WIRE-PRESS SOCKETS (AXW)
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1 FOR PC BORD TO WIRE XW WIRE-PRESS SOCKETS (XW) FETURES 1. Pressure welding method for superior wiring and no need to strip wires. pplicable wires: WG #22, #24, #26, # Two pressure weldings assure high contact reliability. Labor saving one-touch attachment of the cover and body Strain relief clamp Socket Polarity guide (prevents incorrect insertion) Vertical hood cover type With hood cover With semi-cover Socket Compliance with RoHS Directive The two pressure weldings on the cable assure high reliability. The depth of the contact portion provides stable contact. Holds the cable insulation to protect the pressure welding. Pressure welding contact 3. Labor saving one-touch attachment of the cover and socket body. 4. Even if the number of wires is samll, the stable pressure welding is acquired. djacent mounting is possible to save space. Strain relief band ngled hood cover type 6. Fits MIL headers and low profile headers (box and open types). 7. Useful pressure welding tools are available. If the number of wires is small or if the insulation is thin, the strain relief clamp can be reversed to hold the wires. 5. ngled hood cover type can save space and makes adjacent mounting possible. PPLICTIONS NC machine, automated equipment, office automation equipment, ME equipment, measurement equipment, communications equipment, amusement and game equipment. ORDERING INFORMTION 1. Socket 1: Wire-press sockets (Socket) < (2 digits)> XW <Configuration and polarity guide position> 4: No polarity guide for 10 contact type, types with other number of have 1 polarity guide in middle. 9: Polarity guide in middle for 10 contact type. 1 1 <pplicable cable> Nil: Without contact 2: Pressure welding WG#22 to #24 3: Pressure welding WG#26 to #28 <Surface treatment (Pressure welding portion/terminal portion)> Nil: Without contact 1: u plating/sn plating <Package form> : Individual package
2 XW 2. Socket (Set) 3: Wire-press sockets (Set) < (2 digits)> <Cover shape> 1: Semi-covers 2: Vertical type hood cover 3: ngle type hood cover XW <Configuration and polarity guide position> 4: No polarity guide for 10 contact type, types with other number of have 1 polarity guide in middle. 9: Polarity guide in middle for 10 contact type. <pplicable cable> Nil: Without contact 2: Pressure welding WG#22 to #24 3: Pressure welding WG#26 to #28 <Surface treatment (Pressure welding portion/terminal portion)> Nil: Without contact 1: u plating/sn plating <Package form> : Individual package Cover 6: Wire-press sockets (Cover) < (2 digits)> <Connecting wires> 0: Pressure welding method <Cover shape> 1: Semi-covers 2: Vertical type hood cover 3: ngle type hood cover <Package form> : Individual package XW Contact 7: Wire-press sockets (Contact) <Sales form> 2: 5 in line <pplicable cable> 2: Pressure welding WG#22 to #24 3: Pressure welding WG#26 to #28 XW <Surface treatment (Pressure welding portion/terminal portion)> 1: u plating/sn plating
3 WIRING ND SSEMBLY 1. When using small amounts (about 150 pins can be pressure welding per hour) 1. Bend the contact back from the carrier, and set it in the pressure welding tool. 2. Insert the wire without removing its insulation unit it stops, and lightly grip the tool. 3. fter press-fitting the wire, insert it into housing. XW 4. ttach the cover to complete the operation. (Note) Necessary parts Process Stapler type XY52000 Contacts (5 in line) Separate wires Housing without Vertical type hood cover block Note) There are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks. 2. When using medium to large amounts (when using pliers-type pressure welding tool, about 450 pins per hour) 1. Set the housing with contact in the pressure welding tool. 2. Insert the wires with insulation attached, until they touch the back, then use the tool s pressure welding operation. 3. ttach the cover to complete the operation. (Note) Process Necessary parts Housing with Pliers-type XY51000 Separate wires Note) There are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks. Vertical type hood cover block
4 XW PPLICBLE HEDERS ND COMBINTIONS Pressure socket for separate wires Vertical type hood cover block ngled type hood cover block + Semi-cover Note) With cover installed on socket 7.4mm high type pplicable headers 2.54mm high type Long lever type MIL header Box type low profile header Open type low profile header Combinations Note) Loose wires omitted from photos
