Mining Equipment Monitoring & Protection Solutions

Transcription

1 IMI Sesors - A PCB Piezotroics Divisio Miig Equipmet Moitorig & Protectio Solutios Protect your assets agaist uscheduled dowtime visit us at Toll-free i the USA

2 Reliability, Up-Time ad Safety Miig operatio ivolves a variety of heavy rotatig machiery that is used for exploratio ad processig of precious metals, mierals ad material extracted from the earth. This idustrial machiery is subjected to moderate, ad i some cases, extreme vibratio levels while i use. It s critical to tred these vibratio levels to esure equipmet health / reliability ad to avoid uscheduled dowtime. IMI Sesors offers a full lie of piezoelectric accelerometers, wireless solutios, trasmitters, switches, eclosures, microphoes, soud level meters, cable assemblies ad accessories that are used withi the miig idustry to safely moitor ad protect critical rotatig assets. I this brochure, you will fid iformatio o: Reliability Vibratio Solutios Udergroud (MSHA) Approved Sesors Hazardous Approved Sesors, Trasmitters & Switches (Class I, Div. I & Class I, Div. II) Sesors for Harsh, Corrosive & High Temperature Eviromets Wireless Solutios for Dagerous ad Hard to Reach Areas Geeral Purpose Sesors, Trasmitters & Switches Idustrial Hygiee Solutios Worker Safety Products Evirometal & Hadheld Equipmet Wireless Telemetry Acoustic Calibrators Accessories Cable Assemblies & Coectors Safety Equipmet Eclosures Moutig Hardware Portable Referece ad Calibratio Uits 2 Complete specificatios available at Toll-free i the USA

3 Miig Equipmet Moitorig & Protectio Udergroud Miig Approved Sesors Miig is iheretly a dagerous idustry where the health ad safety is of the utmost importace to the miers ad their orgaizatios. Thus, the miig idustry has ivested a great deal of time ad moey to develop safety procedures ad traiig to assure the health of their miers. Withi the Uited States, The Mie Safety ad Health Admiistratio (MSHA) is dedicated to Protectig Miers by developig regulatios that will assure the health ad safety of the US miers. Orgaizatios like MSHA are also foud i other coutries ad like MSHA, have developed strict regulatios ad guidelies to assure the safety ad well beig of their miers. For udergroud miig where methae gas ca preset the possibility of a explosive atmosphere, IMI Sesors offers Mie Safety ad Health Admiistratio (MSHA) ad ATEX Approved itrisically safe accelerometers. Ideal for route-based PdM data collectio High frequecy respose up to 15 khz (±3dB) 2-pi MIL or itegral cable optios available MSHA Approved Precisio ICP Accelerometer Model MS622A01 & MS622A11 MSHA compliat limits for sesor power, temperature ad seal Certified to MSHA Desigatio: Sesor Class K ATEX Miig Approved Precisio ICP Accelerometer Model MX622A01 & MX622A11 ATEX compliat limits for sesor power, temperature ad seal Certified to ATEX Desigatio: I M1 Ex ia I Complete specificatios available at Toll-free i the USA

4 Sesors for Hazardous ad Extreme Eviromets Miig equipmet reliability moitorig ow requires istrumetatio that is approved for hazardous eviromets. I additio to udergroud miig approved sesors (MSHA), IMI has a full lie of PdM sesors ad related techologies, such as itrisic safety barriers that, whe used together, will meet CSA ad ATEX IS approvals. All ICP Sesors Below Have CE, CSA, EX ad IECEx Hazardous Area Approvals. Sesors below may also be available i Temperature Output versios (prefix TO ). IECEx Route Based Hazardous Approved Precisio Accelerometers Model EX622A01 High frequecy respose 15 khz (+/- 3dB) Sesitivity (+/-5%) 100 mv/g Model CS625B01 High frequecy respose 15 khz (+/- 3dB) Sesitivity (+/-5%) 100 mv/g Does ot have Ex or IECEx approvals Permaetly Istalled Hazardous Approved Accelerometers Series EX602D Low profile thru bolt desig IMI s most popular side-exit low cost geeral purpose accelerometer Series EX603C Small istallatio footprit IMI s most popular top-exit low cost geeral purpose accelerometer Series EX607A Submersible / extremely low profile Pateted swivel mout Series EX608A Submersible / extremely small istallatio footprit IMI s most ecoomical sesor Series EX628F Quartz sesig elemet Thermo stability (sudde temperature chage) Series CS604B Triaxial desig (horizotal, vertical & axial measuremet directios) Low profile thru bolt desig Hazardous Area Approvals For use i hazardous areas, the EX prefix desigates a vibratio sesor compliat with the Natioal Electric Code (North America) ad the ATEX directive (Europe), whe used with a properly istalled, itrisic safety barrier i eviromets show o the table below. Idicates products with CSA Certificatios Idicates products with ATEX Certificatios North America Hazardous Classificatios Divisio 1 Cotiuous or Itermittet presece of igitable substaces uder ormal operatig coditios Divisio 2 Ulikely presece of igitable substaces uder ormal operatig coditios North America Hazardous Classificatios Class 1 Gases, Vapors ad Liquids Group A Acetylee Group B Hydroge Group C Ethylee Group D Propae Class 2 Dusts Group E Metals Group F Coal Group G Grai Class 3 Fibers 4 Complete specificatios available at Toll-free i the USA

