.093 [2.36] Commercial Pin and Socket Connectors

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Maryann Beverley Strickland
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plating Panel mounting and free hanging styles F crimp contacts Applicator and hand tool available Economical commercialgrade connectors Compatible with high-speed application machinery and

1 .09 [.] Commercial Product Facts Polarized Cavity identification Low contact-mating force Dual locking lances Detent and positive locking Contacts available in brass and phosphor bronze with tin and gold plating Panel mounting and free hanging styles F crimp contacts Applicator and hand tool available Economical commercialgrade connectors Compatible with high-speed application machinery and competitive soft shells Wire range 4 to 4 AWG [0. to mm ] Accepts wires with insulation diameters as large as.80 [4.7] available in to positions.09 plug and receptacle housings accept pin or socket contacts. The preferred convention is to use socket contacts with receptacle housings Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E847 Certified by Canadian Standards Association, File No. LR 789 R Performance Characteristics The.09 Commercial Pin and Socket Connectors performance characteristics found on pages 7-8 are based on free hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Thermal Shock - C to +0 C Temperature-Humidity Cycling + C to + C at 90 9% RH Corrosion 48 hr. at % salt concentration Vibration 0--0 cycles per minute at.0 [.] total excursion Physical Shock 8 shocks, 0 Gs sawtooth in milliseconds Durability 0 mating cycles Dielectric Withstanding Voltage.0 kvac Insulation Resistance 000 megohms min. initial Voltage Rating 0 V AC or DC Connector Mating. lb. [. N] max. per contact Connector Unmating. lb. [.7 N] min. per contact Contact Retention 0 lb. [44. N] min. Technical Documents Application Specification Commercial Pin and Socket Connectors Product Specification Commercial Pin and Socket Connectors Standard Density [.0] Centerline 7

2 .09 [.] Commercial (Continued) Performance Characteristics (continued) Maximum Current Maximum current rating of.09 Commercial Pin and Socket Connectors is limited by the maximum operating temperature of the housings which is 0 C including the temperature rise of the contacts which is a maximum of 0 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. Ambient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Product Specification Current Rating Verification for 0 C Maximum Temperature Rise 00% Energized Wire-to-Wire.09 Commercial Calculated Current Table Number of Wire AWG Circuits In-Line Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 00% energized. Note: All combinations were not tested and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing AWG Min. Length (in.) AWG Min. Length (in.) Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Wire Size Termination Resistance Contact Crimp Tensile Force AWG mm Test Resistance Force (Min.) Current Milliohms (Amps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 8

3 .09 [.] Commercial (Continued) Contacts Pin Diameter.09 [.].00 [0.] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings..780 [9.8].780 [9.8] Product Specification Application Specification Performance Characteristics pages 7-8 [.0] Centerline pages 40-4 [.] Centerline pages 4-4 Panel Cutouts [.0] Centerline page 4 [.] Centerline page 4 Technical Documents pages 7 and Application Tooling pages 0-04 Contact Insertion Tool (For Pins and Sockets) Part No IS Contact Extraction Tool Part No IS Pin.97 [4.7] Pin Part No Socket Socket Part No Contact Part Numbers HDM Wire Size Ins. Dia. Pin Socket Applicator Hand Tool AWG mm & Finish Part Part No. Strip Form Loose Piece Strip Form Loose Piece No. Brass, Pre-tin Brass,.79 Gold Brass 4- Select Gold Brass, Pre-tin Brass,. Select Gold Phos. Brz., Pre-tin Brass, Pre-tin Brass, or or 4.7 Pre-tin (per Phos. Brz., (8) ( ) wire) Pre-tin.97 [4.7] Select Gold [.0007] min gold in mating area over [.007] min nickel. Gold [.0007] min gold in mating area, overall gold flash over [.007] min nickel. These contacts have a.0 [.8] stock thickness and accept two wires, each with maximum.80 [4.7] insulation diameters. They can be used only with the following housing part numbers: 7704-, 770-, , 7704-, 7704-, and (see page 4). 4 Contact length is.87 [. ] HDM Applicator part number ending in - is used on AMPOMATOR CLS Machine with T or G Terminators, - is used on AMP-O-LECTRIC Model K Machine, - is used on AMP-O-LECTRIC Model G Machine. See pages 0-04 for further information. HDM Applicator part number ending in - is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used on AMP-O-LECTRIC Model K Machine, - is used on AMP-O-LECTRIC Model G Machine. See pages 0-04 for further information. 7 HDM Applicator part number ending in - is used on AMPOMATOR CLS Machine with T or G Terminators, - is used on AMP-O-LECTRIC Model K Machine, -4 is used on AMP-O-LECTRIC Model G Machine. See pages 0-04 for further information. Note: Phosphor bronze contacts should be used in high-temperature/humidity cycling applications. Note: All part numbers are RoHS Compliant. Standard Density [.0] Centerline 9

