Здра вствуйте, това рищи!
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1 Manufacturing of Smart Objects by Printing Technologies Здра вствуйте, това рищи! Moscow / RUS, June 05, 2013 Reinhard R. Baumann Chemnitz University of Technology Chair of Digital Printing Fraunhofer Institute for Electronic Nano Systems, Chemnitz Business Unit Green and Wireless Dpt. Printed Functionalities 1 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
2 Manufacturing of Smart Objects by Printing Technologies Energy Supply for MEMS with Printed Batteries Moscow / RUS, June 05, 2013 Reinhard R. Baumann Chemnitz University of Technology Chair of Digital Printing Fraunhofer Institute for Electronic Nano Systems, Chemnitz Business Unit Green and Wireless Dpt. Printed Functionalities 2 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
3 Products, Technologies and Services Multi Device Integration Reliability and Security Printed Functionalities Back-End of Line System Packaging Advanced System Engineering NIR / MIR micro spectrometer Nano tomography Printed Power Air gaps Ultrasonic transducer Surface current Microfluidic cartridge Analysis of nanodeformations Printed RFID antennas Through silicon vias (TSV) Nano needles Near field scanner Nanocomposite moisture sensor Stress concentration at a via (FEA) Printed nano sieves Aligned single wall CNTs Interposer Thin Film Packaging Electro magnetic field 3 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
4 The Vision : printed smart objects for the internet of things printed sensor 2009 UCSD printed keyboard printed signage elements 2010 Thin Film Electronics AB communication with a computer system RFID technology near field technology Printed power source Memory Thin film memories Printed memories Silicon electronics Communication protocol Measurement functionality Digital logic Organic FETs Electrolytic transistors High frequency rectifiers Power amplifiers Sensors Pressure sensors Keyboards Display Electrochromic Electrophoretic (e-ink) EL OLED Power sources Batteries Solar cells Fuel cells Passive components Antennae UHF & microwave dipoles 4 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
5 Print Competences in Chemnitz Energy Systems Supra Balls Inkjet Technicum RFID µ Fluidics Functionality Formation Machinery Devices 5 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
6 The Manufacturing Technology Printing Functional Printing Machinery Applications: Printed Smart Objects 6 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
7 The Manufacturing Technology Printing Functional Printing Machinery Applications: Printed Smart Objects 7 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
8 physical virtual physical Printing Process Chain Creative Process Technical Prepress Data Printing Plate Conventional Printing Digital Printing CMYK Pattern Substrate Postpress / Finishing Printed Product 8 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
9 Printing is a general manufacturing technology Printing is an additive technology ink is deposited on the substrate only at positions where its functionality is essential no material removal, no lithography is needed valid for digital printing, batch size 1, setup time 0 Printing is a continuous manufacturing technology in case of web fed, no batch handling easy flexible substrate handling, fiber or plastic based Printing is regularly carried out under ambient conditions no vacuum needed for material deposition clean and/or inert conditions are OK Printing is a highly productive manufacturing technology 9 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
10 physical virtual physical Digital Fabrication Process Chain C A D Data Digital Printing Laser Techniques Material Pattern Substrate Postpress / Finishing Printed Product 10 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
11 Digital Fabrication - basic topics Opportunities Digital Fabrication product run length 1 change over time 0 Typical DF Technologies Digital Printing Laser Processing their chaining chaining with analogue technologies 11 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
12 The Manufacturing Technology Printing Functional Printing Machinery Applications: Printed Smart Objects 12 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
13 micro FLEX printing competence in Chemnitz Micromachining for Industrial Applications and R&D 3D-Micromac AG Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
14 The Manufacturing Technology Printing Functional Printing Machinery Printed Smart Objects Applications: Energy Systems for Pervasive Electronics 14 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
15 mobile electronics mobile energy electronics everywhere electronics everywhere POWER everywhere electronics everywhere electronics everywhere 15 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
16 BATTERY POWER everywhere 16 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
17 BATTERY POWER everywhere 17 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
18 electronics everywhere Power everywhere Further development of battery technology low price low thickness high flexibility R2R-processable direct product integration possible environmentally friendly ( mercury free) high layout variability flexible displays semi-active RFID-Label data logger health care smart patches smart cards 18 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
19 Zinc - Manganese Dioxide Electrochemical Energy Systems D. Linden: Energy storage capabilities of rechargeable battery systems 19 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
20 Printing flexible batteries Design Cathode (+) manganese dioxide + solvent + conductive additive Substrate plastic foil ( PET 75 µm) Anode (-) zinc + solvent + conductive additive Separator Current collector graphite + carbon based ink Fig: cross section Electrolyte zinc chloride + gelling agent + additives 20 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
21 Printing Flexible Batteries (Zn/MnO 2 ) single cell of 1.5 V nominal voltage discharge current: 200 µa (constant) cut-off voltage: 0.9 V capacity: > 5 mah/cm² (adoptable) thickness: < 1 mm weight: approx. 0.8 g 1,5 V 6 V capacity > 5 mah/cm 2 21 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
22 + battery 2 battery 1 Working Assembled Device battery 2 + battery 1 2 primary batteries: 3.0 V nominal voltage 1 printed push button 2 red SMD-LEDs > 1000 cycles (2 s ON, 5 s OFF) 22 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
23 Demonstrator 1500 integrated batteries shipped integration in printed products Chemical system: Zn-MnO 2 -ZnCl V cells 23 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
24 Series connection of batteries 11 µa 86 µa 266 µa 24 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
25 Series connection of batteries Setup of 10 stacked battery (15 V nom ) upper part lower part 25 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
26 Printed Functionalities Further Related Printing Applications Printed Micro-Fluidic Components 26 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
27 Lab-on-Chip analysis of body fluids source of figures: µ and nano filters 4 µ fluidics 27 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
28 Inkjet manufacturing technology UV curable ink UV light J. Hammerschmidt, E. M. Eck, E. Sowade, S. J. Jahn, S. Ebert, A. Morschhauser, W. A. Goedel: Complete Digital Fabrication of Polymeric Microsieves. NIP26/DF Proceedings, 2010, S. F. Jahn, L. Engisch, R. R. Baumann, S. Ebert, W. A. Goedel: Inkjet fabrication method for polymer microsieves. Langmuir, 2009, 25 (1), Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
29 Printing of Reinforcing Patterns for Nanosieves J. Hammerschmidt et al.: Complete Digital Fabrication of Polymeric Microsieves Langmuir, Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
30 Printed Functionalities Where to meet the Functional Printers? 30 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
31 Where to meet the Functional Printers? 31 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
32 always welcome in Chemnitz, Saxony! Institute for Print and Media Technology thank you for your attention Dpt. Printed Functionalities Prof. Dr. Reinhard R. Baumann 32 Digital Fabrication 2013 Chemnitz University of Technology Prof. Dr. Reinhard R. Baumann
Printing Beyond Color. Printed Smart Objects on Advanced Paper Substrates. Reinhard R. Baumann
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