Gecko Connectors Introduction

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Lee Barrett
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1 Gecko onnectors Introduction Gecko is a mm pitch High-Reliability connector range from Harwin. Improving on the popular 2mm pitch Datamate series, and harnessing the modern technology of micro-machining, this range brings the best of the high-reliability specifications to a smaller size. Gecko provides a low-profile, dual-row solution for all variations of cable-to-board, board-to-board and cable-to-cable interconnect requirements. With up to 50 contacts per connector, but still capable of 2A per contact, Gecko gives both significant weight and space-saving advantages over Micro-D connections. The Gecko range offers either latching connectors, for maximum weight and space-saving, or Screw-Lok connectors for maximum mating strain relief. GEKO 2A per contact (all electrically loaded; 2.8A per individual contact) 4-finger Patented* contact design to maintain electrical contact through high vibration and shock eryllium opper ontact for improved temperature range: -65 to ,000 Mating cycles durability Weight and Space-saving over Micro-D connector products Future-proofed Materials - Halogen-free, PFOS-free, SVH-free and RoHS compliant Low outgassing properties % TML, 0.01% VM, 0.26 WVR (Water Vapour Recovered) All P connectors available in Tape and Reel for automation *Granted US , Pending G , Pending EP Gecko Screw-Lok Gecko with Latches Strong stainless-steel screw fixings for maximum strain relief Lightweight hoods for additional cable protection and shielding Pre-wired contacts available for prototyping and pre-production The maximum weight and space saving, designed with lightweight robust latches for minimal P real estate Product range includes complete cable assemblies, ideal for prototyping and pre-production 18

Gecko onnectors Product Features GEKO Four Finger eryllium opper ontact

integrity under extremes of bump, vibration and shock.

Keyway Polarisation Points 3 polarising points on each component prevent

1 Position identified, Potting Wall Housings are clearly marked with

able connectors feature a rear potting wall adding an extra level of

Packaged in Tape & Reel All connectors for P assembly are available

backshells available for all connector sizes from stock.

supplied in ready-made cable Single and double-ended configurations

2 Gecko onnectors Product Features GEKO Four Finger eryllium opper ontact Unique patented pending high-reliability contact design ensures signal integrity under extremes of bump, vibration and shock. Durable to over 1,000 mating cycles. Keyway Polarisation Points 3 polarising points on each component prevent mis-mating. No. 1 Position identified, Potting Wall Housings are clearly marked with identifier for fast visual inspection. able connectors feature a rear potting wall adding an extra level of strain relief. Packaged in Tape & Reel All connectors for P assembly are available packaged in industry standard Tape and Reel format for automated assembly. Gecko Screw-Lok - Robust Metal ackshells Lightweight aluminium hoods / backshells available for all connector sizes from stock. Supplied with tie-bands to attach external braiding for shielded cable assemblies. Gecko with Latches - Pre-assembled able onfigurations able connectors supplied in ready-made cable assemblies. Single and double-ended configurations available in standard lengths off-the-shelf, or custom assemblies on request. Gecko Screw-Lok - Maximum strain relief Fixings with 2mm screw thread for maximum board and connection retention or strain relief. Gecko with Latches - ombined Latching & P retention Optional latches allow simple and fast de-latching and require no special tooling. Solder tabs for SMT and barbs for P Tail versions ensure retention to the P. 19

3 Gecko onnectors Specifications Materials Mouldings: Female contacts: Male contacts PT/SMT: rimp: Finish: Screw-Loks: Latches: Electrical urrent Individual contacts in isolation: All contacts simultaneously: Working voltage At sea level 1006 mbar: At altitude 44 mbar: Voltage proof At sea level 1013 mbar: ontact resistance Initial: After conditioning: Insulation resistance Initial: After conditioning: Glass-filled High Temperature Thermoplastic UL94V-0 eryllium opper Phosphor ronze rass μm (8 12μ") Gold, over μm (60 80μ") Nickel Stainless Steel opper Alloy 2.8A max (At 25 ) 2.0A max (At 25 ) 450V D or A peak 250V D or A peak 600V D or A peak 20mΩ max 25mΩ max 10GΩ min at 500V D >1GΩ min at 500V D Pin Numbering Mechanical ontact durability: 1000 operations Mating forces (per contact pair) Insertion force: 2.8N max Withdrawal force: 0.2N min ontact retention in moulding: 6N min Environmental Environmental classification: Operating temperature: *Vibration sensitivity: *ump severity: *Shock severity: *Acceleration severity: 65/150/56 days at 93% RH -65 to Hz to 2000Hz, 1.5mm, 198mm/s 2 (20G) duration 6 hours 390m/s 2 (40G), 4000 ±10 bumps 981m/s 2 (100G) for 6ms in Z axis 490m/s 2 (50G) for 11ms in X & Y axes 490m/s 2 (50G) * Tested with latched connectors. GEKO FEMALE MALE