5 PRODUCT TYPES 1. Individual parts (Standard) Housing Cover Type Housing with Note) Suitable for use of pliers type or desktop type pressure welding tool. Housing without Note) Suitable for use of stapler-type pressure welding tool. Hood cover block Semi-cover Vertical type ngled type Contacts (5 in line) (Notes 5 and 6) Part No. pplicable cable WG #22, 24 WG #26, 28 XW (Without polarity guide) XW (With polarity guide) XW (Without polarity guide) XW (With polarity guide) 14 XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW1104 (Without polarity guide) 10 XW1109 (With polarity guide) 14 XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW66401 XW7221 (for WG #22, 24) XW7231 (for WG #26, 28) Inner carton XW Notes) 1. The parts above are packaged individually. (Contact is tray packing) 2. The vertical type hood cover block is packaged with two covers (one with nuts), one wire bunding metal. 3. The angled type hood cover block is packaged with two covers and one wire bunding band. 4. The angled type hood cover for less than 20 and the vertical type hood cover for less than 14 are not available. Please use the semi-cover. 5. There is a mark 22 on for WG #22 and #24, and mark 26 for WG #26 and # Remarks for 1) Reel packaging is available. Wire bunding metal Screw M2.6 Packing Outer carton 100 pcs. 400 pcs. 100 pcs. 400 pcs. 100 pcs. 400 pcs. 50 pcs. 200 pcs. 50 pcs. 200 pcs. 100 pcs. 400 pcs. 40 rows (200pcs.) 400 rows (2,000 pcs.) Wire bunding band
6 XW 2. Set products (produced after order) Set products are produced after an order is received, so if you have a tight deadline, please order the products on the above as stand-alone products. Set product Part No. Type pplicable cable Socket Cover WG #22, 24 WG #26, XW XW XW XW XW XW XW XW Vertical type hood cover block 34 XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW ngled type hood cover block 40 XW XW XW XW Full set Housing with 60 XW XW (Note 1) 64 XW XW Half-set (Note 2) Housing without Semi-cover Vertical type hood cover block ngled type hood cover block XW (Without polarity guide) XW (With polarity guide) XW (Without polarity guide) XW (With polarity guide) 14 XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW XW36034 Inner carton 64 XW XW31014 (Without polarity guide) 10 XW31019 (With polarity guide) 14 XW XW XW32014 Semi-cover 26 XW XW XW XW XW XW XW36414 Notes) 1. Full-set products (Housing with contact and cover included) (1) Suitable for use with pliers type. (2) Produced after an order is received. If you are in a hurry, please order a housing with contact and cover separately from the list above. 2. Half-set products (Housing without contact and cover included) (1) Suitable for use with stapler-type pressure welding tool (2) s half-sets do not include a contact, order the appropriate stand-alone contact from the list above. (3) Produced after an order is received. If you are in a hurry, please order a housing without contact, and cover separately from the list on page 235. Packing Outer carton 50 pcs. 200 pcs. 50 pcs. 200 pcs.
7 SPECIFICTIONS 1. Characteristics Electrical characteristics Mechanical characteristics Life time characteristics Environmental characteristics 2. Materials and surface treatment Part name Materials Surface treatment Housing Glass fiber reinforced PBT (UL94V-0) Semi-cover Glass fiber reinforced PBT (UL94V-0) Cover Glass fiber polycarbonate resin (UL94V-0) Hood cover Vertical type hood cover (16, 20 contact) Contact portion: Contact Copper alloy Ni plating on base, u plating on surface Contact pressure portion: Ni plating on base, Sn plating on surface Lead wire bundling metal (enclosed with vertical type hood cover) Steel plate Lead wire bundling band (enclosed with angled type hood cover) Polyimide resin 3. pplicable cable No. Cross section area External figure Rated current Remarks WG# mm wires/0.18 should used 1.5 to 1.1 dia. WG# mm 2 3 WG# mm to 1.1 dia. WG# mm 2 1 XW Item Specifications Conditions Rated current WG#22, 24: 3, WG#26: 2, WG#28: 1 Rated voltage 250V C Breakdown voltage 1,000V C for 1 min. Detection current: 1m Insulation resistance Min. 1,000MΩ Using 500V DC megger Contact resistance Max. 20mΩ Measured based on the HP4338B measurement method of JIS C 5402 Unit removal force Min N {35gf} Measured by steel-pin-gauge with 0.64±0.01mm square (surface roughness 0.1µm) Composite insertion force Max. 2.94N {300gf} Insertion and removal life 500 times Repeat insertion and removal speed of max. 600 times/hour mbient temperature 50 C to 105 C Vibration resistance Shock resistance Double amplitude: 1.52mm Frequency: 10 to 55Hz (for 3 axes) 490m/s 2 {50G} (for 3 axes) No freezing at low temperatures mbient temperature of cables should be considered No interruption of current longer than 1µs (Max. carrying current 100m should be impressed during the test) No interruption of current longer than 1µs (Max. carrying current 100m should be impressed during the test) DIMENSIONS (Unit: mm) Housing with CD Data The CD data of the products with a CD Data mark can be downloaded from: Dimension table (mm) Polarity guide B 14.5± ±0.2 B±0.2 General tolerance: ±0.3 Note) Dimensions of the housing without contact is the same as the right figure.
