Classic Line. Single-Stroke Solenoids for Industrial Applications

Transcription

1 Claic Line Single-Stroke Solenoid for Indutrial Application

2 Kendrion - Indutrial Magnetic Sytem We develop olution! Kendrion develop, manufacture and market highquality electromagnetic and mechatronic ytem and component for indutrial and automotive application. For over a century we have been engineering preciion part for the world leading innovator in paenger car, commercial vehicle and indutrial application. A a leading technology pioneer, Kendrion invent, deign and manufacture complex component and cutomied ytem a well a local olution on demand. Committed to the engineering challenge of tomorrow, taking reponibility for how we ource, manufacture and conduct buine i embedded into our culture of innovation. Rooted in Germany and headquartered in the Netherland, our expertie extend acro Europe to the America and Aia. Created with paion and engineered with preciion. In the buine unit Indutrial Magnetic Sytem (IMS) the focu lie on electromagnetic actuator and mechatronic aemblie for application in power engineering, afety engineering, machine building, automation technology and other indutrie. With the experience of our traditional brand Binder, Neue Hahn Magnet and Thoma Magnettechnik we are ucceful in our market a an indutry expert with a high technological competence. We offer you both cutomer-pecific and tandardied product. Our aemblie are baed on powerful and reliable ingle-troke, holding, locking, preader, control, rotary, vibratory olenoid and olenoid valve. We alway think in term of olution. Our trength lie in new development for our cutomer. Our engineer are pecialit for innovative product with optimum technical propertie. Furthermore, we develop mechanical aemblie, modern drive electronic and enor ytem to your requirement. Our product are manufactured in Germany at the parent companie Donauechingen and Engelwie a well a in the USA, China and Romania. Thi enure efficient project management and a need-oriented delivery for our internationally operating cutomer. By mean of egmented production area we can implement both mall quantitie and large erie with an optimum degree of automation. We guarantee top quality. All product are teted and developed in compliance with the norm DIN VDE 0580 for electromagnetic device and component or according to indutry-pecific tandard of our cutomer. In many cae our product are teted and certified by external aociation. among other according to the CSA. VdS and ATEX guideline. Our quality management ytem i certified according to DIN EN ISO and our environmental management ytem fulfil the norm ISO With our ubidiarie in Switzerland. Autria. Italy. the USA and China and our worldwide ditribution network we are your ideal partner on ite. Kendrion We magnetie the world 2

3 Claic Line Linear olenoid of the Kendrion Claic Line are univeral and cot-effective actuating olenoid ideally uited for ue in indutrial application. Advantage Thee olenoid are ued in the tranportation indutry, automation engineering and material handling. Particular advantage are the individual mounting option, the maintenance-free armature bearing and the compact deign. Functionality The mode of operation of the olenoid i baed on the force exerted on ferromagnetic bodie in the magnetic filed. Electromagnet tranformelectric energy into mechanical kinetic energy. Baically, the troke movement take place from the troke tarting poition to the troke top poition (active direction of movement), while the armature reet i accomplihed by external force, e.g. by pring, weight or magneticforce (paive direction of movement). The olenoid can be intalled in any poition, but the force tranfer hould be in axial direction only. The power indicated i reached at 90% of the rated voltage and in warmed-up condition. The value for the duty cycle are reference value and apply for rated voltage, warmed-up condition and load with 70% of the magnetic force of the device. Direct acting olenoid D-Frame Solenoid C-Frame Solenoid Monotable direct acting olenoid All product are manufactured and teted according DIN VDE 0580/ and comply with RoHS. Deign ubject to change. The olenoid litet here how the product variety of thi product line. A large number of them are tandardized product. Minimum order quantitie and different duty cycle are available upon requet. 3

