upport trays and uide channels SUPPORT TRAYS STEEL CHANNELS ALUMINUM CHANNELS SYSTEM CHANNELS

Transcription

1 upport tray and uide SUPPORT TRYS STEEL CHNNELS LUMINUM CHNNELS SYSTEM CHNNELS

2 Support tray and guide Reliable unrolling and optimum gliding for long travel length 2

3 Type Page Support tray 4 Guide 14 Trademark are legally protected for the TSUKI KELSCHLEPP GmbH a a national or international regitration in the following countrie: kabelchlepp.de/trademark 3

4 Support kabelchlepp.de/ Support Tray Overview Support tray n even urface i required for reliable unrolling of the unupported cable carrier. If thi i not already provided on ite, a upport tray ha to be ued. If required, we upply our cable carrier with a uitable upport tray for your application. Thi enure quiet movement of the lower run with reduced wear, reducing cot and deign work. ll upport tray are available in zinc plated heet teel or tainle teel. The election depend on the condition of ue. The imple deign allow eay fixing and omit complex individual contruction. The tandard length are 2000 mm / 3000 mm. Special length on requet. Configure your cable carrier: onlineengineer.de One part (tandard) Support tray, one part, cloed Steel profile, folded on both ide. vailable in zinc plated heet teel or tainle teel. vailable for all cable carrier type. Standard length 2000 / 3000 mm, pecial length in 1 mm ection. From page 6 Technical upport: technik@kabelchlepp.de Two part From page 7 Support tray, two part, open Steel profile, folded on one ide. vailable in zinc plated heet teel or tainle teel. vailable for all cable carrier type. Standard length 2000 / 3000 mm, pecial length in 1 mm ection. 4

5 Order key on page 11 embly intruction on kabelchlepp.de/aembly Key for abbreviation on page 62 Support 5

6 Support kabelchlepp.de/ Support Tray Overview S/SX1250 Vario-Line RS One part cloed (tandard) Steel profile, folded on both ide. Zinc plated heet teel or tainle teel. vailable for all cable carrier type. Standard length 2000 / 3000 mm, pecial length in 1 mm ection. Configure your cable carrier: onlineengineer.de Zinc plated heet teel / tainle teel Standard length 2000 / 3000 mm Special length on requet Technical upport: technik@kabelchlepp.de Calculating the upport tray length Support tray length L L L = S + U + l 1 2 (for tandard connection) h U L l 1 With uptream train relief on the fixed point, the upport tray have to be made accordingly longer. The ue of a one part upport tray depend on the the cable carrier. Pleae contact u. 6

7 Support Tray Overview MC1250 Vario-Line RS Two part open Steel profile, folded on one ide. Zinc plated heet teel or tainle teel. vailable for all cable carrier type. Standard length 2000 / 3000 mm, pecial length in 1 mm ection. Variable width. Support Zinc plated heet teel / tainle teel Standard length 2000 / 3000 mm Special length on requet Key for abbreviation on page 62 h U L l 1 Calculating the upport tray length Support tray length L L L = S + U + l 1 2 (for tandard connection) With uptream train relief on the fixed point, the upport tray have to be made accordingly longer embly intruction on kabelchlepp.de/aembly b 4 The ue of a two part upport tray depend on the the cable carrier. Pleae contact u. Order key on page 11 7

8 Support kabelchlepp.de/ Support Tray Dimenion Technical Data Dimenion One part cloed (tandard) k i h U l 1 L Configure your cable carrier: onlineengineer.de Two part open k i h b 4 U l 1 L Technical upport: technik@kabelchlepp.de UNIFLEX dvanced erie k b 4 h U1455 i + 16 k k U1555 i + 18 k k U1665 i + 22 k k TKP35 erie k b 4 h TKP35 i + 12 k k The ue of a two part upport tray trongly depend on the inner width ued in the cable carrier. For mall inner width, we recommend uing one part upport tray. Pleae contact u. For maller type, we recommend aluminum guide for placing the cable carrier, ee p. 34. Pleae contact u.

9 Support Tray Dimenion Technical Data Dimenion EayTrax erie k b 4 h ET0350 i + 12 k k ET1455 i + 16 k k Support K erie k b 4 h K0650 i + 28 k k K0900 i + 31 k k MSTER erie k b 4 h H33 i + 22 k k H46 i + 26 k k L60 i + 28 k k L80 i + 32 k k M erie k b 4 h M0475 i + 17 k k M0650 i + 34 k k M0950 i + 39 k k M1250 i + 45 k k M1300 i + 50 k k Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly Order key on page 11 9

10 Support kabelchlepp.de/ Configure your cable carrier: onlineengineer.de Technical upport: Support Tray Dimenion Technical Data Dimenion TKHD erie XL erie QUNTUM erie TKR erie k b 4 h XL1650 i + 68 k k k k b 4 h TKHD90 i + 70 k k b 4 h Q040 i + 40 k k Q060 i + 52 k k Q080 i + 72 k k Q100 i + 82 k k k b 4 h TKR0200 i + 16 k k TKR0260 i + 26 k k TKR0280 i + 30 k k The ue of a two part upport tray trongly depend on the inner width ued in the cable carrier. For mall inner width, we recommend uing one part upport tray. Pleae contact u. For maller type, we recommend aluminum guide for placing the cable carrier, ee p. 34. Pleae contact u.

