Classic Line. Direct acting solenoids Monostable direct acting solenoids Accessories

Transcription

1 Indutrial Magnetic Sytem Claic Line Direct acting olenoid Monotable direct acting olenoid Acceorie

2 Claic Line Kendrion N.V. i one of the leading manufacturer of olenoid and electromagnetic component worldwide. Divided into the Indutrial and Automotive diviion Kendrion guarantee a olution-oriented partnerhip with our cutomer. The company excel in innovative capability and maximum productivity. Over the year Kendrion ha integrated the brand Binder, Magnet AG, Neue Hahn Magnet, Thoma Magnettechnik, Linnig Antriebtechnik, Tri Tech LLC, Magneta and FAS Control and Kuhnke. Our buine unit Indutrial Magnetic Sytem belong to the diviion Indutrial and develop, manufacture and ditribute linear-, holding-, locking-, preading-, control-, rotary- and vibrating olenoid a well a olenoid valve for indutrial application worldwide. The trength of Kendrion lie in the area of tandard application and in the area of developing cutomer-pecific olution. With our technological know-how we enure that your application will run moothly. All product are teted and developed according to DIN VDE 0580/ Kendrion Magnettechnik GmbH i a company certified according to ISO 9001:2008. The main location are in Donauechingen (D) and Engelwie (D). Further location are in Hauen am Albi (CH), Linz (A), Bradford (UK), Suzhou (CN), Mihawaka (USA) and Turin (I). With our global ditribution network we are available for our cutomer at any time and will be pleaed to advie you. Our product are ued in almot all indutrial area, for example in the following indutrie: Machine building Safety engineering Tranportation indutry Medical engineering Power engineering Environmental technology Elevator indutry Automation Your indutry i not lited? We are ure to have an optimum olution. Wherever innovation and new approache are required our taff will be happy to ait you. Contact u. We re looking forward to aiting you! Sale Hotline +49 (0) Pleae find detailed performance data in our product catalogue, with the help of our expert or by our product finder on: 2

3 Product Line Decription Claic Line Linear olenoid of the Kendrion Claic Line are univeral and cot-effective actuating olenoid ideally uited for ue in preciion engineering and indutrial application. Thee olenoid are ued in the tranportation indutry, automation engineering and material handling. Particular advantage are the individual mounting option, the maintenance-free armature bearing and the compact deign. The mode of operation of the olenoid i baed on the force exerted on ferromagnetic bodie in the magnetic filed. Electromagnet tranform electric energy into mechanical kinetic energy. Baically, the troke movement take place from the troke tarting poition to the troke top poition (active direction of movement), while the armature reet i accomplihed by external force, e.g. by pring, weight or magnetic force (paive direction of movement). The olenoid can be intalled in any poition, but the force tranfer hould be in axial direction only. The power indicated i reached at 90% of the rated voltage and in warmed-up condition. The value for the duty cycle are reference value and apply for rated voltage, warmed-up condition and load with 70% of the magnetic force of the device. RoHS: Retriction of Hazardou Subtance. All product are manufactured and teted according DIN VDE 0580/ and comply with RoHS. Deign ubject to change. The olenoid lited here include both tandardized product and pecial model. Pleae contact u about minimum order quantitie and delivery time. Different voltage are poible. 3

4 Claic Line LCL012014A00 - LCL024031A00 Direct acting olenoid of the type LCL012014A00 to LCL024031A00 are open frame olenoid with armature and punched C-frame. For thi armature guide a bra leeve i ued. Part at rik of corroion are electrogalvanied acc. DIN The armature i chemically nickel-plated acc. ISO A certain purchae quantity provided and for a mall urcharge thi erie can be upplied with a pecially coated armature in order to increae the life expectancy. The high-quality pecial coating with a highly wear-reitant liding urface and particularly low friction coefficient allow for up to 5 mio. witching operation. Model Lead wire Standard rated voltage = 24 V DC Standard duty cycle = 100% Intallation Note Lateral mounting of the olenoid via thread Acceorie Return pring poible with ome type Fork head Cro Section Armature poition hown in currentle condition Dimenion in mm Deignation a b c d e f g h i k1 k2 k3 m1 m2 m2 I n o LCL012014A ,5 6 8 M2 M3 M LCL015018A M2 M3 M ,2 130 LCL018022A , ,5 M3 M3 M3 5, LCL018024A , ,5 9 8,5 M3 M3 M3 8, ,5 130 LCL024031A M3 M3 M4 7, ,