4 Claic Line Product Overview Direct acting olenoid D-Frame Solenoid C-Frame Solenoid Page 6-13 Page Direct acting olenoid With DC-direct acting olenoid the troke movement i achieved by electromagnetic force from the troke tarting poition to the troke top poition. The armature reet i realized by external force. Depending on the direction of the force output of the armature the ditinction between pulling and puhing deign i made. DC-direct acting olenoid can be ued on either ide. Deign and Model A decribed below the different frame olenoid can be divided into the two tandard deign D-frame and C-frame. D-Frame Solenoid are linear olenoid (ingle-troke olenoid) which form a hape comparable to the letter D, i.e. a cloed frame. C-Frame Solenoid are linear olenoid (ingle-troke olenoid) which form a hape comparable to the letter C, i.e. an open frame. 4

5 Monotable direct acting olenoid Page Acceorie Technical Explanation Page Page Monotable direct acting olenoid The ingle-troke olenoid in monotable deign equipped with a permanent magnet keep the armature currentle in troke top poition. The magnetic field i neutralized by negative coil energization and the armature can be reet to troke tarting poition by external force. Benefit Energy aving, afety in cae of power failure, reduced dimenion, weight and cot aving a well a almot contant magnetic force allow for a variety of application in office machine and apparatu engineering, in automation, in textile machine, in control ytem and in automobile manufacturing. 5

6 D-Frame Solenoid Direct acting olenoid LCL-D The D-Frame Solenoid of the type erie LCL meet high tandard in term of performance and life expectancy. Compact dimenion and low power conumption, fat witching time and mooth operation characterie thi erie. The houing i made of preciion teel tube. The armature i guided in highly wear-reitant maintenance-free preciion bearing on both ide, reulting in conitent olenoid performance throughout the long ervice life. Part at rik of corroion are electro-galvanized. The armature i chemically nickel-plated. Either lateral or front mounting via threaded hole i poible. Acceorie Fork head (Page 23) Plug-in connector (Page 22) Optimization of control by micro power controller on requet. Model Connection by connector plug - Protection cla IP65 Lead wire - Protection cla IP00 Standard rated voltage = 24 V DC / 205 V DC Standard duty cycle = 100% ED LCL-D Standard The coil i upplied encapulated with platic a tandard. Acceorie: Return pring can be ued (Page 21) Model: Device - Protection cla IP40 Inulation cla B C Excel by Compact deign Puhing & pulling application Maintenance-free ue LCL-D with bellow The coil i upplied encapulated a tandard Excel by Higher protection cla Acceorie: Return pring can not be ued Model: Device - Protection cla IP54 Inulation cla B C 6

7 Dimenion Drawing LCL-D Standard LCL-D with bellow Armature poition hown in currentle condition Dimenion in mm Deignation a1 a2 b c1 c2 d1 d2 *d3 *d4 e1 *e2 *e3 f g h i1 i2 k1 k2 l m1 m2 o p q r LCL M3 3.5 M4 8 M * with bellow LCL M4 5 M6 14 M *with bellow LCL M4 6 M8 15 M *with bellow LCL M5 6.5 M8 15 M *with bellow LCL M6 7 M10 22 M *with bellow

8 Technical Data Deignation LCL Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] * (0.06) (0.06) (0.06) (0.06) Solenoid weight [kg] * 0.25 (0.3) 0.25 (0.3) 0.25 (0.3) 0.25 (0.3) Inulation cla B B B B * Value in bracket: (LCL with bellow) Deignation LCL Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] * (0.15) (0.15) (0.15) (0.15) Solenoid weight [kg] * 0.66 (0.79) 0.66 (0.79) 0.66 (0.79) 0.66 (0.79) Inulation cla B B B B * Value in bracket: (LCL with bellow) Deignation LCL048060A Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] * 0.23 (0.26) 0.23 (0.26) 0.23 (0.26) 0.23 (0.26) Solenoid weight [kg] * 1.16 (1.28) 1.16 (1.28) 1.16 (1.28) 1.16 (1.28) Inulation cla B B B B * Value in bracket: (LCL with bellow) Deignation LCL Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] * 0.41 (0.50) 0.41 (0.50) 0.41 (0.50) 0.41 (0.50) Solenoid weight [kg] * 2.04 (2.50) 2.04 (2.50) 2.04 (2.50) 2.04 (2.50) Inulation cla B B B B * Value in bracket: (LCL with bellow) Deignation LCL Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] * 0.63 (0.77) 0.63 (0.77) 0.63 (0.77) 0.63 (0.77) Solenoid weight [kg] * 3.25 (3.40) 3.25 (3.40) 3.25 (3.40) 3.25 (3.40) Inulation cla B B B B * Value in bracket: (LCL with bellow) 8