5 Miig Equipmet Moitorig & Protectio Sesors for Corrosive ad High Temperature Eviromets Idustry Exclusive Temperature Respose Up to 325 ºF (162 ºC) I harsh, caustic, or high temperature areas, IMI Sesors offers a series of idustrial ICP sesors ad cable assemblies that will withstad these rigorous eviromets. Cables ad coectors made of material such as PTFE ad FKM are available for higher temperature ad/or caustic miig eviromets. Idustry exclusive, ICP sesors are available with temperature ratigs up to 325 F (162 C). For temperatures greater tha 325 F (162 C), IMI has desiged charge output sesors with ilie electroics ad appropriate cable assemblies that ca hold up to temperatures up to 1200 F (649 C). Route Based High Temperature Precisio Accelerometers All Sesors Below Are CE Certified. Model HT622A01 High frequecy respose 8 khz (+/- 3dB) Sesitivity (+/-5%) 100 mv/g Model HT625B01 High frequecy respose 10 khz (+/- 3dB) Sesitivity (+/-5%) 100 mv/g Permaetly Istalled High Temperature Accelerometers Model HT628F01 Quartz sesig elemet Thermo stability (sudde temperature chage) Model HT602D Low profile thru bolt desig Series offered i: - 2-Pi MIL: HT602D01 - Itegral PTFE Cable: HT602D11 - Itegral PTFE Cable with Armor Jacketig: HT602D61 High Temperature or Corrosive Resistat Cable Assemblies Molded Composite 2-socket MIL-style to Blut Cut Model 055PAXXXBZ 2-coductor twisted pair, shielded 2-Pi MIL molded straight composite coector with blut cut termiatio Molded Composite Right Agle 2-socket MIL-style to Blut Cut Model 055PBXXXBZ 2-coductor twisted pair, shielded 2-Pi MIL molded right agle composite coector with blut cut termiatio FKM Evirometal Push-O Boot 2-socket MIL-style to Blut Cut Model 055M05/XXX 2-coductor twisted pair, shielded 2-pi MIL FKM boot coector Ideal for corrosive eviromets Temperature ratig up to 250 ºF (121 ºC) IMI Sesors Platium Stock Products represet some of our most popular models. These models are idicated with the Platium Shield ico (right) ad with RED Model Numbers (i.e: Model 607A11). For complete iformatio, visit 5

