Electrical dielectric withstanding voltage. sea level Vrms Vrms m Vrms Vrms

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1 Applications Mechanical and electrical interface between on-board civil avionics equipments and racks Standards Arinc 600 Characteristics Mechanical material finish aluminum alodine 00 shells alloy to passivation to QQ-A-591 MIL-C 5541 class 1 insulator epoxy resin thermoset seals and fluorinated grommets silicon to MIL-R copper gold plated to alloy to MIL-G QQ-B-626 over nickel to QQ-N-290 endurance : 500 matings ion and extraction forces max : shell : 0N (27 lbs) shell size 2 : 267N (60 lbs) shell size 3 : 467N (105 lbs) vibration : 8 hours in each axis. Random vibration at.4 g Rms from 50 to 2000 Hz. MIL-STD-1344 A method dynamic shock : 3 impacts of 50 g in all axis, duration 11µs (half wave) to MIL-STD-202 method 213 Electrical dielectric withstanding voltage mated unmated sea level Vrms Vrms m Vrms Vrms voltage rating : 500 Vac Max 5 Vac at m insulation resistance : 5000 MΩ current ratings, continuous : contact wire current voltage gauge (A) drop max (mv)* , * measured over a conductor length of 150 mm triaxial contact size 8 bandwidth : 0-20 MHz - voltage rating : 500 Vac Max 5 Vac at m - voltage drop : inner and middle contact 55 mv under 1A - outer contact 75 mv under A class 0-sealed 1-unsealed 2-semi-environmental (without O-ring) 3-semi-environmental (without O-ring and compound) A-plug semi-environmental (without O-ring and compound) with RFI shielded (only shell size 2-3) B-unsealed plug with RFI shielded (only shell size 2-3) D-unsealed with grounding fingers shell shell style M- rack plug F-equipment receptacle series G-rear release signal and power H-front release signal (PC and WW terminations female) and rear release power mounting styles (see schedule n 1) p 3 9 arrangement code - in cavities C and F (see schedule n 2 p 3) style of signal P-# - male (rack plug) S-# - female (equipment receptacle) arrangement code - in cavities A-B-D-E (see schedule n 3 p 3) polarization code (see schedule n 5 p 4) connector packaging code (see schedule n 4 p 3) Description Rack and panel connector High density up to 800 signal Low ion force contact design (tapered pin, lif socket) Sealed and unsealed versions Multiple polarizing positions Field replaceable thermoset s, featuring.006 in true position of contact cavities Choice of front and rear removable Contacts : signal, power, coaxial, triaxal, filter, optical fiber and waveguide connection Wide range of high performance rack applications Climatic Temperature rating : -65 C to +5 C for both classes, sealed and unsealed Fluid resistance : hydraulic to MIL-H 5606 lubricating to MIL-L isopropyl alcohol Resistance to salt spray : 48 hours MIL-STD-202 method 101 or MIL-STD-1344 method 1001 Sealing : environment resistant (sealed version) Ordering information basic series SB6 0 2 M G 13 W2 P AN 1

2 Contact arrangements in shells M : rack plug F : equipment receptacle Contact layouts - assembly alternative Front face of female insulator - equipment receptacle shell 60 size signal male female power female male coaxial and triaxial female male 60 size signal 2 size, 1 size 2 coaxial contact size 5 power Contact layouts - assembly alternative Front face of female insulator - equipment receptacle shell size size 70 size 1 coaxial contact 10 size 10 size 8 triaxial size 8 4 coaxial 2 coaxial signal 150 size 4 size 20, 3 size 4 size, 2 coaxial size size 80 size 4 size 20 1 size power shell size 3 signal 2 coaxial 10 size 10 size 8 triaxial size 8 4 coaxial 70 size 1 coaxial contact 150 size 150 size A D 70 size 1 coaxial contact 4 coaxial 10 size 10 size 8 triaxial size 8 2 coaxial signal 150 size 150 size B E power 80 size 4 size 20 1 size 100 size 4 size 20-3 size 4 size 2 coaxial size size 80 size 4 size 20 1 size power C F 2