8 XW Socket 1) When vertical type hood covers are mated (16, 20, 26, 30, 34, 40, 50, 60 and 64 ) CD Data 16 and to 64 Cover M2.6 screw Wire bunding metal 9.6 Screw Nut Wire bunding metal 12.0 Dimension table (mm) D D B C D B C± ± ± B C± ± ± General tolerance: ±0.3 2) When angle type hood covers are mated (26, 30, 34, 40, 50, 60 and 64 ) CD Data 12.0 D 3) When semi-covers are mated CD Data 22.7 Dimension table (mm) ±0.2 B C D B 6.0± C± General tolerance: ±0.3 Dimension table (mm) B ± ± B± General tolerance: ±0.3
9 4) Contacts (5 in line) CD Data = XW 16.7 Position of the breaking Note) On the there are stamps 22 for WG #22 and #24 types, and 26 for WG #26 and #28 types. General tolerance: ±0.3 NOTES 1. Use wires and contact types that match. The contact s clamp is tamped with 22 or 26. Use WG#22 or #24 wire with the type 22 contact and WG #26 or #28 wire with the type 26 contact. n incorrect combination will cause faulty connections. 2. Use wires having a correct outer insulation diameter. The use of a wire with an outer insulation diameter larger than the allowable value or a wire with a hard material for the insulation will cause faulty connections. Furthermore, the use of a wire with an outer insulation diameter less than the allowable value will cause a drop in the clamp strength. Use wires with a suitable outer diameter and insulation material. Suitable wire diameters are shown in the table below. Suitable wire diameters Insulation Size outer Remark diameter WG#22 WG#24 WG#26 WG# dia. to 1.1 dia. 1.3 dia. to 1.1 dia. WG #22 is Stranded wire of 12 stands/0.18 Stranded wire Stranded wire *WG#22 and #24 use different from WG#26 and #28. Refer to the part number chart for the part number. 3. Inserted wire length during wire pressure welding Insert the wire to a proper length and perform the pressure welding. If the inserted length is too short, the wire will be pressure welded only at one location. If the inserted length is too long, the wire will end up on the lance portion and a proper pressure welding will not be obtained. 4. Cut the end of the wire so that it is straight and flat. Be sure no uneven strands remain. 5. When pressure welding a wire, fully insert it to the proper position. Be sure to squeeze the lever unit it reaches the end position of the stroke. 6. fter connecting the wire, check that the wire clamp firmly clamps the wire. 7. It may not be possible to cut a contact from the carrier by folding the contact only once. 8. The contact holder should be replaced as needed. For other details, please verify with the product specification sheets.
10 XW PRESSURE WELDING TOOLS FOR SEPRTE WIRES PRODUCT TYPES Packaging Product name Part No. Inner carton Outer carton Pliers type pressure welding tool for separate wires (with feed mechanism) XY51000 Pressure welding tool 1 pc. Stapler type pressure welding tool for separate wires XY52000 ccessory Contact holder XY pcs. Pliers-type (with feed mechanism) Pliers-type pressure welding tool for separate wires (with feed mechanism) XY mm Compliance with RoHS Directive FETURES 1. Weight balanced design for lightweight handling. 2. Lever Lock Mechanism llows Reliable Pressure Welding The lever lock mechanism prevents the lever from returning until the predetermined stroke is reached. This allows for reliable pressure welding, preventing variation due to differences between individual workers. 3. utomatic feed mechanism indicates the pressure welding terminal number after a pressure welding. fter each pressure welding, the automatic feed is performed one pitch at a time (2.54mm). t the same time, the number of the connector terminal being pressure-welded is indicated. If the terminal number is set initially, the connector can be moved to any position with the correct terminal number always displayed since the tool is directly linked with the connector. 4. Stroke adjustment feature. The pressure welding stroke can be adjusted to match the diameter of the cable wire for reliable connections. 5. Enables pressure welding of both the socket with ans individual. cable can be connected with the positioned in the socket housing (socket housing with ) or with the individual separated from the socket housing. 6. Contact puller feature. The contact puller permits incorrectly connected or unnecessary to be pulled out. Stapler type Stapler type pressure welding tool for separate wires XY mm FETURES 1. Compact and lightweight, it fits in a pocket. 2. Pressure-weld individual. 3. Convenient for on-site maintenance work since connection is possible in small spaces. 4. Includes a contact puller. Compliance with RoHS Directive NOTES 1. Never disammenble the tool. lso, do not subject it to shock or drop it from a high place. For other details, please verify with the product specification sheets.
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