4 Gecko Screw-Lok Mating Profiles FEMALE VERTIAL P TAIL VERTIAL P TAIL VERTIAL SMT ALE max MALE VERTIAL SMT max ALE max max max 21

5 Gecko Screw-Lok onnectors Female P Tail 4-finger eryllium opper contact. Stainless steel screw fixing to mate with applicable male connector. Positive keyway polarisation features. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to mm P TAIL ALULATION A A x (Total No. of contacts - 2) D D No. 1 contact 2.00 Ø Ø3.00 Ø A/F HEX Ø0.55 Recommended P oard Pattern SERIES ODE G125 - F V1 XX 05 F1 X PAKAGING R Tape & Reeled P Loose TYPE V1 3mm P Tail FINISH 05 Gold TOTAL NO. OF ONTATS 06, 10, 12, 16, 20, 26, 34, 50 22

Gecko Screw-Lok onnectors Female Surface Mount 4-finger eryllium opper contact. Stainless steel screw fixing to mate with applicable male connector. Positive keyway polarisation features.

6 Gecko Screw-Lok onnectors Female Surface Mount 4-finger eryllium opper contact. Stainless steel screw fixing to mate with applicable male connector. Positive keyway polarisation features. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to Available in Tape and Reel Packaging, with Pick and Place cap. SURFAE MOUNT ALULATION A x (Total No. of contacts - 2) A D D No. 1 contact 0.15 max 2.00 Ø Ø A/F HEX 1.20 Ø Recommended P oard Pattern SERIES ODE G125 - F S1 XX 05 F1 X PAKAGING R Tape & Reeled P Loose TYPE S1 Surface Mount FINISH 05 Gold TOTAL NO. OF ONTATS 06, 10, 12, 16, 20, 26, 34, 50 23

Gecko Screw-Lok onnectors Female rimp Housings Features 2.5mm potting wall for extra security. No. 1 position identified on moulding. 3 polarising points on each housing prevent mis-mating.

7 Gecko Screw-Lok onnectors Female rimp Housings Features 2.5mm potting wall for extra security. No. 1 position identified on moulding. 3 polarising points on each housing prevent mis-mating. Available without fixing screws, for use with metal hoods shown on a following page. Use with female crimp contacts and pre-cabled contacts shown on following pages. FEMALE A 4.90 ALULATION A x (Total No. of contacts - 2) D D No. 1 contact Ø A/F HEX TOOLS Recommended rimp Tool Z Positioner Z ontact Insertion/Removal Tool Z Female contacts shown on following pages. Instruction sheets available at /instructions. G XX 96 XX SERIES ODE TYPE 224 Female Housing TOTAL NO. OF ONTATS 06, 10, 12, 16, 20, 26, 34, 50 LATHES F1 Floating Hex Socket fixings 00 No fixings (use with Metal Hoods) FINISH 96 Housing 24

8 Gecko Screw-Lok onnectors Female rimp ontacts, Dummy ontact 4-finger eryllium opper contact on a female connector. rimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to Instruction video online at /harwintv. Dummy ontact can be used for additional polarisation of keying of multiple connectors. Also called lanking Plug. ONTATS DUMMY ONTAT 26 AWG AWG WIRE STRIPPING DETAILS Ident Groove 26 AWG - Ø0.80 max 28 to 32 AWG - Ø0.72 max 1.50 to 1.75 TOOLS Recommended rimp Tool Z Positioner Z ontact Insertion/Removal Tool Z Female crimp housing shown on previous page. Pre-cabled contacts shown on following page. Instruction sheets available at /instructions. G125 0XX SERIES ODE TYPE 001 Female 26 AWG crimp contact 002 Female AWG crimp contact 020 Dummy ontact (blanking plug) FINISH 05 Gold 25

Gecko Screw-Lok onnectors Female rimp ontacts Pre-rimped Wires 4-finger eryllium opper contact. Ready for assembling to housing. rimp barrel meets all crimp guidelines and standards.