6 Now Class 1, Divisio 22 Approved For Use i Hazardous Areas! Wireless Vibratio Moitorig for Miig Wireless Sesors for Dagerous Areas Why have people risk ijury ad veture ito usafe areas to collect vibratio data o healthy machies? IMI Sesors offers the Echo Wireless Vibratio Moitorig System that ca automatically collect machiery health data i dagerous areas without havig a mier veture ito those areas. Usig this alarm based system, persoal itervetio is oly required whe the system idetifies a problem. Echo Wireless Moitorig Software Easily itegrates with legacy vibratio ad plat moitorig systems via Modbus Elimiates expesive cable rus Trasmits distaces of 1/3-1/2 miles i typical idustrial eviromets,through obstructios (Up to 5 mile radius i direct lie-of-sight tests) Rus stad aloe or with juctio box Stores data i a ODBC compliat database Requires o repeaters, gateways, or mesh The Echo Wireless Moitorig Software provides the user with several tools to moitor vibratio poits. RMS Velocity, RMS Acceleratio, ad True Peak Acceleratio are some of the key parameters that users ca view usig various widows: Vibratio Alarm Pael See your machie health at-a-glace for all vibratio sesors from a sigle receiver, as well as machie ame ad locatio details. Vibratio Tred Plot View ad aalyze the tred history ad alarm levels of a sigle parameter for ay sesor. System Overview See your machie health ad sesor status at-a-glace i a graphical presetatio for all sesors ad receivers. Alerts Receive alerts about your machie s health ad vibratio level wherever you are, so you ca always be o top of the situatio. This data is also stored i a Microsoft SQL database ad ca also be iput to a PLC or DCS usig a Modbus commuicatio iterface. Cotact IMI to discuss software feature details ad additioal data iterface optios. Sesor Vibratio Alarm Pael & Tred Plot Microsoft is a registered trademark of Microsoft Corporatio 6 Complete specificatios available at Toll-free i the USA

7 Miig Equipmet Moitorig & Protectio Wireless Remote Model 070A99 EchoPlus Remote Trigger Model 070A97 (pictured with EchoPlus Wireless Juctio Box) The Perfect Method to Collect Vibratio Data O: Overhead craes Pumps i tailigs pods Itermittet machies Machies i restricted areas Wireless Moitorig of Pumps i Tailigs Pods Barge pumps i tailigs pods are critical to the operatio of a mie. These pods ca be very acidic ad dagerous, as well as iaccessible, which is why most plats do t moitor them. Because it takes a host of people, safety gear, ad a lot of time to get a crew safely to the pump to take vibratio readigs, the Echo Wireless Vibratio Moitorig System ca be used to safely collect machiery health data. Get Wireless Measuremets ON-DEMAND! Equipmet i hard-to-reach areas Echo Moitorig System Overview Motor Echo Receiver EchoPlus Wireless Juctio Box (with sesors coected via cables) Cables From Mouted Sesors (coected to EchoPlus, eablig wireless trasmissio of vibratio data) Barge Pump Vibratio Moitorig Cotrol Room Tailigs Pod Water Mai Shaft Itake Sub Pump Suggested Sesor Placemet Complete specificatios available at Toll-free i the USA

8 Geeral Purpose Vibratio Sesors Rugged, Robust, Accurate ad Depedable! All Sesors Below Are CE Certified. Route Based Precisio Accelerometers Model 622B01 High frequecy respose 15 khz (+/- 3dB) Sesitivity (+/-5%) 100 mv/g Model 625B01 High frequecy respose 10 khz (+/- 3dB) Low profile, thru bolt desig Model 629A31 Triaxial desig (horizotal, vertical & axial measuremet directios) High frequecy respose 8 khz (+/- 3dB) Model 626B01 Low frequecy respose dow to 12 cpm (+/- 3dB) Velocity output (VO) optio available Model 600A12 High frequecy respose to 30 khz (+/- 3dB) eve with maget Ideal for measuremets o high-speed compressors ad gearboxes Kit icludes 621B40 accelerometer, 080A157 maget ad 081C05 cable assembly Methods for Predictive Maiteace: Route-Based Data Collectio vs. Permaet Istallatio Measuremets Precisio ICP Accelerometer (sigle or multi-axis) Breakaway Safety Coector Cables BNC Switch Box Cable Hadheld Data Collector Low Cost ICP Accelerometers Hadheld Data Collector 8 Complete specificatios available at Toll-free i the USA

9 Miig Equipmet Moitorig & Protectio All Sesors Below Are CE Certified. Permaetly Istalled Ecoomical Accelerometers Series 602D Low profile thru bolt desig IMI s most popular side-exit low cost geeral purpose accelerometer Series 603C Small istallatio footprit IMI s most popular top-exit low cost geeral purpose accelerometer Series 601A Low oise Low frequecy respose dow to 16 cpm (+/- 3dB) Series 608A IMI s most ecoomical sesor Submersible with extremely small istallatio footprit Series 607A Submersible / extremely low profile Pateted swivel mout Series 604B Triaxial desig (horizotal, vertical & axial measuremet directios) Low profile thru bolt desig IMI Sesors Platium Stock Products represet some of our most popular models. These models are idicated with the Platium Shield ico (right) ad with RED Model Numbers (i.e: Model 607A11). For complete iformatio, visit 9