11 Support Tray Dimenion Technical Data Dimenion TK erie k b 4 h TK38 i + 16 k k TK45 i + 16 k k TK55 i + 21 k k Support LS/LSX erie k b 4 h LS/LSX1050 St + 16/18 k k S/SX erie k b 4 h S/SX0650 St + 15/17 k k S/SX0950 St + 19/21 k k S/SX1250 St + 24/26 k k S/SX1800 St + 29/32 k k We will alo be happy to manufacture upport tray for type 2500 to Pleae contact u. Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly Order Support tray To order the upport tray, we need the following information: Number of upport tray Part length Height of upport tray h Order key on page 11 Material Total length of upport tray Inner width of upport tray Verion of upport tray (one part/two part) Cable carrier type 11

12 Support kabelchlepp.de/ Guide Channel Overview Guide Configure your cable carrier: onlineengineer.de Guide are important element for the reliable functioning with long travel length. The upper run of the cable carrier lide on the lower run and on the liding area of the guide behind the fixed point. Guide prevent the upper run from lipping off the lower Standard run, enuring quiet running with low wear. For vertical application uch a elevator or torage and retrieval ytem, a vertical provide optimum guiding. Sheet teel guide Simple verion with cutomized fixing option. Zinc plated heet teel or tainle teel. Standard length. From page 16 Technical upport: technik@kabelchlepp.de Steel Guide Sytem (TKSG) From page 26 Guide in the modular ytem Modular ytem with optimized deign for long travel length. Zinc plated heet teel or tainle teel. Eay intallation. Channel encloure Cover for guide Optimum protection againt external influence. Eay acce for inpection. Modular deign. 12 From page 31 Technical data on p. 14

13 Support luminum luminum guide Verion made from aluminum profile. Low intrinic weight. Standard length. From page 32 lu Guide Sytem (TKL) luminium guide in the modular ytem Modular ytem with many mounting option. Standard length and et. Lightweight deign for high peed. Key for abbreviation on page 62 From page 38 Eay Guide Sytem (TKEG) From page 42 Guide for multifunctional ue Flexible ue in many area of application. Made of zinc plated heet teel or tainle teel. Eay and fat horizontal or vertical arrangement. On it ide laying intallation poible. embly intruction on kabelchlepp.de/aembly Vertical Guide Sytem (TKVG) Guide for vertical hanging application Guide for vertical hanging application Ready-to-intall ytem made of aluminum. Standardized module. Eay intallation. For elevator, torage and retrieval ytem and many other application. From page 56 13

14 Support kabelchlepp.de/ Configure your cable carrier: onlineengineer.de Guide Channel Intallation Dimenion One-ided One-ided arrangement with lower driver connection and revere bending radiu (tandard) L L Z1 KR U Calculating the length Channel length L K L K = L S + L Z1 + L Z2 RKR One-ided arrangement high connection l 1 Calculating the connection height Connection height H H = 3 h G L S 2 Fixed point L K L S Slide upport ddition for loop overhang ddition L Z1 L Z1 =^ U + 50 mm L K ' Driver ddition for connection ddition L Z2 L Z2 =^ l mm L Z2 H L Z1 U l 1 L S 2 L S Driver L Z2 Technical upport: technik@kabelchlepp.de L KR Calculating the length ddition for loop overhang Fixed point L K Slide upport ddition for connection L K ' H Channel length L K L K = L S + L Z1 + L Z2 ddition L Z1 L Z1 =^ U + 50 mm ddition L Z2 L Z2 =^ l mm 14 TSUKI KELSCHLEPP Technical Support Increaed wear on the cable carrier can occur in application with a high driver connection. Pleae ue our technical upport at technik@kabelchlepp.de for the configuration of your application. We will be happy to help you. The calculation for the cable carrier length and the length of carrier in bend can be found in the repective cable carrier chapter.

15 Guide Intall. Dim. Oppoite rrangement Oppoite arrangement with lower driver connection and revere bending radiu (tandard) Support L Z1 U L S 2 L S L Z1 L KR RKR l 1 Driver X H Fixed point L K ' X Calculating the length Channel length L K L K = L S + 2 L Z1 + X ddition for loop overhang ddition L Z1 L Z1 =^ U + 50 mm Oppoite arrangement high connection L K Connection height with lowered driver connection Connection height H H = 3 h G Key for abbreviation on page 62 L Z1 U l 1 L S 2 L S Driver X L Z1 L KR Calculating the length Fixed point ddition for loop overhang L K ' X L K Connection height high connection H embly intruction on kabelchlepp.de/aembly Channel length L K ddition L Z1 Connection height H L K = L S + 2 L Z1 + X L Z1 =^ U + 50 mm H = 2 x KR + h G Depending on the chain ize, the inner width i 4-5 mm larger than the width of the guided cable carrier. Depending on the travel length, the connection height of the cable carrier mut be reduced. Pleae contact u! We will be happy to calculate the uitable guide for your application. For different ditance between the fixed point and driver in your application pleae contact u. The calculation for the cable carrier length and the length of carrier in bend can be found in the repective cable carrier chapter. 15

16 Support kabelchlepp.de/ Standard Channel Overview S/SX1250 Vario-Line RS Sheet teel guide Simple verion with cutomized fixing option. Zinc plated heet teel or tainle teel. Standard length. Configure your cable carrier: onlineengineer.de Zinc plated heet teel / tainle teel Standard length 2000 / 3000 mm Special length on requet Technical upport: technik@kabelchlepp.de Feature Univeral intallation the ide wall do not require aligning a there are no ingle ide wall Large upport width through turdy U-deign Optionally available a a corroion reitant, ea water reitant verion Eay fixing option: tandard angle bracket for crewing welded on directly on ite different fixing variant Individual olution We can alo manufacture cutomized heet teel guide for your application, taking into account virtually any requet regarding cutomized hape and fixing option. 16 Information on dimenion can be found from p. 18