9 Gecko Screw-Lok onnectors Female rimp ontacts Pre-rimped Wires 4-finger eryllium opper contact. Ready for assembling to housing. rimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to For non-standard cable lengths, please visit harwin.com/cable-assemblies and fill in your requirements. FEMALE SINGLE ENDED FEMALE FEMALE able Length able Length TOOLS ontact Insertion/Removal Tool Z Female crimp housing and loose contacts shown on previous pages. Instruction sheets available at /instructions. G125 F WX XXXX X 94 SERIES ODE GENDER - FIRST END F Female ALE SIZE W1 26 AWG W2 28 AWG W3 30 AWG W4 32 AWG ALE OLOUR 94 White TERMINATION - SEOND END L Loose cut end F Female ALE LENGTH mm mm (double-ended) mm (single-ended) 26

Gecko Screw-Lok onnectors Female Metal Hood / ackshell Supplied as a kit, including 2 metal hood halves, tie-band (not shown), extended fixing screws

Use with G125-224xx9600 female crimp housings without fixings - fixings are supplied with these hoods.

10 Gecko Screw-Lok onnectors Female Metal Hood / ackshell Supplied as a kit, including 2 metal hood halves, tie-band (not shown), extended fixing screws for female connectors, and short screws to join the two hood halves together. Use with G xx9600 female crimp housings without fixings - fixings are supplied with these hoods. Tie-band can be used to attached external braid, to construct a shielded cable assembly. HOOD / AKSHELL A D 6.20 ALULATION A x (Total No. of contacts - 2) D A/F HEX G XX F1 SERIES ODE TOTAL NO. OF ONTATS 06, 10, 12, 16 27

Gecko Screw-Lok onnectors Male Vertical P Tail Stainless steel screw fixing to mate with applicable female connector. Order nuts for board-mount separately - see bottom of page.

11 Gecko Screw-Lok onnectors Male Vertical P Tail Stainless steel screw fixing to mate with applicable female connector. Order nuts for board-mount separately - see bottom of page. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to P TAIL ALULATION A A x (Total No. of contacts - 2) No. 1 contact Ø2.20 Ø Ø0.55 Recommended P oard Pattern SERIES ODE TYPE V1 3mm P Tail TOTAL NO. OF ONTATS 06, 10, 12, 16, 20, 26, 34, 50 G125 M V1 XX 05 X PAKAGING R Tape & Reeled P Loose FINISH 05 Gold REQUIRED HARDWARE Order separately from connector Hexagonal oard Mount Nut Slotted oard Mount Nut 1.60 Ø A/F ORDER ODE ORDER ODE G G

12 Gecko Screw-Lok onnectors Male Vertical Surface Mount Stainless steel screw fixing to mate with applicable female connector. Order nuts for board-mount separately - see bottom of page. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to SURFAE MOUNT ALULATION A A x (Total No. of contacts - 2) No. 1 contact Ø Ø max Recommended P oard Pattern SERIES ODE TYPE S1 Surface Mount TOTAL NO. OF ONTATS 06, 10, 12, 16, 20, 26, 34, 50 G125 M S1 XX 05 X PAKAGING R Tape & Reeled P Loose FINISH 05 Gold REQUIRED HARDWARE Order separately from connector Hexagonal oard Mount Nut Slotted oard Mount Nut 1.60 Ø A/F ORDER ODE ORDER ODE G G

625 x (Total No. of contacts - 2) + 7.8 No. 1 contact 4.90 8.40 6.

13 Gecko Screw-Lok onnectors Male rimp Housing Features 2.5mm potting wall for extra security. No. 1 position identified on moulding. 3 polarising points on each housing prevent mis-mating. Use with male crimp contacts and pre-cabled contacts shown on following pages. MALE A ALULATION A x (Total No. of contacts - 2) No. 1 contact TOOLS Recommended rimp Tool Z Positioner Z ontact Insertion/Removal Tool Z Male contacts shown on following pages. Instruction sheets available at /instructions. G XX 96 M1 SERIES ODE TYPE 324 Male Housing FINISH 96 Housing TOTAL NO. OF ONTATS 06, 10, 12, 16, 20, 26, 34, 50 30

Gecko Screw-Lok onnectors Male rimp ontacts, Dummy ontact rimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock.