9 Stroke Force Curve LCL ( D00/D50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Duty cycle: a = 100% b = 40% c = 25% d = 5% Value in bracket = old deignation LCL040050A00 ( E00/E50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm LCL040050A00 ( E00/EE50) Stroke: 20 mm Duty cycle: a = 100% b = 40% c = 25% d = 5% Value in bracket = old deignation 9

10 Stroke Force Curve LCL ( D00/D50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Duty cycle: a = 100% b = 40% c = 25% d = 5% Value in bracket = old deignation LCL ( D00/D50) LCL ( D00/D50) Stroke: 25 mm Stroke: 10 mm Stroke: 5 mm LCL ( D00/D50) Stroke: 15 mm Stroke: 25 mm Duty cycle: a = 100% b = 40% c = 25% d = 5% Value in bracket = old deignation 10

11 Stroke Force Curve LCL ( D00/D50) Stroke: 10 mm Stroke: 15 mm Stroke: 5 mm Stroke: 20 mm Stroke: 30 mm Duty cycle: a = 100% b = 40% c = 25% d = 5% Value in bracket = old deignation 11

12 D-Frame Solenoid Direct acting olenoid The direct acting olenoid i a cloed frame olenoid with armature, punched bracket and two plate. The armature i guided in highly wear-reitant maintenance-free preciion bearing on both ide. Part at rik of corroion are galvanied and paivated. The armature i chemically nickel-plated. The troke movement take place from the troke tarting poition to the troke top poition by electro-magnetic force, wherea the reet i accomplihed by a preure pring. The olenoid can be intalled in any poition. The force tranfer hould be in axial direction only. Excel by Cot-optimized deign Individual mounting option Maintenance-free ue Lateral load reult in increaed wear of bearing. If the olenoid i to be connected to an AC voltage of e.g. 230 V it can alo be delivered with rectification. Either lateral or front mounting via threaded hole i poible. Acceorie Fork head (Page 23) Return pring Model Protection cla IP00 Standard duty cycle = 100 % ED Standard rated voltage = 24 V DC Connection by flat plug Dimenion Drawing Armature poition hown in de-energied condition 34 M4 6,3 20 M4 M3 (2x) 13,5 47,5 4,6 M4 (2x) 4,6 (2x) , ,7 94,4 12

13 Technical Data Deignation Duty cycle [%] Stroke 10 Rated power [W] Armature weight [kg] Solenoid weight [kg] Inulation cla F Other voltage and duty cycle are available on requet or ale-im@kendrion.com Stroke Force Curve d b a Duty cycle: a = 100% b = 40% d = 5% 13

14 C-Frame Solenoid Direct acting olenoid The direct acting olenoid i a open frame olenoid with armature and punched bracket. The armature i guided in highly wearreitant maintenance-free preciion bearing on both ide. Part at rik of corroion are galvanied and paivated. The armature i chemically nickel-plated. The olenoid can be intalled in any poition. The force tranfer hould be in axial direction only. Lateral load reult in increaed wear of bearing Excel by Cot-optimized deign Return by return pring Compact deign The mounting can be made by threaded hole at the frame bae. Acceorie Fork head (Page 23) Optional without pring Model Lead wire - Protection cla IP00 Standard duty cycle = 100 % ED Standard related voltage = 24 V DC Dimenion Drawing Armature poition hown in energied condition Armature poition hown in currentle condition 14

15 Technical Data Deignation Duty cycle [%] Stroke 8 Rated power [W] Armature weight [kg] Solenoid weight [kg] Inulation cla F Other voltage and duty cycle are available on requet or ale-im@kendrion.com Stroke Force Curve Duty cycle: a = 100% b = 40% c = 5% 15