17 Standard Channel Verion One-ided arrangement For one-ided arrangement of the cable carrier, the cable carrier lide behind the fixed point on a continuou lide upport with run-on bevel. Support Cloed deign One part cloed at the bottom and one part lide upport with run-on bevel. Open deign One part cloed at the bottom and divided lide upport with run-on bevel. Dirt and liquid can drop through without retriction. Key for abbreviation on page 62 Oppoite arrangement For oppoite arrangement, a lide upport i alo attached for bridging between the fixed point connection. Cloed deign One part cloed at the bottom and one part lide upport with run-on bevel. embly intruction on kabelchlepp.de/aembly Open deign One part cloed at the bottom and divided lide upport with run-on bevel. Dirt and liquid can drop through without retriction. pecial lide upport can be adhered to reduce liding reitance and abraion between cable carrier and upport. We recommend the ue of pecial lide upport for velocitie > 0.5 m/ and for frequent move cycle. 17

18 Support Standard Channel Dimenion Technical Data Dimenion K K kabelchlepp.de/ T k T C D Configure your cable carrier: onlineengineer.de From 200 mm, the guide flank are additionally tabilized with alignment flange or with connecting flange. The dimenion y refer only to open guide verion. h 1 Y Technical upport: technik@kabelchlepp.de UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type h 1 K C D T Y U (KR < 100) b 125 (KR 100) k + 4 k (F) 13.5 (FU) Glide hoe (KR < 100) b 125 (KR 100) k + 7 K (F) b (FU) U (KR < 200) b 200 (KR 200) k + 5 k (F) 6.5 b (FU) Glide hoe (KR < 200) b 200 (KR 200) k + 9 K (F) 6.5 b (FU) U (KR < 200) b 200 (KR 200) k + 5 k (F) 8.5 b (FU) Glide hoe (KR < 200) b 200 (KR 200) k + 10 K (F) 8.5 b (FU) The deignation for dimenion refer to the verion of the cable carrier connection. 18 * Dimenion T for leg length upport bracket (guiding open type for k 90 mm). ** Dimenion Y for guiding open for k 90 mm). Information on the fixing option for the tandard can be found on page 24

19 Standard Channel Dimenion Technical Data Dimenion Support EayTrax erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. For type ET0180 and ET0320 we recommend aluminum guide, ee p. 34. Type h 1 ET K 70 (KR < 100) (KR 100) k + 4 k (KR < 100) Glide hoe (KR 100) K + 7 K The deignation for dimenion refer to the verion of the cable carrier connection. C D T Y 34.0 (F) (FU) 37.0 (F) b (FU) K erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. When uing aluminum hole tay, lide dic have to be placed on the ide tab between cable carrier and wall for pacing. Type h 1 K0650 K C D T Y 117 (KR < 200) (KR 200) k + 5 k (FU) (KR < 200) Slide dic (KR 200) k + 13 k (FU) K (KR < 200) (KR 200) k + 5 k (FU) Slide dic 150 (KR < 200) (KR 200) k + 19 k (FU) The deignation for dimenion refer to the verion of the cable carrier connection. MSTER erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type h 1 H33 Glide hoe (KR < 200) 200 (KR 200) K C D T Y k + 5 k H (KR < 200) Glide hoe (KR 200) k + 5 k The deignation for dimenion refer to the verion of the cable carrier connection. Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly 19

20 Support kabelchlepp.de/ Configure your cable carrier: onlineengineer.de Technical upport: Standard Channel Dimenion Technical Data Dimenion M erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. For type M0320 we recommend aluminum guide, ee p. 34. Type h 1 M0475 Glide hoe 41.5 M0650 Glide hoe (KR < 100) 125 (KR 100) 117 (KR < 200) 200 (KR 200) K C D T Y k + 4 k (FI) k + 5 k M (KR < 200) Glide hoe (KR 200) k + 5 k OFFROD 150 (KR < 200) 86 glide hoe 300 (KR 200) k + 5 k M (KR < 300) Glide hoe (KR 300) k + 6 k OFFROD 200 (KR < 300) 103 glide hoe 400 (KR 300) k + 6 k (FI) (FU) (FI) (FU) (FI) (FU) (FI) b (FU) (FI) b (FU) M (KR < 320) (KR 320) k + 6 k (FU) Glide hoe 250 (KR < 320) (KR 320) k + 6 k (FU) The deignation for dimenion refer to the verion of the cable carrier connection. XL XLT erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type h 1 K C D T Y XL (KR < 350) (KR 350) k + 6 k (FI) Glide hoe 300 (KR < 350) (KR 350) k + 6 k (FI) The deignation for dimenion refer to the verion of the cable carrier connection. 20

21 Standard Channel Dimenion Technical Data Dimenion Support QUNTUM erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type h 1 Q040 Q60 40 Glide hoe 66 Q080 Glide hoe 88 Q100 Glide hoe (KR < 110) 125 (KR 110) 117 (KR < 190) 200 (KR 190) 150 (KR < 200) 300 (KR 200) 250 (KR < 300) 400 (KR 300) K C D T Y k + 4 k (FU) k + 9 k (FU) k + 13 k (FU) k + 13 k (FU) The deignation for dimenion refer to the verion of the cable carrier connection. TK erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type h 1 TK38 TK (KR < 95) 125 (KR 95) 117 (KR < 200) 200 (KR 200) K C D T Y k + 4 k (FU) k + 5 k (FU) TK (KR < 200) 200 (KR 200) k + 5 k (FU) The deignation for dimenion refer to the verion of the cable carrier connection. Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly Some cable carrier are offered with optional glide hoe. Our engineer will be happy to help with your project planning pleae contact u. Information on the fixing option for the tandard can be found on page 24 21