3 Schedule n 1 mounting styles 05 - mounting shell 13 - mounting shell size 2 and 3 FL - float mounts 4, 6-32 eyelet FN - float mounts 4, 6-32 self-locking threaded s FS - float mounts 4, 4-40 self-locking threaded s FT - float mounts 4, 4-40 LN self-locking threaded s SL self-locking threaded s } see note TL self-locking threaded s } in all holes TN self-locking threaded s Note : receptacle plug shells numbers of s Schedule n 2 arrangements power cavities C and F W2- power (rear contact release), shell sizes shell,2 - cavity C 01 - shell size 3 - cavities C and F 02 - shell size 3 - cavity C and cavity F 03 - shell size 3 - cavity C cavity F K1 - shell size 3 - cavities C and F fitted with s for 100 size K2 - shell size 3 - power in cavity C plus 100 size signal in cavity F K3 - shell size size signal in cavity C plus power in cavity F K4 - shell size 2 - cavity C empty K5 - shell size 2 - cavity C 100 size signal contact K9 - shell size 2 - cavity C 100 size signal contact rear release (A and B, front release) A2 - shell size 3 - cavity F empty, cavity C A3 - shell size 3 - cavity F, cavity C Schedule n 3 arrangements signal cavities A, B, D, E 00 - signal s, shell sizes shell size 2 - cavities A and B fitted with s for 70 size plus shell size 2 - signal in cavity A plus 70 size plus 1 contact in cavity B 03 - shell size 2-70 size plus 1 in cavity A plus signal in cavity B 04 - shell size 2 - cavity A empty and 70 size plus 1 in cavity B 05 - shell size 3 - cavity A and B 2 cavity E and cavity D empty 07 - shell size 2 - cavity A and cavity B 70 size plus shell size 3 - cavities A, B, D and E 70 size plus shell size 3 - cavities A, B, D cavity E 70 size plus 1 A1 - shell size 2 A2 - shell size 2 same arrangements as 01, 02 and 03 but with coaxial contact body fitted A3 - shell size 2 } E1 - shell size 2 - cavities A and B empty E2 - shell size 2 - signal in cavity A, cavity B empty E3 - shell size 2 - cavity A empty, signal in cavity B E5 - shell size 2 - cavity A empty, cavity B triaxial E6 - shell size 2 - cavity A 2, cavity B70 size +1 size 1 E7 - shell size 3 - cavities A, B, D 2 cavity E F2 - shell size 2 - cavity A cavity B waveguide F3 - shell size 2 - cavity A waveguide cavity B H1 - shell size 2 - cavity A and B triaxial s H2 - shell size 2 - cavity A cavity B triaxial H3 - shell size 2 - cavity A triaxial cavity B HA - shell size 3 - cavities A, B, D cavity E triaxial HB - shell size 3 - cavities A, B, E cavity D triaxial HC- shell size 3 - cavities A, B cavities D, E triaxial HD- shell size 3 - cavities A, D, E cavity B triaxial HE - shell size 3 - cavities A, D cavities B, E triaxial HF - shell size 3 - cavities A, E cavities B, D triaxial HG- shell size 3 - cavity A cavities B, D, E triaxial HH- shell size 3 - cavities B, D, E cavity A triaxial HJ - shell size 3 - cavities B, D cavities A, E triaxial HK - shell size 3 - cavities B, E cavities A, D triaxial HL - shell size 3 - cavity B cavities A, D, E triaxial HM - shell size 3 - cavities D, E cavities A, B triaxial HN- shell size 3 - cavity D cavities A, B, E triaxial HP - shell size 3 - cavity E cavities A, B, D triaxial HQ- shell size 3 - cavities A, B, D, E triaxial L1 - shell -2 - cavity A and B L2 - shell -2 - cavity A, cavity B L3 - shell -2 - cavity A, cavity B Schedule n 4 packaging code (not applicable to connectors where no are specified) 1 st letter signal and power A - connector plus full complement of signal and power, crimp termination B - connector supplied only with signal crimp contact unmounted C - connector supplied with W.W signal contact (L =,7 mm) mounted in insulator and without power D - connector plus full complement of WW signal (L = 9,52 mm) and crimp power. Wire wrap and power are delivered unmounted E - connector plus full complement of mounted P C signal (L = 6,35 mm) and crimp power. Straight spill are supplied mounted. Power are supplied unmounted I - connector supplied with straight spill (L = 3,81 mm) and crimp power straight spill are supplied mounted and power are supplied unmounted L - connector without either signal or power 2 nd letter and size 5 coaxial N - connector without either or size 5 coaxial A - connector plus size 5 coaxial for RG 58C/U cable plus coaxial for RG 5/U and RG 5/U cables. (body and termination kit). Coaxial size 5 supplied unmounted. Size 1 supplied mounted or unmounted, as per schedule n 3 C - shell size connector supplied with straight coaxial contact for UT 141-RG 402 B/U cable, contact supplied unmounted B - shell size connector supplied with straight coaxial for RG 141A/U RG 142 B/U-KX 23 cable, contact supplied unmounted D - - connector plus size 5 coaxial for 5021 K 1011 cable S - shell size connector plus coaxial for suffix E9 Note : Do not use the suffix L and N together 3