10 4-20 ma Trasmitters & Vibratio Switches Cotiuous moitorig ad protectio of critical assets has become a commo practice i today s miig idustry. IMI Sesors meet these cotiuous moitorig eeds by offerig a series of Trasmitters, Switches ad Detectors that ca be itegrated withi a facility s cotrol room to moitor critical machiery parameters All Trasmitter ad Detectors Below Are CE Certified. Fully USB Programmable 4-20 ma Trasmitters Series 640X 24v loop powered that iterfaces directly with a PLC, DCS ad SCADA systems Multiple rages available Peak or RMS, acceleratio or velocity output optios Itrisically Safe / explosio proof versios available Series 694A Detects impactig ad mechaical looseess withi reciprocatig compressors Programmable compressor startup & operatio delays Cotiuous tredig, with alarm & alert levels for early warig detectio Explosio Proof versios available Model 682B03 Outputs 4-20mA sigal proportioal to acceleratio, velocity, or displacemet Requires ICP accelerometer iput Aalog vibratio output via BNC allows poit to be used i PdM route DIN rail mout Not USB Programmable Model 653A01 Idustry exclusive low frequecy respose Accurate dow to 90 cpm (+/- 3dB) Measures absolute p-p displacemet Not CE Certified Bearig Fault Detectors Model 682B05 Provides early warig of rollig elemet bearigs (RFB) faults Outputs 4-20 ma sigals for peak acceleratio ad overall plat ubalace vibratio Requires ICP accelerometer iput Aalog vibratio output via BNC allows poit to be used i PdM route Not USB Programmable Model 649A03 Provides early warig of rollig elemet bearigs (RFB) faults Works o costat or variable frequecy drives Normalizes output usig compesated peak 10 Complete specificatios available at Toll-free i the USA

11 Miig Equipmet Moitorig & Protectio Vibratio Switches Model 685A09 Patet pedig liear trip adjustmet Provides better cotrol over trip sesitivity tha traditioal mechaical vibratio switches COMING SOON: 24 VDC & lie-power remote reset optios ad hazardous approvals Series 685B Dual set poits with idividual alert ad alarm relays O-board or exteral ICP accelerometer optios available Optioal aalog vibratio output via BNC allows poit to be used i PdM routes Explosio proof optios available USB Programmable Smart Switch Series 686C Programmable alarm thresholds, relay actio (NO, NC) ad 3 time delays Hermetically sealed to hold up to harsh eviromets 2-wire operatio utilizes existig mechaical switch wires Competitively priced compared to mechaical switches Hazardous area approvals available IMI Sesors Platium Stock Products represet some of our most popular models. These models are idicated with the Platium Shield ico (right) ad with RED Model Numbers (i.e: Model 607A11). For complete iformatio, visit 11

12 Noise Exposure & Moitorig Worker Exposure - MSHA ad OSHA Compliace Mies ca be a very oisy eviromet where employers have a resposibility to protect workers from oise iduced hearig damage. To help access the oise exposure risk ad verify the effectiveess of a hearig protectio program, Larso Davis offers a lie of oise dosimeters, soud level meters, ad software to measure oise exposure. Because exposure to vibratio has also bee show to be a health risk, we offer the HVM100 with all the ecessary sesors to measure huma exposure to vibratio. Itrisically Safe Noise Dosimeters Model 706RC, Model 705+, Model 703+ UL913 ad MSHA approvals Prove, reliable techology Durable, strog metal housig (Model 705+) Huma Vibratio Moitor Model HVM100 Whole body vibratio moitorig Had-arm vibratio moitorig Complete lie of sesors ad software Miig Noise Moitorig - Noise Emissio ito Residetial Areas NoiseTutor NMS NMS021 Class 1 soud level meter compliat with IEC ad ANSI S1.4 Demostrate compliace with oise emissio requiremets WiFi or cellular etwork access for real time data Fast ad simple deploymet Publish oise data to your website ad SMS alerts for oise evets Data automatically set to your server Optios to record evet soud ad/or cotiuous soud Tools for remote admiistratio Work where it s coveiet for you SoudTrack LxT LXT1 Available i Class 1 or Class 2 Dose ad exposure computatio icluded SLM Utility G3 software icluded USB iterface to cotrol ad data dowload Easy to use Desiged with the eeds of the safety officer i mid, SoudTrack icludes the features you eed to esure your hearig protectio program is adequate for protectig workers ad complyig with regulatios. Because SoudExpert is fully compliat with soud level meter stadards ad ships fully calibrated, you ca trust the results. 12 Complete specificatios available at Toll-free i the USA