22 Support kabelchlepp.de/ Configure your cable carrier: onlineengineer.de Standard Channel Dimenion Technical Data Dimenion S/SX erie S/SX tube The width K i taken into account for calculating the inner width of guide and the overall width K. Type h 1 S/SX 0650 K C D T Y Glide hoe K + 10 K S/SX 0950 Glide hoe 73 Technical upport: technik@kabelchlepp.de 300 (KR < 350) 400 (KR 350) K + 14 K S/SX 1250 Glide hoe (KR < 350) 400 (KR 350) K + 12 K , OFFROD 300 (KR < 350) 104 glide hoe 400 (KR 350) K + 12 K , S/SX 1800 Glide hoe (KR < 350) 500 (KR 350) K + 17 K The deignation for dimenion refer to the verion of the cable carrier connection. Some cable carrier are offered with optional glide hoe. Our engineer will be happy to help with your project planning pleae contact u. 22 Information on the fixing option for the tandard can be found on page 24

23 embly intruction on kabelchlepp.de/aembly Key for abbreviation on page 62 Support 23

24 Support kabelchlepp.de/ Standard Channel Fixing Element Standard fixing with angle bracket (tandard) The angle bracket are mounted at the join, enuring precie connection of the joint area in addition to fixing the to the ubtructure. Optimum alignment of the join Minimum number of crew connection Reduced intallation time Reliable fixing, even under rough condition 13 2 Configure your cable carrier: onlineengineer.de b1 + X1 b2 b Technical upport: technik@kabelchlepp.de Calculating C-profile length C-profile length L P L P = C-profile length L P rounded to 50 mm Suitable perforated C-profile can be found from page 57 The figure how an open verion X1 b The heet metal thickne correpond to the repective wall thickne of the. a tandard, the angle bracket included with the delivery are intalled on all join a well a at both end of a. If you require more angle bracket beyond thi, pleae tate thi when ordering. 24 Fixing kit (optional) The delivery cope of the tandard doe not include the optional joining clamp fixing kit. Fixing kit 1 C-rail (length depend on ) 2 Hexagon ocket crew 3 Slide nut The length of the C-rail depend on the width and i upplied in tandard length. Pleae contact u if you require cutom length.

25 Standard Channel Fixing Element Fixing with alignment flange and floor fixing plate The fixing tab are mounted at the join, enuring precie connection of the joint area in addition to fixing the to the ubtructure. Optimum alignment of the join Reduced intallation time Minimum number of crew connection Puh-to-connect ytem Support C-profile length L P L P = C-profile length L P rounded to 50 mm Fixing with floor fixing bracket The floor fixing bracket are mounted at the join, enuring precie connection of the joint area in addition to fixing the to the ubtructure. Eay alignment of the join Minimized number of crew Reduced intallation time connection C-profile length L P L P = + 66 C-profile length L P rounded to 50 mm Key for abbreviation on page 62 Fixing with lateral connecting flange The unupported connecting flange are mounted at the join, enuring precie connection of the joint area in addition to fixing the to the ubtructure. Unupported join without upport (elf upporting) through flange connection C-profile length L P L P = + 86 Reliable, ecure connection even with extreme vibration or in unupported arrangement C-profile length L P rounded to 50 mm embly intruction on kabelchlepp.de/aembly Order Standard To order the tandard, pleae provide the following information: Number of guide Total length of Slide upport height h 1 Material Slide upport length L K ' Outer height of guide Verion of guide Part length Floor fixing Join connection inner width of guide 25

26 Support kabelchlepp.de/ Steel Guide Sytem Overview S/SX1250 Vario-Line RS Guide in the modular ytem Modular ytem with optimized deign for long travel length. vailable in zinc plated heet teel or tainle teel. Eay intallation. Configure your cable carrier: onlineengineer.de Zinc plated heet teel / tainle teel Standard length 1000 / 2000 mm Special length on requet Technical upport: technik@kabelchlepp.de Feature Epecially uitable for crane and application with long travel length Simple deign for hort intallation time No accumulation of dirt through open contruction Fat and eay intallation thank to pre-aembled ideband and bracket Complete ytem for crew-fitting ll component without weld 26

27 Steel Guide Sytem Verion One-ided arrangement For one-ided arrangement of the cable carrier, the cable carrier lide behind the fixed point on a continuou lide upport with run-off bevel. Support Cloed deign Channel profile with and without lide upport incl. run-on bevel. Dirt and liquid can drop through without retriction. Oppoite arrangement For oppoite arrangement, a lide upport i alo attached for bridging between the fixed point connection. Key for abbreviation on page 62 Cloed deign Channel profile with and without lide upport incl. run-on bevel. Dirt and liquid can drop through without retriction. embly intruction on kabelchlepp.de/aembly 27

28 Support Steel Guide Sytem Dimenion Technial Data Dimenion kabelchlepp.de/ T K k Configure your cable carrier: onlineengineer.de C h 1 D C Technical upport: technik@kabelchlepp.de Dimenion Y 28 UNIFLEX dvanced The cable carrier width K i taken into account for calculating the inner width of guide and the overall width K. Type h 1 U 1555 K The dimenion refer only to the connection hole. Glide hoe K + 9 K U 1665 Glide hoe (KR < 200) 176 (KR 200) K + 10 K C D 47 (F) (FU) T Y (F) (FU)