16 C-Frame Solenoid Direct acting olenoid LCL-C The C- Frame Solenoid of the type erie LCL are open frame olenoid with armature and punched bracket. For thi armature guide a bra leeve i ued. Part at rik of corroion are electro-galvanied. The armature i chemically nickel-plated. Excel by Optimized deign Puhing & pulling application Lateral mounting of the olenoid via thread. Acceorie Fork head (Page 23) Optional available with return pring Model Lead wire - Protection cla IP00 Standard duty cycle = 100 % ED Standard related voltage = 24 V DC Dimenion Drawing Armature poition hown in currentle condition Dimenion in mm Deignation a b c d f g h i k1 k2 k3 m1 m2 m3 I n o LCL M2 M3 M LCL M2 M3 M LCL M3 M3 M LCL M3 M3 M LCL M3 M3 M

17 Technical Data Deignation LCL LCL LCL Duty cycle [%] Stroke Rated power [W] Repone time [m] Releae time [m] Armature weight [kg] Solenoid weight [kg] Inulation cla B B B Deignation LCL01824 LCL Duty cycle [%] Stroke 6 6 Rated power [W] Repone time [m] Releae time [m] Armature weight [kg] Solenoid weight [kg] Inulation cla B B Other voltage and duty cycle are available on requet or ale-im@kendrion.com Stroke Force Curve LCL (GCM 3015) LCL15018 (GCM 2518) LCL (GCM 3220) Duty cycle: a = 100% b = 40% c = 25% d = 5% Klammerwerte = alte Bezeichnung 17

18 Stroke Force Curve LCL (GCM 4025) LCL (GCM 4030) Duty cycle: a = 100% b = 40% c = 25% d = 5% Klammerwerte = alte Bezeichnung 18

19 Monotable direct acting olenoid LCM Monotable direct acting olenoid of the LCM type erie are ingle-action olenoid for hort a well a intermittent duty with an acending force-troke characteritic. After the repone phae integral permanent magnet hold the armature in the end poition with a certain holding force in the de-energied tate. Eentially, the electromagnetic force i ued for the linear movement and the permanent magnetic force to hold the armature in the end poition without the need for electrical power. Excel by Currentle holding Energy aving High reitance to wear The releae of the permanent magnetic force can be triggered by a voltage pule. By uing a compreion pring thi monotable verion can be tranformed into a bitable model. The armature i et back to the tart poition and held by a pring force. The armature i guided in wear-reitant maintenance-free bearing on both ide. Lateral mounting of the olenoid via thread. Acceorie Fork head (Page 23) Optional available with return pring Model Device - Protection cla IP40 Lead wire - Protection cla IP00 Standard rated voltage = 24 V DC Dimenion Drawing Armature poition hown in currentle condition Dimenion in mm Deignation a b c d e f g h j k1 k2 k3 m1 m2 m3 l n o LCM010015A M3 M3 M LCM015020A M3 M3 M LCM024030A M3 M3 M LCM025030A M3 M3 M

20 Technical Data Deignation LCM010015A00 LCM015020A00 LCM024030A00 LCM025030A00 Duty cycle [%] Stroke Repone time [m] Pull-in power conumption [W] Armature weight [kg] Solenoid weight [kg] Inulation cla Inulation cla E E E E Other voltage and duty cycle are available on requet or ale-im@kendrion.com Stroke Force Curve LCM010015A00 (SLP 2515) LCM015020A00 (SLP 3020) LCM024030A00 (SLP 4030) LCM025030A00 (SLP 6030) Duty cycle: a = 100% b = 40% c = 25% d = 5% Permanent-magnetic holding force with air gap 0 Value in bracket = old deignation 20

21 Acceorie Spring Set A pring i clamped at the armature by mean of a crew and a dic. A the pring i mounted to the outide of the olenoid thi acceory cannot be mounted to the model IP54 with bellow. Intallation Note Magnetic force i reduced by pring force. The aembly i very eay, only an Allen key i required. The pring et can be ued in combination with the LCL tandard. Cro ection Technical Data Reet pring et for type A B C D E LCL LCL LCL LCL LCL Technical Data Bezeichnung LCL LCL LCL Stroke Spring force F Initial force Bezeichnung LCL LCL Hub Federkraft F Initial force