13 Miig Equipmet Moitorig & Protectio SoudExpert LxT NMS (Noise Moitorig System) NMS-SE-RI The SoudExpert NMS is a great solutio for uatteded oise moitorig for up to two week usig oly eight D-cell batteries. Whe you eed to make a site surveys or quick oise level check, the SoudExpert LxT is easily removed ad used as a hadheld soud level meter. Usig the icluded SLM Utility G3 software, SoudExpert ca be fully cofigured ad data dowloaded for aalysis ad reportig. Class 1 soud level meter compliat with IEC ad ANSI S1.4 Loggig ad commuity oise stadard Lightweight, compact ad affordable 2 weeks rutime usig eight D-cell batteries 1/1 ad 1/3 Octave filters stadard SLM Utility G3 software icluded Desiged for uatteded, outdoor use i harsh eviromets Made to easily deploy, retrieve ad dowload data Traceable calibratio so you ca trust your data Wireless Telemetry for Miig Applicatios - Rotor measuremets of driveshaft torque & motor temperature AT-4500 EasyApp Model AT-4500 Ideal for torque moitorig for miig truck ad other large vehicle driveshafts (mill driveshaft ad couplig) Cotiuously moitors stress levels i drivetrai compoets by wireless reportig of strai gage measuremets-- useful for maximizig productio output while providig predictive maiteace iformatio. Measuremet feedback ca be used to pipoit causes of damage by uderstadig mea ad trasiet torsioal stresses. The use of Kevlar strap moutig allows easy applicatio to varied shaft diameters. The trasmitter s frot cover allows use i tough eviromets. The use of iductio power allows log term moitorig, regardless of whether the shaft or couplig is at stadstill or high RPM. Cotact us for cotiuous moitorig of large motor rotor temperatures (via sigle or multi-chael wireless telemetry) for thermocouple or RTD measuremet. Maximize your productio throughput, while providig valuable predictive maiteace for your machiery. A RF power supply i the receiver provides power to the primary coil of a RF air gap trasformer (the statioary pickup). The trasmitter receives this power by secodary coils embedded iside the trasmitter housig, ad provides DC power to the strai gage sesor o the shaft ad to the trasmitter electroics. The strai gage coverts shaft strai to mv output, which is amplified, ati-alias filtered, ad digitized before trasmittig the data to the receiver. The receiver outputs a +/- 10 V aalog sigal, thereby providig a direct measuremet of the shaft strai (which is used to idicate the torque). Complete specificatios available at telemetry@pcb.com ACCUMETRICS A PCB GROUP COMPANY 13

14 Accessories Built to hold up to the most extreme coditios withi the miig idustry Cable Assemblies & Coectors Model 052BR Model 052AC 2-coductor Twisted Pair, Shielded Cables Protects agaist EMI ad oise Rugged ad flexible Polyurethae Jacket Optio Used i geeral purpose applicatios Temperature rage up to 250 F (121 C) Model 052BQ PTFE Jacket Optio Used i high temperature ad or corrosive applicatios Temperature rage up to 392 F (200 C) Model 055AE Model 048EC Model 055BP Idustrial Coector Optios Molded straight or right agle Evirometal push-o boot (optioal steel lockig rig available) Traditioal alumium straight ad right agle BNC or blut cut termiatio Available optios for use i geeral purpose, high temperature ad corrosive applicatios Model 050LQXXXHX For CSI-2130 & CSI-2140 Aalyzers Model 050FVXXXCV For CSI-2120 Aalyzers Model 050ACXXXHX For CSI-2130 & CSI-2140 Aalyzers Model 050LQXXXDP For Rockwell Datapak/Epac Aalyzers Route Based PdM Data Collectio Cable Assemblies Major aalyzer cable assembly optios available Durable ad reliable ad stay coiled despite heavy usage Temperature rage up to 250 F (121 C) Safety Equipmet - Used i Route Based PdM Data Collectio Applicatios LU Coector Breakaway Safety Coectors LV Coector Prevet reliability techicias from beig pulled ito rotatig machiery Ca be added to route based PdM data collectio cable assemblies Data Collectio Extesio Pole Keeps reliability techicias o the groud ad away from hazardous eviromets Reduces the eed for safety haress or other equipmet Sprig loaded head tilts 180 for proper sesor placemet (Patet # ) Available i various legths: 080A225: 4ft 7ft & 080A226: 6ft 11ft 14 Complete specificatios available at Toll-free i the USA