5 Technical Data Deignation LCL012014A00 LCL015018A00 LCL018022A00 Duty cycle [%] Stroke Rated power [W] 4 7, ,8 7,5 10,5 34,5 6,7 13, Repone time [m] Releae time [m] Armature weight [kg] 0,006 0,005 0,01 Solenoid weight [kg] 0,02 0,04 0,06 Protection cla [IP] IP 00 IP 00 IP 00 Inulation cla B B B Deignation LCL024024A00 LCL024031A00 Duty cycle [%] Stroke 6 6 Rated power [W] 7, ,5 87 8, ,5 89 Repone time [m] Releae time [m] Armature weight [kg] 0,014 0,024 Solenoid weight [kg] 0,08 0,15 Protection cla [IP] IP 00 IP 00 Inulation cla B B Stroke Force Curve LCL012014A00 (GCM 3015) LCL15018A00 (GCM 2518) Duty cycle: a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation Duty cycle: a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation 5

6 Claic Line Stroke Force Curve LCL018022A00 (GCM 3220) LCL018024A00 (GCM 4025) Duty cycle: a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation Duty cycle: a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation LCL024031A00 (GCM 4030) Duty cycle: a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation 6

7 LCL030035A00 - LCL070080A00 Direct acting olenoid of the LCL A00 to LCL A00 erie meet high tandard in term of performance and life expectancy. Compact dimenion and low power conumption, fat witching time and mooth operation characterie thi erie. The houing i made of preciion teel tube. The armature i guided in highly wear-reitant maintenance-free preciion bearing on both ide, reulting in conitent olenoid performance throughout the long ervice life. The coil i encapulated with platic a tandard. Part at rik of corroion are electrogalvanized acc. EN The armature i galvanically coated acc. EN Model Device - inulation cla IP40 Lead wire inulation cla IP00 Connection by connector plug inulation cla IP65 Standard rated voltage = 24 V DC / 205 V DC Standard duty cycle = 100% ED Intallation Note Lateral or face mounting of the olenoid via thread Acceorie plug-in connector acc. DIN EN (DIN43650) return pring fork head plug-in connector with overexcitation (rated power max. 48 W) energy aving by MPR-module poible 7

8 Claic Line Cro Section Armature poition hown in currentle condition ( ) ( ) Dimenion in mm Deignation a1 a2 b c1 c2 d1 d2 e1 f g h i1 i2 k1 k2 l m1 m2 o p q r LCL030035A , M3 3,5 M4 8 M , LCL040050A , M4 5 M6 14 M , ,5 9 34, LCL048060A , M4 6 M8 15 M ,5 9 39, LCL060070A , M5 6,5 M8 15 M , LCL070080A , M6 7 M10 22 M , ,5 9 49,

9 Technical Data Deignation LCL030035A00 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] 10, ,5 100 Armature weight [kg] 0,055 Solenoid weight [kg] 0,25 Inulation cla B Deignation LCL040050A00 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,125 Solenoid weight [kg] 0,66 Inulation cla B Deignation LCL048060A00 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,23 Solenoid weight [kg] 1,16 Inulation cla B Deignation LCL060070A00 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,41 Solenoid weight [kg] 2,04 Inulation cla B Deignation LCL070080A00 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,63 Solenoid weight [kg] 3,25 Inulation cla B 9

10 Claic Line Stroke Force Curve LCL030035A00 ( D00) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation LCL040050A00 ( E00) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 20 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 10

11 Stroke Force Curve LCL048060A00 ( D00) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 25 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 11

12 Claic Line Stroke Force Curve LCL060070A00 ( D00) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 25 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 12

13 Stroke Force Curve LCL070080A00 ( D00) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 20 mm Stroke: 30 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 13

14 Claic Line LCL LCL Direct acting olenoid of the type erie LCL to LCL acc. protection cla IP54/65 meet high tandard in term of performance and life expectancy. Compact dimenion and low power conumption, fat witching time and mooth operation characterie thi type erie. The houing i made of preciion teel tube. The armature i guided in highly wear-reitant maintenance-free preciion bearing on both ide. With teady olenoid performance a long ervice life i achieved. The coil i encapulated in platic a tandard. Model Device - inulation cla IP54 Connection by connector plug inulation cla IP65 Standard rated voltage = 24 V DC / 205 V DC Standard duty cycle = 100% ED Intallation Note Lateral mounting of the olenoid via thread. Mounting on the face i not poible Acceorie fork head plug-in connector with bridge rectifier witching device with overexcitation (rated power max. 48 W) return pring can not be ued energy aving by MPR-module poible 14

15 Cro Section Armature poition hown in currentle condition Dimenion in mm Deignation a1 a2 b c1 c2 d1 d2 d3 d4 e1 e2 e3 i1 i2 k1 k2 l m1 m2 o p q r LCL030035A , , M4 8 M , LCL040050A , M6 14 M , ,5 9 34, LCL048060A , M8 15 M ,5 9 39, LCL060070A , M8 15 M , LCL070080A , M10 22 M , ,5 9 49,