29 Steel Guide Sytem Dimenion Technial Data Dimenion M erie The cable carrier width K i taken into account for calculating the inner width of guide and the overall width K. Type S/SX erie h 1 K C D M0650 Glide hoe (KR < 200) Offroad- 176 (KR 200) K + 5 K Gleitchuhe (FU) M0950 Glide hoe (KR < 200) Offroad 209 (KR 200) K Glide hoe K (FU) M1250 Glide hoe (KR < 300) Offroad 258 (KR 300) K Glide hoe K (FU) T Y M1300 Glide hoe K + 6 K (FU) TKHD erie The cable carrier width K i taken into account for calculating the inner width of guide and the overall width K. Typenreihe h 1 K C D T Y TKHD90 page <?> Glide hoe K + 6 K (FI) The cable carrier width K i taken into account for calculating the inner width of guide and the overall width K. When uing aluminum hole tay, lide dic have to be placed on the ide tab between cable carrier and wall for pacing. Type h 1 K C D T Y S/SX0650 Glide hoe K + 10 K (FI) S/SX1250 Offroad Glide hoe S/SX1252 Offroad Glide hoe (KR < 350) 258 (KR 350) K + 12 K (FI) (KR < 350) 258 (KR 350) K + 12 K (FI) Support Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly 29

30 Support kabelchlepp.de/ Steel Guide Sytem Fixing Element Fixing with bracket The bracket are mounted at the join, enuring precie connection of the join in addition to fixing the to the ubtructure. Optimum alignment of the join Minimum number of crew connection Reduced intallation time Reliable fixing under rough condition No weld High tability Configure your cable carrier: onlineengineer.de D D Technical upport: technik@kabelchlepp.de K = b b2 = b b1 Calculating C-profile length C-profile length L P L P = K + 50 mm C-profile length L P rounded to 50 mm Suitable perforated C-profile can be found from page 57 The heet metal thickne correpond to the repective wall thickne of the. a tandard, the bracket included with the delivery are intalled on all join a well a at both end of a. If you require more bracket beyond thi, pleae tate thi when ordering. Fixing kit (optional) The delivery cope of the Steel Guide Sytem doe not include the optional joining clamp fixing kit. efetigunget 1 C-rail (length depend on ) 2 T-head bolt M10/M12 3 Hex nut 4 Waher Order To order the Steel Guide Sytem, pleae provide the following information: 30 Number of guide Total length of Support length L K ' Ouer height of guide Inner width of guide Material Support height h 1 Delivery (unmounted/mounted) Fixing with or without C-profile

31 Channel Encloure Overview Cover for guide Support Key for abbreviation on page 62 Protection againt external influence: Maintenance-friendly encloure Eay inpection of the cable carrier. Openable at any poition. Protection of the cable carrier ytem againt external influence (coare dirt, falling part, now, ice). Diaembly without crew. To open without tool. Secured againt accidental cloing in opening poition. Can be ued with any TSUKI KELSCHLEPP ytem. Modular deign. embly intruction on kabelchlepp.de/aembly Our engineer will be happy to help with your project planning pleae contact u. 31

32 Support kabelchlepp.de/ luminum Channel Overview S/SX1250 Vario-Line RS luminum guide Verion made from aluminum profile. Low intrinic weight. Standard length. Configure your cable carrier: onlineengineer.de Channel ide wall l alloy Standard length for ide wall 2000 mm Standard length for clamping profile 130 mm Technical upport: technik@kabelchlepp.de Feature No crew connection on join, alignment through double clamping connection with platic clamping profile vailable with continuou bottom panel on requet Eay handling Low intrinic weight One part ide wall Channel ide wall profile with upport, with tart-up bevel on both ide 32 Information on dimenion can be found from p. 34

33 luminum Channel Verion One-ided arrangement For One-ided arrangement of the cable carrier, the cable carrier lide behind the fixed point on a continuou lide upport with run-off bevel. Support Open deign Channel profile with and without upport incl. run-on bevel. Dirt and water can drop through without retriction. Oppoite arrangement For oppoite arrangement, a lide upport i alo attached for bridging between the fixed point connection. Open deign Channel profile with and without upport incl. run-on bevel. Dirt and water can drop through without retriction. embly intruction on kabelchlepp.de/aembly Key for abbreviation on page 62 33

34 Support luminum Channel Dimenion Technical Data Dimenion kabelchlepp.de/ Deign without lide upport D Deign with lide upport 1 k h 1 b 2 K h 2 Deign without lide upport Deign with lide upport Configure your cable carrier: onlineengineer.de D 1 k h 1 b 2 K h 2 Technical upport: technik@kabelchlepp.de MONO erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type Deign h 1 h 2 b 2 K / k + 3 k + 16 k / k + 3 k + 16 k k + 3 k + 16 k D 34 QuickTrax erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type Deign h 1 h 2 b 2 K 1 2 QT k + 3 k + 29 k D

35 luminum Channel Dimenion Technical Data Dimenion Support UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type Deign h 1 h 2 b 2 K 1 2 U k + 3 k + 29 k D EayTrax erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. M erie Type Deign h 1 The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. TK erie h 2 b 2 K 1 2 ET k + 3 k + 16 k ET k + 3 k + 29 k Type Deign h 1 h 2 b 2 K 1 2 M k + 3 k + 29 k D The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. Type Deign h 1 h 2 b 2 K 1 2 TK k + 3 k + 29 k D D Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly Information on the fixing option for the aluminum can be found on page 36 35