15 Miig Equipmet Moitorig & Protectio Switch Boxes & Termiatio Eclosures Access vibratio data from remote accelerometers at a safe locatio Provides cetral collectio poit, savig time for the reliability techicia Rotary switch or BNC jack optios available Cosolidate up to 48 chaels of outputs ito oe eclosure Optios from 1 chael to 48 chaels 16-Chael Switch Box Model 691B47 16-chael rotary switch box Multiple output coector feature allows the optio for the eclosure to be tured ito a iterface-box i the future to a olie system Itrisic Safety Barriers ad Eclosures Used i series with Class I, Divisio 2 sesors to prevet electrical spark withi a hazardous area Barriers ad Eclosures Below Are CE Certified. Model 691B60 For use with ICP accelerometers Model 691B70 For use with 4-20 ma trasmitters Model 691A61 Eclosure with max capacity up to 12 barriers Model 691B62 Eclosure with max capacity up to 24 barriers Moutig Hardware Curved ad Flat Surface Magets Used i PdM route based data collectio Multiple sizes & maget pull stregth available Optios from 3/4 to 2 i diameter Spot Face Tools Used for machie surface preparatio to mout permaet mout sesors Multiple size diameters available Optios from 1 to 1.5 i diameter Moutig Pads Epoxy Kits Used to mout permaet mout sesors Multiple size diameters available Optios from 3/4 to i diameter Provide a secure meas for moutig accelerometers ad moutig pads to machie structures. Model 075A05 ca mout approximately 10 poits Model 075A06 ca mout approximately 100 poits Portable Calibratio / Referece Uits Both Uits Below Are CE Certified. Model 699A02 Performs referece check o permaetly istalled accelerometers at the machie Verifies both portable data collector or olie systems Model 699A06 Performs variable frequecy & amplitude calibratio Calibrate proximity probes with optioal (600A23) adaptor kit Idustrial portable case, plug i or battery power Complete specificatios available at Toll-free i the USA

16 IMI Sesors - A PCB Piezotroics Divisio Backed By Total Customer Satisfactio ad Supported By Our Global Distributio Network. The IMI Miig Team has Applicatio Egieers that are MSHA Certified for surface ad udergroud metal miig. Members of the team ca visit your site ad provide assistace i determiig which moitorig istrumetatio may be right for you. Website Website Website Corporate Headquarters 3425 Walde Aveue Depew, NY USA Toll-free i the USA hour SesorLie SM Fax imi@pcb.com AS9100 CERTIFIED ISO 9001 CERTIFIED A2LA ACCREDITED to ISO PCB Group, Ic. I the iterest of costat product improvemet, specificatios are subject to chage without otice. PCB, ECHO, ICP, IMI, Modally Tued, Spidler, Swiveler ad TORKDISC are registered trademarks of PCB Group.SoudTrack LXT, Spark ad Blaze are registered trademarks of PCB Piezotroics. SesorLie is a service mark of PCB Group. All other trademarks are properties of their respective owers. PCB is a EOE/AAP Employer. IMI-App-Miig-0914 Prited i U.S.A. IMI Sesors Platium Stock Products represet some of our most popular models ad ca be used i a wide rage of applicatios. As you browse this brochure, you will fid Platium Products idicated with the Platium Shield ico (above). Our Platium Products are available with our Lifetime Warraty ad fast delivery. If for ay reaso you are ot 100% satisfied with your IMI Sesors Platium Stock Product, we will repair, replace or exchage the product at o charge. For U.S. customers, all IMI Sesors Platium Stock Products will ship withi 24 hours. IF NOT, YOUR SHIPPING IS FREE! Visit for complete details.