22 Acceorie Plug-in connector acc. DIN EN with / without bridge rectifier depending on the voltage The 2-pole plug-in connector with protective lead i a connection pecially deigned for electro-magnetic device. The cable outlet can be rotated 4 x 90 by inerting the contact carrier accordingly. After attaching the plug-in connector to the pin plate of the device plu ealing it i ecured with a machine crew upplied. Thi guarantee an exact eal of the combination and prevent the plug-in connector from being accidentally detached under vibration. Model Type without integrated bridge rectifier Type with integrated bridge rectifier A cable gland Pg 11 (material no ) erve to eal the cable. The contact element are uitable for connecting-wire cro ection of up to 1.5 mm2. Air clearance and leakage path acc. VDE Technical Data Inulation cla C Protection cla IP 65 (in plugged in and ecured condition) Plug load 2.5 A Dimenion Drawing (Plug-in connector deign A) 22

23 Acceorie Fork head acc. DIN Fork head are ued to connect all type of linear olenoid to force tranfer element uch lever, puh bar, valve flap and liding damper. In many cae they enable rapid connection during aembly and alo quick replacement of wear and pare part. The type without ES-bolt achieve the force tranfer between fork head and cutomer application by a cylindrical pin with common afety element. Intallation Note With it thread the fork head i crewed to the pull or puh bar of the linear olenoid and ecured with a locknut. The fork head are electrogalvanied. Dimenion Drawing Technical Data Deignation a b c d1 d2 d3 i1 i2 i3 GK M GK M GK M GK M GK M GK M Acceorie Snap-on fork pin acc The ue of a fork head with nap-on fork pin reult in a quickly aembled and readily detachable connection (no tool required) between the linear olenoid and the component. The pring clip enure that the fork pin remain ecurely in poition. The fork head are electrogalvanied, the fork pin are electrogalvanied. 23

24 Claic Line Technical Explanation Thermal Clae A hown in the table below thermal clae are claified according to DIN VDE 0580 / into inulation clae on the bai of their longterm thermal tability. Depending on the type our linear olenoid are manufactured in thermal clae E, B and F. If required by the application mot device can alo be delivered in thermal cla H. Thermal cla Limit temperature C Limit overtemperature C Y A E B F H Protection Clae [IP] Protection clae are indicated by a hort ymbol coniting of the two invariable code letter IP and two code letter for the degree of protection. The protection clae indicated are determined according to IEC They apply to protection againt contact and againt penetration of foreign ubtance. The econd code letter applie to protection againt penetration of water. In cae the protection cla of e.g. the electrical connection deviate from that of the olenoid the protection cla of the connection i indicated eparately, e.g. houing IP 54, connection IP 00. Code Letter Protection againt contact and foreign ubtance 0 no protection 1 protection againt big foreign ubtance 2 protection againt medium-ized foreign ubtance 3 protection againt mall foreign ubtance 4 protection againt grain-haped foreign ubtance 5 protection againt dut depoit 6 protection againt dut penetration Code Letter Protection againt water 0 no protection 1 protection againt vertical dripping water 2 protection againt dripping water falling at an angle 3 protection againt pray water 4 protection againt plahing water 5 protection againt flooding 6 protection againt flooding 7 protection againt immerion 8 protection againt ubmerion Rated Mode of Operation Continuou operation i the operation during which the duty cycle i o long that the SteadyState temperature i reached. Intermittent operation i the operation during which dutycycle and currentle break alternate in regular and irregular interval, the break being o hort that the device cannot cool down to the reference temperature. Short time operation i the operation during which the duty cycle i o hort that the SteadyState time i not reached. The currentle break i o long that the olenoid cool down to the reference temperature. Technical Term Related to Electricity The rated voltage (U N ) i the voltage with which the olenoid i operated in normal operation. The rated power (P N ) i the power which reult from the rated voltage and the rated current with DC olenoid of a coil temperature of 20 C. The rated current (I N ) i the current which reult from the rated voltage (UN) and the reitance (R20) with a coil temperature of 20 C. 24