36 Support kabelchlepp.de/ luminum Channel Fixing Element Screw connection from outide Fixing hole are drilled for thi purpoe. marking groove facilitate alignment and drilling. Configure your cable carrier: onlineengineer.de Calculating C-profile length C-profile length L P D Suitable perforated C-profile can be found from page 57 L P = K + 90 mm Technical upport: technik@kabelchlepp.de C-profile length L P rounded to 50 mm Order To order the Steel Guide Sytem, pleae provide the following information: Number of guide Ouer height of guide Deign 36 Total length of Support length L K ' Inner width of guide Support height h 1

37 embly intruction on kabelchlepp.de/aembly Key for abbreviation on page 62 Support 37

38 Support kabelchlepp.de/ lu Guide Sytem Overview S/SX1250 Vario-Line RS luminium guide in the modular ytem Modular ytem with many mounting option. Standard length and et. Lightweight deign for high peed. Configure your cable carrier: onlineengineer.de Channel ide wall l alloy Standard length 2000 mm Special length on requet Technical upport: technik@kabelchlepp.de Feature Lift-top device for the cable carrier Fatener to attach pipe and hoe to the outide of the The lu Guide Sytem for long travel application and high load enure ecure guidance and mooth running of the energy chain in a gliding application. The tandardized profile of 2000 mm in length can be individually adjuted to the width of the chain. They can be quickly and eaily be intalled with the help of a mounting kit. Such mounting kit are alo available for attaching the fixed-point of the energy chain. Guide rail enure reduced wear and increae ervice life. Damping profile additionally reduce noie emiion and guarantee an even quieter running of the chain. Connecting element for the parallel arrangement of everal TSUKI KELSCHLEPP alo offer the lu Guide together with the appropriate energy chain a well a with the ready-to-intall TOTLTRX Sytem including cable. 38

39 lu Guide Sytem Verion One-ided arrangement For One-ided arrangement of the cable carrier, the cable carrier lide behind the fixed point on a lide upport with run-on bevel. Support Open deign Channel profile with and without upport incl. run-on bevel. Dirt and water can drop through without retriction. Oppoite arrangement For oppoite arrangement, a lide upport i alo attached for bridging between the fixed point connection. Open deign Channel profile with and without upport incl. run-on bevel. Dirt and water can drop through without retriction. Key for abbreviation on page 62 embly intruction on kabelchlepp.de/aembly 39

40 Support lu Guide Sytem Dimenion Technical Data Dimenion kabelchlepp.de/ 1 T + 3 K Lift lock with guiding heet 2 Stable gliding upport made of tainle teel 3 Protection of the wall with guide rail 4 Damping band Configure your cable carrier: onlineengineer.de 4 h 1 K K + 60 K h 1 K erie Technical upport: technik@kabelchlepp.de Type h 1 M erie b 2 b 3 K T K K + 5 K + 77 K 76 K Slide dic K + 13 K + 85 K 68 K Type h 1 b 2 b 3 K T M0650 Glide hoe K + 5 K + 77 K 76 K M0950 Glide hoe K + 5 K + 77 K 76 K OFFROD Glide hoe K + 5 K + 77 K 76 K The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. QUNTUM erie 40 Typenreihe h 1 b 2 b 3 K T Q080 Glide hoe K + 9 K + 81 K 72 K The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K.

41 lu Guide Sytem Fixing Element Fatening: tandard The internal or external mounting kit are mounted at the joint, enuring precie connection of the joint in addition to fatening the to the ubtructure. Fatening: flying joint The internal and external mounting kit are mounted with a pacing of mm from the joint, enuring fatening of the to the ubtructure. Support 1 K + 90 K + 60 b2 K b3 2 Calculating C-profile length C-profile length L P L P = K + 90 C-profile length L P rounded to 50 mm min. 30 max. 500 Suitable perforated C-profile can be found from page 57 min. 30 max. 500 min. 30 max Key for abbreviation on page 62 External mounting kit 1 The mounting bracket are mounted at the outide of the. The additional joint connector enure precie connection of the joint. Multi-fatening kit for chain type K0650, M0650, M0950 and Q080 The multi-fatening kit for fixed point enure optimum fatening of the cable carrier in the. Internal mounting kit 2 2 x The mounting bracket are mounted 2 x at the inide of the. The additional joint connector enure precie connection of the joint. a tandard, the mounting kit included with the delivery are intalled on all join a well a at both end of a. If you require more angle bracket beyond thi, pleae tate thi when ordering. embly intruction on kabelchlepp.de/aembly Order To order the Steel Guide Sytem, pleae provide the following information: Number of guide Total length of Support length L K ' Type of fatening (internal/external) Delivery (unmounted/mounted) Support height h 1 Fixing with C-profile Lift-top device for cable carrier Inner width of guide 41

42 Support kabelchlepp.de/ Eay Guide Sytem Overview S/SX1250 Vario-Line RS Guide for multifunctional ue Flexible ue in many area of application. Made of zinc plated heet teel or tainle teel. Eay and fat horizontal or vertical arrangement. On it ide laying intallation poible. Configure your cable carrier: onlineengineer.de Zinc plated heet teel or tainle teel Standard length 2000 mm Special length on requet Technical upport: Feature Space-aving deign Intallation poible horizontal or laying on it ide Eay and fat aembly by only one fitter Save additional cable through intallation of permanent cable directly on the holder (ecurely behind the ) Sytem remain horizontally adjutable after intallation Mounting hole for the cable carrier and cable duct every 850 mm racket are intalled with crew or weld tud No complex teel tructure neceary Suitable for all I-beam and box beam The ame mounting bracket for different trough ize/chain type Can be intalled flying With encloure if required Guiding for upended chain llow operation of the cable carrier laying on it ide Mechanical protection Protection againt lateral acceleration Protection againt the cable carrier "banging" during acceleration and deceleration 42 Our engineer will be happy to help with your project planning pleae contact u. Information on dimenion can be found from p. 48

