF1EC-07P-.5DS(**) DF1EC-0P-.

6 Straight Pin Header 5.4 Mold Cavity P=.5 No.1 indicated Part No. DF1EC-0P-.5DS(**) DF1EC-03P-.5DS(**) DF1EC-04P-.5DS(**) DF1EC-05P-.5DS(**) DF1EC-06P-.5DS(**) DF1EC-07P-.5DS(**) DF1EC-0P-.5DS(**) DF1EC-0P-.5DS(**) DF1EC-P-.5DS(**) DF1EC-11P-.5DS(**) DF1EC-1P-.5DS(**) DF1EC-13P-.5DS(**) DF1EC-14P-.5DS(**) DF1EC-15P-.5DS(**) HRS No ** ** ** ** ** ** ** ** ** ** ** ** ** ** Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note : The to 4 contacts differ in two convex portions from those in above figures. The and 3 contacts are not contained, but the and 3 contacts are not contained, and 4 contact is in the center at one point. Note 3 : Styles of to 4 contacts partially differ from those in above figures No. of s M Note RoHS [Specific No.] * *, (* *) (36) : Gold plated (35) : Tin plated PC mounting pattern (oard Thickness t = 1.6 ± 0.1) ±0.1 P =.5±0.05 * Ø

Straight Pin Header for Potting 5.4 Mold Cavity C 6.5 5. P=.5 No.1 indicated Part No. DF1EG-0P-.5DS(**) DF1EG-03P-.5DS(**) DF1EG-04P-.5DS(**) DF1EG-05P-.5DS(**) DF1EG-06P-.5DS(**) DF1EG-07P-.

7 Straight Pin Header for Potting 5.4 Mold Cavity C P=.5 No.1 indicated Part No. DF1EG-0P-.5DS(**) DF1EG-03P-.5DS(**) DF1EG-04P-.5DS(**) DF1EG-05P-.5DS(**) DF1EG-06P-.5DS(**) DF1EG-07P-.5DS(**) DF1EG-0P-.5DS(**) DF1EG-0P-.5DS(**) DF1EG-P-.5DS(**) DF1EG-11P-.5DS(**) HRS No ** ** ** ** ** ** ** ** ** ** No. of s Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the product per bag. However, the quantity for delivery will be changed according to spec number. Note : The to 6 and to contact connectors differ in two convex portions from those in above figures. The to 5 and to contacts are not contained, but the 6 contact is bonded to the convex portion at both ends. Note 3 : Styles of to 4 contact may partially differ from the above figures Note M C Note RoHS [Specific No.] * *, (* *) (35) : Tin plated PC mounting pattern (oard Thickness t = 1.6 ± 0.1) ±0.1 P =.5±0.05 * Ø

8 In-line Plug (Panel Mount Lock Type).. P=.5 Mold Cavity.1 6. No.1 indicated Part No. HRS No. No. of s C D E RoHS DF1E-0EP-.5C DF1E-03EP-.5C DF1E-04EP-.5C DF1E-05EP-.5C DF1E-06EP-.5C DF1E-07EP-.5C DF1E-0EP-.5C DF1E-0EP-.5C DF1E-EP-.5C Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note : In regard to to 5 contacts, the retainer fixed convex portions are located at both ends. Note 3 : In regard to to 7 contacts, convex portions are different from those in the above figures. Note 4 : Use the no radius side at the panel edge in the looking area. Note 5 : Panel fixation is loosened. (May be enlarged according to the panel board thickness.) Note 6 : Styles of to 4 contact partially differ from those in the above figures. * Refer to page 156 for the retainer Panel Cutout +0.1 ( E + X ) D ±0.05 C Photo: Inserted. Note Note 3 Panel Thickness 1.7 to to to to 0. X Panel Note 4 153

9 In-line Plug Photo: Inserted Mold Cavity Part No. HRS No. No. of s RoHS DF1E-0EP-.5C DF1E-03EP-.5C DF1E-04EP-.5C DF1E-05EP-.5C DF1E-06EP-.5C DF1E-07EP-.5C DF1E-0EP-.5C DF1E-0EP-.5C DF1E-EP-.5C No.1 indicated Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note : In regard to to 5 contacts, the retainer fixed convex portions are located at both ends. Note 3 : to 7 contacts do not contain two convex portions, which is different from the above figure. Note 4 : Styles of to 4 contacts partially differ from the above figures. * Refer to page 156 for retainer P= Note Note

Socket 4.55 P=.5 C Note Photo: Inserted No.1 indicated Part No. HRS No. No. of s C RoHS DF1E-0S-.5C DF1E-03S-.5C DF1E-04S-.5C DF1E-05S-.5C DF1E-06S-.5C DF1E-07S-.5C DF1E-0S-.5C DF1E-0S-.5C DF1E-S-.

10 Socket 4.55 P=.5 C Note Photo: Inserted No.1 indicated Part No. HRS No. No. of s C RoHS DF1E-0S-.5C DF1E-03S-.5C DF1E-04S-.5C DF1E-05S-.5C DF1E-06S-.5C DF1E-07S-.5C DF1E-0S-.5C DF1E-0S-.5C DF1E-S-.5C DF1E-11S-.5C DF1E-1S-.5C DF1E-13S-.5C DF1E-14S-.5C DF1E-15S-.5C Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to spec number. Note : The contact connector is equipped with the convex portion to prevent false-insertion. Note 3 : The consult Has no wall on the locking side Note 4 : The to 5 contacts contain the retainer fixed convex portions at both ends. * Refer to page 156 for the retainer Mold Cavity 1 Note Note 3 Note Note