4 Schedule n 5 polarization Rack plug 00 polarizing key delivered unmounted Equipment receptacle 00 polarizing eye delivered unmounted position L.H. key centre key R.H. key position L.H. key centre key R.H. key Left hand key Black area represents key position Polarizing post - rack plug key Location of polarizing keys (view of engaging face) Polarizing post - equipment receptacle key Right hand key

5 Dimensions of shell Rack plug Panel cut-out Max / / /.151 Ø 3.68 / / / / /.180 Ø 4. / Max R0.762 Max / / / / Six threaded Insert for screw 7.00 / / / / min / / / / R3.05 Max / / / / / / / / / / / / / / / / / / min Equipment receptacle Panel cut-out Max / /.151Ø 3.68 / Max / Max / / / / / / / / /.180 Ø 4. / / / / / / / / / /.5Ø 2.92 / / / / / / / vis M min Max.240 R 7.29 Max / /.105 R 3.05 Max / / / / / / / / / / / / Max / / / / min

6 Dimensions of shell size 2 Rack plug Panel cut-out 3.84 /.151 Ø 3.68 / Max / / Max Ø / / 0.6 R Max / / / / / / / /.5 6. / / / / / / min R 3.05 Max / / / / / / / / / / / / / / / / / / / / min Equipment receptacle Panel cut-out Max Max /.151 Ø 3.68 / /.180 Ø 4. / / / / / / / / / / / min / / / Max / min / Max.240 R 3.05 Max.0 R 7.29 Max / / / / / / / / / / Max / / / / / / / / min

7 Dimensions of shell size 3 Rack plug Panel cut-out / / / / / / / / Max Max / /.180 Ø 4. /.6 R Max / / / / / / / / / / min R 3.05 Max / / / / / / / / / / / / /.151 Ø 3.30 / / / / / / / / / min Equipment receptacle Panel cut-out / / / / / / Max Max /.151 Ø 3.68 / / /.180 Ø 4. / R 7.29 Max / / / / / / / / / / / / / / / / / / / / Max / / min Max / / / min / /.189 R 3.05 Max min