43 Eay Guide Sytem Verion Single-ided arrangement with central feed For ingle-ided arrangement of the cable carrier with central feed, the cable carrier lide behind the fixed point on a continuou lide plate. Support Encloed verion tanding without encloure (Variant ) One-part in verion with open top and one-part lide plate. page 48 Encloed verion tanding with encloure (Variant ) One-part in verion with cloed top (encloure) and one-part lide plate. For central feed, permanent cable can be placed directly on the holder (ecurely behind the ) page 50 Key for abbreviation on page 62 Single-ided arrangement with end feed For ingle-ided arrangement of the cable carrier with end feed, the cable carrier lide behind the fixed point on itelf. Encloed verion tanding without encloure (Variant ) One-part in verion with open top and one-part lide plate. embly intruction on kabelchlepp.de/aembly Encloed verion tanding with encloure (Variant ) One-part in verion with cloed top (encloure) and one-part lide plate. page 48 etellchlüel auf Seite 55 page 50 43

44 Support kabelchlepp.de/ Eay Guide Sytem Verion Oppoite arrangement For oppoite arrangement, a lide upport i alo attached for bridging between the fixed point connection. Encloed verion tanding without encloure (Variant ) One-part in verion with open top and one-part lide plate. Configure your cable carrier: onlineengineer.de Encloed verion tanding with encloure (Variant ) One-part in verion with cloed top (encloure) and one-part lide plate. page 48 Technical upport: technik@kabelchlepp.de Encloed verion laying on it ide with encloure (Variant C) One-part laying on it ide in encloed verion (encloure) incl. driver ledge. page 50 page 52 44

45 embly intruction on kabelchlepp.de/aembly Key for abbreviation on page 62 Support 45

46 Support Eay Guide Sytem Intallation equence Intallation equence (one aembler) kabelchlepp.de/ 1 2 Drilling the mounting hole or mounting the weld-on bolt embling/adjuting the bracket Configure your cable carrier: onlineengineer.de 3 4 Laying the permanently laid cable Hanging and orienting the guidance trough and aembly of the holder clamp Technical upport: technik@kabelchlepp.de 5 6 Hanging and orienting the cover and aembly of the holder clamp Intallation of the cable carrier Mounting the joint connector Intalled ytem

47 Eay Guide Sytem Intallation equence embly intruction on kabelchlepp.de/aembly Support Key for abbreviation on page 62 47

48 Support Eay Guide Sytem Dimenion Technical Data Dimenion tanding without encloure (Variant ) K kabelchlepp.de/ k Connection dimenion for ingle-part end connector platic C 1 Configure your cable carrier: onlineengineer.de h G Total height F E Y 6.5 C 1 Slide upport height C Technical upport: technik@kabelchlepp.de QuickTrax erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR h 1 Total height K C C 1 h 1 = h G E F G QT0320 with holder QT0320 with holder Y 48 UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR h 1 Total height K C C 1 E F G U1320 with holder U1320 with holder Y

49 Eay Guide Sytem Dimenion Technical Data Dimenion tanding without encloure (Variant ) Support K k Connection dimenion for ingle-part end connector platic Total height F C h 1 E G Y Key for abbreviation on page 62 UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR h 1 Total height K C E F G Y U1455 with holder U1455 with holder U1555 with holder U1555 with holder embly intruction on kabelchlepp.de/aembly Order key on page 55 Information on the fixing option for the Eay Guide Sytem can be found on page 54 49

50 Support kabelchlepp.de/ Eay Guide Sytem Dimenion Technical Data Dimenion tanding with encloure (Variant ) K k Connection dimenion for ingle-part end connector platic C 1 Configure your cable carrier: onlineengineer.de I 35 h G Total height F E Y 6.5 C 1 C Slide upport height Technical upport: technik@kabelchlepp.de QuickTrax erie h 1 = h G The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR h 1 Total height K C C 1 E F G I QT0320 with holder QT0320 with holder Y 50 UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR h 1 Total height K C C 1 E F G I U1320 with holder U1320 with holder Y

51 Eay Guide Sytem Dimenion Technical Data Dimenion tanding with encloure (Variant ) Support K k Connection dimenion for ingle-part end connector platic I 35 h G Total height F E Y 6.5 C Key for abbreviation on page 62 UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR h 1 Total height K C E F G I Y U1455 with holder U1455 with holder U1555 with holder U1555 with holder embly intruction on kabelchlepp.de/aembly Order key on page 55 Information on the fixing option for the Eay Guide Sytem can be found on page 54 51

52 Support Eay Guide Sytem Dimenion Technical Data Dimenion laying on it ide (Variant C) Total height kabelchlepp.de/ K b1 G C 1 Configure your cable carrier: onlineengineer.de 21.5 I h G Connection dimenion for ingle-part end connector platic 6.5 C 1 C Technical upport: technik@kabelchlepp.de QuickTrax erie UNIFLEX dvanced erie The cable carrier width k i taken into account for calculating the inner width of guide and the overall width K. i KR Total height K QT0320 U1320 with holder ,5 QT0320 U1320 with holder , C C 1 G I Mounting option C1 C2 C3 C4 52 Information on the fixing option for the Eay Guide Sytem can be found on page 54 vertical aplication with both holder poible