11 Retainer P = Mold Cavity Part No. HRS No. No. of s RoHS DF1E-0RS/P-.5 DF1E-03RS/P-.5 DF1E-04RS/P-.5 DF1E-05RS/P-.5 DF1E-06RS/P-.5 DF1E-07RS/P-.5 DF1E-0RS/P-.5 DF1E-0RS/P-.5 DF1E-RS/P Note 1 : packaging quantity is delivered by the bag unit (0 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to spec number. Note : The to 4 contacts contain socket and plug fixed holes at both ends. * This retainer can be used together with the socket and In-line plug Note Note

12 Plug Crimping Part No. DF1E-0PCF DF1E-0PC DF1E-4PCF DF1E-4PC DF1E-0PCF DF1E-0PC DF1E-4PCF DF1E-4PC pplicable Cable HRS No. Packaging Finish RoHS UL Style Jacket Diameter Wire Size Stranded Wire Conductor Ø1. 1.mm Ø1.mm Ø1.6mm Ø0. 1.5mm Ø1.5mm Ø1.3mm Ø1.mm Ø1. 1.mm Ø1.mm Ø1.6mm Ø0. 1.5mm Ø1.5mm Ø1.3mm Ø1.mm 4 WG 6 WG WG 4 WG 6 WG WG 4 WG 6 WG WG 4 WG 6 WG WG Note 1 : Crimping Extraction Tool DF-C-PO() Note : pplicable wire with tin plated solid soft conductor. Note 3 : When using other than the recommended wire, contact your nearest Hirose representative. Note 4 : Strip length : 3.0 to 3.7mm 7/0.17 7/0.17 7/0.17 7/0.17 Tin plated Gold plated 157

13 Socket Crimping DF1E-0SCF () pplicable cable indicated DF1 - * * * * SCF () pplicable cable indicated Part No. DF1E-0SCF DF1E-0SC DF1-0SCF DF1-0SC DF1-4SCF DF1-4SC DF1-30SCF DF1-30SC DF1E-0SCF DF1E-0SC DF1-0SCF DF1-0SC DF1-4SCF DF1-4SC DF1-30SCF HRS No pplicable Cable UL Style Jacket Diameter Wire Size Stranded Wire Conductor Ø1. 1.mm Ø1.mm Ø1.6mm Ø1. 1.mm Ø1.mm Ø1.6mm Ø0. 1.5mm Ø1.5mm Ø1.3mm Ø1.mm Ø0.6 1.mm Ø1.1mm Ø1. 1.mm Ø1.mm Ø1.6mm Ø1. 1.mm Ø1.mm Ø1.6mm Ø0. 1.5mm Ø1.5mm Ø1.3mm Ø1.mm Ø0.6 1.mm 4 WG 6 WG WG 4 WG 6 WG WG 30 WG 30 WG 4 WG 6 WG WG 4 WG 6 WG WG 30 WG 7/0.17 7/0.17 7/0.1 7/0.1 7/0.17 7/0.17 7/0.1 Packaging Finish Tin plated Gold plated RoHS DF1-30SC Ø1.1mm 30 WG 7/0.1 Note 1 : Crimping Extraction Tool DF-C-PO() Note : pplicable wire with tin plated solid soft conductor. Note 3 : When using other than the recommended wire, contact your nearest Hirose representative. Note 4 : Strip length :.0 to.5mm 15

14 Powered by TCPDF ( DF1E Series.5mm Pitch Connectors for Full Lock and Discrete Wire Connection Crimping Tools Item pplicator Precautions HRS No pplicable DF1E-0SCF DF1E-0SCF DF1-0SCF DF1-0SCF DF1-4SCF DF1-4SCF DF1-30SCF DF1-30SCF DF1E-0PCF DF1E-0PCF DF1E-4PCF DF1E-4PCF Main Press Unit CM-5C Manual Crimping Tool Part No. P5-DF1E-0S P5-DF1-0S P5-DF1-4S P5-DF1-30S P5-DF1-0P P5-DF1-4P HT/DF1E-0S DF1-T0SHC DF1-T4SHC DF1-T30SHC HT/DF1E-0P HT/DF1E-4P Extraction Tool DF-C-PO DF1E-0SC DF1E-0SC DF1-0SC DF1-0SC DF1-4SC DF1-4SC DF1-30SC DF1-30SC DF1E-0PC DF1E-4PC DF1E-0SCF DF1-SCF DF1E-PCF Note 1 : dd " K " to the last number of the product, in order to use DF1 series tools, which have been conventionally merchandized. Note : If any trouble has occurred due to other tools, which are not designated by Hirose, Hirose won't guarantee any products. Note 3 : For the crimping process, refer to "crimping quality standards" and "crimping condition". 1. Recommended Soldering Condition Flow : 60ç for seconds Manual soldering : 300ç for 3 seconds. Cleaning Condition Refer to Wire-to-oard Connector Use Hand book. However, if the connector is cleaned by the potting header, the detergent remains within the connector, which will cause malfunction. 3. Connection Condition Refer to Wire-to-oard Connector Use Hand book. 4. Cautions To remove the connector, if the connector is forcedly removed, it will cause connector damage. If the connector is hardly removed, slightly push the connector once, and then remove it using the lock. In some method for laying the cable within equipment, a tension may be applied to the cable so as to remove the contact. In this case, it is recommended to use the retainer. Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer. If the potting process is implemented, it is desirable to fill the connector with resin, considering the resin surface tensile force. The color phase of this product may be slightly different from that of the forming product according to the manufacturing lot and future storage conditions, however the difference doesn't affect the performance. 5. Precautions Refer to Wire-to-oard Connector Use Hand book. 15

5mm Pitch Miniature Potting Connectors for Secondary Power Supply

5mm Pitch Miniature Potting Connectors for Secondary Power Supply DF5 Series Single row type Features 1. Potting Product This connector is capable of potting 9mm maximum, and 22.5mm mounting height is