8 SB 600 PC card drilling dimensions Equipment receptacle, shell 1 (viewed from rear face) 3,15 (.4) 2,67 (.105) 5,20 (.204) 4,95 (.194) 3,40(.133) 2,95 (.1) 6,21 (.245) 8,23 (.324) 33,35 (1.313) 33,10 (1.303) 52,30 (2.059) 52,04 (2.049) 17,91 (.705) 17,65 (.695) 11,05 (.435) 10,80 (.425) 97, (3.825) 96,90 (3.815) 138,81 (5.465) 138,56 (5.455) 20,57 (.810) 20,32 (.800) Equipment receptacle, shell 2 (viewed from rear face) 1,75 (.068) 1,27 (.050) 6,60 (.260) 6,35 (.250) 3,40 (.133) 2,95 (.1) 5,83 (.230) 11,80 (.465) 31,95 (1.258) 31,70 (1.248) 50,90 (2.004) 50,65 (1.994) 95,76 (3.770) 95,50 (3.760) 136,02 (5.355) 135,76 (5.345) 35,89 (1.413) 35,74 (1.407) 27,58 (1.086) 27,43 (1.080) 21,92 (.863) 21,77 (.857) Equipment receptacle, shell 3 (viewed from rear face) 6,60 (.260) 6,35 (.250) 1,75 (.068) 1,27 (.050) 3,40 (.133) 2,95 (.1) 81,92 (3.5) (.825) 20,96 20,96 (.825) 2,31 (.091) (.730) 18,54 18,54 (.730) 31,95 (1.258) 31,70 (1.248) 50,90 (2.004) 50,65 (1.994) 95,76 (3.770) 95,50 (3.760) 136,02 (5.355) 135,76 (5.345) 73,02 (2.875) 72,77 (2.865) 64,72 (2.548) 64,45 (2.538) 9,70 (.382) 9,45 (.372) 21,92 (.863) 21,77 (.857) Note : 2.54 mm (.100) pitch between rows. 8

9 Accessories Standard covers Supplied with connectors ; but may also be supplied separately. Receptacle covers Red colour. Plug covers Yellow colour. Receptacle conductive covers Colour : black These covers are designed to protect equipments against risks of electrostatic discharge. There are in self-extinguishing polyphenylene with graphic filler. shells designation part numbers for power block for signal block and 3 for power block for signal block shells designation part numbers for power block for signal block and 3 for power block for signal block shells designation part numbers for power block for signal block and 3 for power block for signal block Cavity reducers for equipment receptacle for rack plug for adapting size 5 cavities to incorporate size for adapting size 8 cavities to incorporate size for adapting size 8 cavities to incorporate size (38999) Contact part numbers For rack plug male signal - rear release female power - rear release contact sizes part numbers contact sizes part numbers green red crimp alumel chromel constantan black green yellow green red green crimp small barrel small barrel blue yellow 9

10 For equipment receptacle female signal - rear release male power - rear release contact sizes part numbers contact sizes part numbers crimp female signal - front release straight spill WW Male and female power rear release Used these for insulators Part numbers : 8660-J A/ J A/00 part numbers contact contact without colour size type code alumel chromel constantan gold plated male female part numbers M39029/ M39029/ J A/ J A/00 MIL-C profile and colour code Dummy (unsealed version) cavities contact colour size part numbers rear release black front release aluminum red blue yellow for plug white 5 for receptacle white (plug) red red (receptacle) (38999) blue (plug) (38999) blue (receptacle) green black green yellow green red green tin plated C23-V-01A/06 L = 3.81 (.150) C23-V-02A/06 L = 6.35 (.250) C23-V-03A/06 L = 9.52 (.375) C23-V-04A/06 L =.70 (.500) L = 6.35 (.250) L = 9.52 (.375) L =.70 (.500) 0.60 / /.0265 green 0.82 / /.0355 green blue yellow green red rear release rear face of insulator front release front face of insulator crimp straight spill filler plug (sealed version) cavities size 20 small barrel small barrel filler plug part numbers colour black A red A blue A yellow white red red blue wire data for crimp filler plug direction of entry rear face grommet yellow L=3.81 /.150 Ø=0.81mm L=3.81 /.150 Ø=1.27mm L=3.81 /.150 Ø=2.05mm size cables Ø over insulation mm 2 AWG min (in mm) max 0.15 to to to small barrel 0.21 to to small barrel 0.21 to