53 Eay Guide Sytem Dimenion Technical Data Dimenion laying on it ide (Variant C) Driver ledge Support For the verion of the Eay Guide Sytem laying on it ide, the correct carrier ledge ha to be ued for each cable carrier width. Driver ledge DS for i Driver ledge DS for i Key for abbreviation on page Driver ledge DS for i , embly intruction on kabelchlepp.de/aembly Order key on page Information on the fixing option for the Eay Guide Sytem can be found on page 54 53

54 Support Eay Guide Sytem Fixing Element For variant C (laying on it ide), the holder have to be mounted on the join. For variant and, the holder can be intalled in any poition. kabelchlepp.de/ Mounting with holder Technical upport: technik@kabelchlepp.de Configure your cable carrier: onlineengineer.de Mounting with holder Mounting kit Set for fixing the holder on the Intallation kit Holder 5 Screw M4 x 12 2 Holder clamp 6 Screw 3 Join connector 7 Waher 4 Nut 8 Waher 8 8

55 Eay Guide Sytem Order Key Order Channel Support Channel type TKEG Variant C Support 00 (without) 01 (with) Quantity Holder TKEG Channel type Variant Support Quantity Caution: Not all combination are poible. Pleae note the information on the individual variant. Channel type Variant Quantity Key for abbreviation on page 62 TKEG H155 H202 TKEG Channel type Driver ledge Channel type. H202 Variant Variant. 20 Quantity Quantity embly intruction on kabelchlepp.de/aembly TKEG DS DS DS TKEG Channel type. DS Variant. 1 Quantity Order key on page 55 55

56 60 Support kabelchlepp.de/ Configure your cable carrier: onlineengineer.de Vertical Channel Overview Guide for vertical hanging application Ready-to-intall ytem made of aluminum. Standardized module. Eay intallation. For elevator, torage and retrieval ytem and many other application. luminum ytem for UNIFLEX dvanced The ready-to-intall ytem for vertical hanging application from TSUKI KELSCHLEPP i ideal for ue in fat moving torage and retrieval ytem with high lateral acceleration. Other typical field of application are lifter, elevator, contruction elevator, crane elevator or lift. a ready-to-connect complete ytem including driver, cable and train relief, it i very eay to intall. Standard part reult in hort delivery time and a cot efficient olution. Thi allow energy and data to be tranferred within one ytem reliably and without interruption. Feature Technical upport: technik@kabelchlepp.de Standardized for UNIFLEX dvanced 1555 vailable from 75 mm inner width and 125 mm bending radiu Driver Other erie and type on requet Suitable for extremely long travel length Fixed point offet poible Fixed point connection alternatively left or right Cable outlet on the driver alternatively toward the front or rear Standard length of the aluminum profile. Cutom length alo poible on requet Mounting ditance of the bracket flexibly adaptable Optional C-rail for aembly M6 Fixed point 35 ttachment part in galvanized teel or tainle teel Standard connection for driver arm 56 Our engineer will be happy to help with project planning pleae contact u Channel ide wall

57 embly profile for guide Overview embly profile for guide with loping ide Length in 50 mm grid poible Support C-profile, perforated, 34 x 15 mm 15 1, x 30 16,3 L P 34 (lot width mm) Material rticle no. Steel 3938 ttach profile with cheee-head crew M8 DIN 6912 embly intruction on kabelchlepp.de/aembly Key for abbreviation on page 62 57

58 Support kabelchlepp.de/ Configure your cable carrier: onlineengineer.de Technical upport: 62 Support Tray & Guide Channel General abbreviation General abbreviation a 1 = Hole ditance ide edge l 1 = Connection length a 2 / a 3 = Hole ditance outer edge l 2-5 = Connection dimenion a c = Nominal width inner chamber l = Length of end connector a max = Max. travel acceleration L = Length of upport tray a T = Ditance lateral tab inide L = Length of carrier in bend to center of firt divider L D = Length of permiible ag a x = Divider center to center ditance L f = Unupported length = Inner width of upport tray/guide L k = Cable carrier length without connection b 2 = Hole ditance cable gland outide L K = Channel length b 3 = Hole ditance cable gland inide L K ' = Support length b 4 = Support width of the upport tray (=^ L S /2) for One-ided arrangement b = Ditance between connection borehole (=^ X 2 l 1 ) for oppoite arrangement = Outer width of upport tray L P = Length of bae plate E = Contanct width of roller L Z1 = ddition for loop overhang EF = Overall width of cable carrier incl. attachment L Z2 = ddition for connection (=^ l mm) G = Total width of upport L S = Travel length i = Inner width L V = Fixed point offet k = Outer width n RKR = Number of RKR link K = Outer width of guide n T = Number of divider P = Width of bae plate n Z = Number of comb teeth for train relief R = Width of roller q k = Intrinic cable carrier weight St = Stay width q z = dditional load c = Ditance between hole tay bore RKR = Revere bending radiu d = Cable diameter / 1 = Sheet metal thickne D = ore diameter S H = Thickne of height eparation D R = Diameter of upport roller S T = Thickne of divider d R = Pipe diameter t = Pitch D S = Diameter of wheel flange T = Slide upport width of guide G = ore hole poition U = Width of U profile H = Connection height U = Loop overhang H = xle height of upport roller VD = Poition of continuou height eparation in divider h = Outer height of upport tray VR = Poition of partial height eparation in divider h G = Chain link height v h G' = Chain link height incl. glide hoe max = Max. travel peed VS = Fully-tayed h i = Inner height W H i = Inner height of frame tay aembly f = ae width of divider X = Connection ditance for oppoite arrangement = Outer height of guide z = Pretenion h 1 = Channel profile height upport height h 2 = Channel profile height run-off height HS = Half-tayed H SR = Height of the upport roller H z = Intallation height I = Height opening KR = ending radiu