ONTATS DUMMY ONTAT 26 AWG 5.20 3.50 28 32 AWG WIRE STRIPPING DETAILS Ident Groove 26 AWG - Ø0.80 max 28 to 32 AWG - Ø0.72 max 1.50 to 1.

14 Gecko Screw-Lok onnectors Male rimp ontacts, Dummy ontact rimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to Instruction video online at /harwintv. Dummy ontact can be used for additional polarisation of keying of multiple connectors. Also called lanking Plug. ONTATS DUMMY ONTAT 26 AWG AWG WIRE STRIPPING DETAILS Ident Groove 26 AWG - Ø0.80 max 28 to 32 AWG - Ø0.72 max 1.50 to 1.75 TOOLS Recommended rimp Tool Z Positioner Z ontact Insertion/Removal Tool Z Male crimp housing shown on previous page. Pre-cabled contacts shown on following page. Instruction sheets available at /instructions. G125 XXX SERIES ODE TYPE 101 Male 26 AWG crimp contact FINISH 05 Gold 102 Male AWG crimp contact 020 Dummy ontact (blanking plug) 31

Gecko Screw-Lok onnectors Male rimp ontacts Pre-rimped Wires Ready for assembling to housing. rimp barrel meets all crimp guidelines and standards.

15 Gecko Screw-Lok onnectors Male rimp ontacts Pre-rimped Wires Ready for assembling to housing. rimp barrel meets all crimp guidelines and standards. 2A current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to For non-standard cable lengths, please visit harwin.com/cable-assemblies and fill in your requirements. MALE SINGLE ENDED MALE MALE able Length able Length MALE FEMALE TOOLS ontact Insertion/Removal Tool Z able Length Male crimp housing and loose contacts shown on previous pages. Instruction sheets available at /instructions. SERIES ODE GENDER FIRST END M Male ALE SIZE W1 26 AWG W2 28 AWG W3 30 AWG W4 32 AWG G125 M WX XXXX X 94 ALE OLOUR 94 White TERMINATION SEOND END L Loose cut end F Female M Male ALE LENGTH mm mm (double-ended) mm (single-ended) 32

Gecko onnectors Tooling Instruction sheets can be accessed at /instructions.

GEKO HAND RIMP TOOL Precision tool with ratchet mechanism and 8-indent form.

POSITIONER Must be used with hand crimp tool.

removing crimped contacts into the rear of mouldings. Instruction sheet available.

17 Gecko onnectors Tooling Instruction sheets can be accessed at /instructions. A Gecko rimping Instruction video is available at /harwintv. GEKO HAND RIMP TOOL Precision tool with ratchet mechanism and 8-indent form. Must be used with positioner. Instruction sheet available. POSITIONER Must be used with hand crimp tool. ORDER ODE Z ORDER ODE Z INSERTION/REMOVAL TOOL For inserting and removing crimped contacts into the rear of mouldings. Instruction sheet available. DE-LATH TOOL For assisting with unmating latched connectors. ORDER ODE Z ORDER ODE Z xx00 Replace xx with No. of ontacts: 06, 10, 12, 16, 20, 26, 34 or 50 51

18 Gecko onnectors Tooling Instruction sheets can be accessed at /instructions. HEX DRIVE IT 1.5mm A/F Hex end for Gecko Screw-Lok Hex Socket fixings. For use with torque tooling or similar equipment. ALL HEX DRIVER 1.5mm A/F Hex end for Gecko Screw-Lok Hex Socket fixings. all-shaped end can be used at a wide range of angles. GEKO ORDER ODE Z ORDER ODE Z SREWDRIVER For use with Gecko Screw-Lok board mount nuts. oard mount nuts to be tightened to a torque of 21 ±2cmN. ORDER ODE Z

M22 Connectors Specification

M22 Connectors Specification Specification 2mm pitch, with 0.5mm square male pin connection system. oard-to-oard and Cable-to-oard application options. Materials Mouldings: Contacts Female: Jumper socket: Male: Finish: Electrical