25 Technical Explanation Technical Term Related to Force Magnetic force i the exploitable mechanical force reduced by the friction which i generated in troke direction. The magnetic force i afely reached with 90% rated voltage and maximum warming. With rated voltage the lited value rie by approx. 20%. The maximum value of the duty cycle mut not be exceeded. If the relative duty cycle wa determined and it value exceed the permitted maximum value acc. DIN VDE the higher %-ED ha to be elected into the range of which the duty cycle fit in. (Table 1 and 2) Stroke force i the magnetic force which act outide taking the repective component of armature weight into conideration. Holding force i the magnetic force in troke end poition with DC-olenoid; with AC-olenoid it i the average value of the magnetic force periodically fluctuating with the alternating current in troke end poition. Reet force i the force required to reet the armature into troke tart poition after witching off the excitation current. Relative duy cycle (% ED) i the ratio between duty cycle and cycle time in per cent. It i calculate according to the following formula: % ED=(duty cycle / cycle time) * 100 In order to calculate the relative duty cycle the preferred value of the cycle time acc. DIN VDE 0580 item of 5 minute i uually taken a a bai. Cycle time i the um of the duty cycle and the currentle break. For DC-olenoid the cycle time i max. 5 minute = 300. Thi equal 12 witche per hour. The minimum cycle time i limited by the repone and releae time in connection with the relative duty cycle. For a cycle time of 300 there are maximum value for the duty cycle which mut not be exceeded. In cae the permitted duty cycle i exceeded a olenoid of the next higher relative duty cycle ha to be elected. If the duty cycle of 180 i exceeded the olenoid ha to be elected for 100% ED (continuou energiation) or in pecial cae of the duty cycle calculated from the off/on ratio need to be adapted by proper election of the magnetic coil. If the cycle time i irregular the relative duty cycle i determined from the ratio between the added duty cycle and the added cycle time over a longer period of operation. If the cycle time i irregular the relative duty cycle i determined from the ratio between the um of the duty cycle and the um of the cycle time over a longer period of operation. Under playing equence we undertand a ingle or periodically returning equence of value for cycle time. Relative duty cyle (% ED) Permitted maximum duty cycle () random Table 1 Switching number (S / h) Cycle time () % ED t on t off t on t off t on t off t on t off t on t off t on t off random Table 2 25

26 Overview of Catalogue Claic Line High Performance Line High Power Line Control Power Line ingle-troke olenoid compact deign individual fixing mono- and bitable verion quare ingle-troke olenoid high force with mall intallation pace modular ytem hort pull-in time round ingle-troke olenoid high force and troke travel hort witching time alo reverible olenoid control olenoid extremely fat witching hort troke precie witching Electro Holding Magnet Ocillating Solenoid Linear Solenoid Hahn CQ Line Indutrial Line Ocillating Line door holding magnet deign and functionality VdS, CE, EN 1155, EN teted great variety indutrial holding magnet high holding force with low power conumption compact deign variable connection vibratory olenoid wide product range for tranportation of bulk material low wear compact deign 26

27 Elevator Line ATEX Line Locking Line Sytem Line preader olenoid epecially deigned for elevator brake extremely high force any mounting poition exploion-proof olenoid prevent the occurrence of park and light arc dynamic and reliable witching locking olenoid high tranvere force integrated feedback of locking function compact deign operated by AC extremely hort activation time very high pull-in force Cutom Solution Rotary olenoid Aemblie Cutomer-pecific olution Pleae contact u for pecial or cutomer-pecific olution. Kendrion Donauechingen/Engelwie GmbH Indutrial Magnetic Sytem Sale Team Donauechingen and Engelwie Tel.: Mail: ale-im@kendrion.com 27

28 If you do not find what you are looking for, pleae feel free to contact u! We will find the bet olution for you. Germany : Headquarter Kendrion (Donauechingen/Engelwie) GmbH Augut-Fichbach-Straße Donauechingen Telefon: Telefax: ale-im@kendrion.com Germany: Headquarter Kendrion (Donauechingen/Engelwie) GmbH Haupttraße Inzigkofen-Engelwie Telefon: Telefax: ale-im@kendrion.com For futher contact pleae refer to KENDRION