4 .09 [.] Commercial (Continued) Free Hanging or Panel Mount [.0] Centerline spacing Circuit.0 [9.4] Housing Nylon, natural color Flammability Rating UL94-V-.40 [.0].000 [.40].4 [.].970 [4.4] Contacts page 9 Product Specification 08-08,, and 4 Circuit, In-Line [.0] Typ. A [.0] Typ. A.40 [.0]. [8.8].40 [8.4].09 [7.8] Part Numbers Part Numbers No. of A Dimension Panel Mount Free Hanging Circuits Panel Free Without With Without With Mount Hanging Detents Detents Detents Detents , 7700-, 770,, (In-Line) (Matrix) (In-Line) (Matrix) [.0] centerline. Mounting ears at wire end. Tool removable. 4 Positive lock. 00 V AC or DC Note: All part numbers are RoHS Compliant. 40

5 .09 [.] Commercial (Continued) Free Hanging or Panel Mount [.0] Centerline spacing Circuit, In-Line Housing Nylon, natural color Flammability Rating UL94V- [.0] Typ..070 [7.8] [.0] Typ..70 [9.7] Contacts page 9 Product Specification [.0]. [8.8].40 [8.4].09 [7.8] (Free Hanging) (Free Hanging) 4,, 9,, and Circuit, Matrix [.0] [.0] [.0] [.0].40 [0.9]. ±.00 [.9 ± 0.].0 [.0] Recommended Panel Cutouts Maximum panel thickness is.090 [.9]..000 ±.00 [.4 ± 0.] A B.7 ±.00 [8.7 ± 0.].970 ±.00 [4.4 ± 0.] Panel Cutout Dimensions No. of Circuits A B A B (In-Line) Standard Density [.0] Centerline Note: The panel should be punched so that the housing enters in the same direction as the punch. 4

6 .09 [.] Commercial (Continued) Free Hanging or Panel Mount [.] Centerline spacing Circuit, In-Line [.] Housing Nylon, natural color Flammability Rating UL94V- Voltage Rating 00 V AC or DC.7 [9.4] [.] Typ..8 [.89] Contacts page 9. [.48] Max..40 [8.9].0 [8.89].00 [7.94] Product Specification Circuit, In-Line [.] Typ. [.] Typ..00 [.]. [8.4]. [.48].40 [8.97].0 [8.89] Max..00 [7.94] Circuit, Matrix.4 [.84] Max..4 [9.08] [.].0 [8.07] [.] Typ..790 [0.07].88 [.0] [.] [.] Typ..4 [.8] Recommended Panel Cutouts Maximum panel thickness is.0 [.7]. Note: The panel should be punched so that the housing enters in the same direction as the punch. A B Part Numbers Part Numbers No. of Circuits Panel Free Panel Free Mount Hanging Mount Hanging Pre-bent mounting ears. No. of Circuits 4 Panel Cutout Dimensions A B A B Note: All part numbers are RoHS Compliant.

7 .09 [.] Commercial (Continued) Free Hanging or Panel Mount [.] Centerline spacing Housing Nylon, natural color Flammability Rating UL94V- Voltage Rating 00 V AC or DC Contacts page 9 Product Specification Dual Wire Circuit, In-Line.48 [.0] [.] Typ..44 [.0].4 [.] Circuit, In-Line.4 [.84]. [.48] Max..48 [.0] [.]. [4.0].0 [.].0 [8.89] [.7].7 [9.4].8 [.89].00 [.70]. [.40].00 [.70].7 [.9] Positive Lock, and 4 Circuit, In-Line.48 [.0] No. of Circuits Part Numbers Part Numbers Panel Free Panel Free Mount Hanging Mount Hanging [.0] centerline. See panel cutout dimensions on page 8.. [.].48 [.0]. [.9] Standard Density [.0] Centerline. [.48].07 [7.].04 [.44] No. of Part Numbers Part Numbers Circuits Free Hanging Free Hanging [.0] centerline. Note: All part numbers are RoHS Compliant. 4

8 Engineering Notes 44

.062 [1.57] Commercial Pin and Socket Connectors

.062 [1.57] Commercial Pin and Socket Connectors .062 [1.57] ommercial Product Facts Polarized avity identification Low contact-mating force Dual locking lances Detent and positive locking ontacts available in brass and phosphor bronze with tin and gold