11 Coaxial size 5 For equipment receptacle male contact coaxial cables sealed connector unsealed connector RG 58 C/U - RG 142 B/U RG 141 A/U RG 174 A/U RG 188 A/U RG 3/U KX 23 RG 178 B/U - KX 21 A RG 196 A/U - KX A RG 3/U RG 180 B/U RG 195 A/U K 1011 Triaxial size 8 For equipment receptacle male contact For rack plug female contact Coaxial For equipment receptacle male contact For rack plug female contact coaxial cables sealed connector unsealed connector RG 58 C/U - RG 142 B/U RG 141 A/U RG 174 A/U RG 188 A/U RG 3/U KX 23 RG 178 B/U - KX 21 A RG 196 A/U - KX A RG 3/U RG 180 B/U RG 195 A/U E E 5021 K 1011 class part numbers 0 sealed unsealed class part numbers 0 sealed unsealed For rack plug female contact For equipment receptacle male contact * crimp ferrule female Male body inner contact For rack plug female contact * crimp ferrule male Female body inner contact * Sealing sleeve supplied for Sealed. Connector class 0 Note : for details of other and cables, please enquire * Sealing sleeve supplied for Sealed. Connector class 0 * * class coaxial termination coaxial kit assembly cables RG 141 A/U RG 142 B/U KX UT 141 RG 5/U RG 214/U RG 5/U RG 393/U Fileca 1703/ Filotex 50 MTKT RG 141 A/U RG 142 B/U KX UT 141 RG 5/U RG 214/U RG 5/U RG 393/U Fileca 1703/ Filotex 50 MTKT 0 sealed 1 unsealed Note : for 90 versions, please enquire class coaxial termination coaxial kit assembly cables RG 141 A/U RG 142 B/U KX RG 5/U RG 214/U RG 5/U RG 393/U Fileca 1703/ Filotex 50 MTKT RG 141 A/U RG 142 B/U KX RG 5/U RG 214/U RG 5/U RG 393/U Fileca 1703/ Filotex 50 MTKT RG 400/BU 0 sealed 1 unsealed For rack plug, female contact for : 8660-J A/00 example coaxial assembly coaxial body termination kit coaxial assembly part number cable profile 8660-D A/05 FILOTEX E0406WD FILOTEX 50MFCFB 11

12 Tooling Crimping ( sizes, 20,, ) contact size cables part numbers AWG section in mm 2 crimping tool locator (M520/2-01) (M520/2-23) (M520/2-01) (M520/2-08) (M520/1-01) (M520/1-02) small barrel (M520/1-01) (M520/1-02) (M520/1-01) (M520/1-02) small barrel (M520/1-01) (M520/1-02) Crimping (size 5 coaxial ) contact part numbers inner contact body (ferrule) sealed connector unsealed connector crimoing tool locator crimping tool hex dies / /85 M520/5-45B / / M520/5-37B / /87 (M520/2-01) M520/2-14 M520/5-01 M520/5-45B / /88 M520/5-37B / /89 M520/5-43B Note : coaxial do not require assembly tooling. Size 8 triaxial : consult wiring instruction : NC 1767 (SHTP). Crimping (contact 8660-D A/05) Crimping tool locator inner contact M520/1-01 M520/13 SEL - 8 external contact M520/5-01 M520/5-61 Contact ion and extraction size ion and extraction colour rear release front release M81969/1.01 green (M81969/1-02) red 85- (M ) blue 85- (M ) yellow coaxial ion : manual - 5 extraction : (M81969/28-01) yellow triaxial ion : manual steel WW red straight spill red

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