16 Claic Line Technical Data Deignation LCL030035A02 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] 10, ,5 100 Armature weight [kg] 0,055 Solenoid weight [kg] 0,25 Inulation cla B Deignation LCL040050A02 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,125 Solenoid weight [kg] 0,66 Inulation cla B Deignation LCL048060A02 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,23 Solenoid weight [kg] 1,16 Inulation cla B Deignation LCL060070A03 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,41 Solenoid weight [kg] 2,04 Inulation cla B Deignation LCL070080A01 Duty cycle [%] Stroke Repone time [m] Releae time [m] Rated power [W] Armature weight [kg] 0,63 Solenoid weight [kg] 3,25 Inulation cla B 16

17 Stroke Force Curve LCL030035A02 ( D50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation LCL040050A02 ( E50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 20 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 17

18 Claic Line Stroke Force Curve LCL048060A02 ( D50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 25 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 18

19 Stroke Force Curve LCL060070A03 ( D50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 25 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 19

20 Claic Line Stroke Force Curve LCL ( D50) Stroke: 5 mm Stroke: 10 mm Stroke: 15 mm Stroke: 20 mm Stroke: 30 mm Duty cycle: a = 100%, b = 40%, c = 25%, d = 5%, Value in bracket = old deignation 20

21 LCM010015A00- LCM025030A00 Monotable direct acting olenoid of the LCM type erie are ingle-action olenoid for hort a well a intermittent duty with an acending force-troke characteritic. After the repone phae integral permanent magnet hold the armature in the end poition with a certain holding force in the de-energied tate. Eentially, the electromagnetic force i ued for the linear movement and the permanent magnetic force to hold the armature in the end poition without the need for electrical power. The releae of the permanent magnetic force can be triggered by a voltage pule. By uing a compreion pring thi monotable verion can be tranformed into a bitable model. The armature i et back to the tart poition and held by a pring force. The armature i guided in wear-reitant maintenance-free bearing on both ide. Model Device - inulation cla IP40 Lead wire inulation cla IP00 Standard rated voltage = 24 V DC / 205 V DC Intallation note Lateral mounting of the olenoid via thread Acceorie return pring poible with ome type fork head Cro ection Armature poition hown in currentle condition Dimenion in mm Deignation a b c d e f g h j k1 k2 k3 m1 m2 m3 l n o LCM010015A M3 M3 M LCM015020A M3 M3 M LCM024030A M3 M3 M LCM025030A M3 M3 M

22 Claic Line Technical Data Deignation LCM010015A00 LCM015020A00 LCM024030A00 Duty cycle [%] Stroke Repone time [m] Pull-in power conumption [W] 2,6 4,5 6 15,8 3,7 7,1 9,9 30,6 6,6 13,5 19,8 70,4 Armature weight [kg] 0,005 0,011 0,032 Solenoid weight [kg] 0,022 0,045 0,15 Protection cla [IP] IP00 IP00 IP00 Inulation cla E E E Deignation LCM025030A00 Duty cycle [%] Stroke 8 Repone time [m] Pull-in power conumption [W] 9, Armature weight [kg] 0,045 Solenoid weight [kg] 0,225 Protection cla [IP] IP00 Inulation cla E Stroke Force Curve LCM010015A00 (SLP 2515) LCM015020A00 (SLP 3020) Duty cycle : a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation Permanent-magnetic holding force with air gap 0 Duty cycle: a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation Permanent-magnetic holding force with air gap 0 22

23 Stroke Force Curve LCM024030A00 (SLP 4030) LCM025030A00 (SLP 6030) Duty cycle : a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation Permanent-magnetic holding force with air gap 0 Duty cycle : a = 100% b = 40% ; c = 25% d = 5% Value in bracket = old deignation Permanent-magnetic holding force with air gap

24 Claic Line AE29 The direct acting olenoid AE29 i a cloedframe olenoid with armature, punched bracket and two plate. The armature i guided in highly wear-reitant maintenance-free preciion bearing on both ide. For horter duty cycle a bra or platic tube bearing i ued. The olenoid i mounted to the bracket bae by mean of thread. Part at rik of corroion are galvanied and paivated acc. EN The armature i galvanically nickel-plated acc. EN ISO The troke movement take place from the troke tarting poition to the troke top poition by electro-magnetic force, wherea the reet i accomplihed by a preure pring. The olenoid can be intalled in any poition. The force tranfer hould be in axial direction only. Lateral load reult in increaed wear of bearing. If the olenoid i to be connected to an AC voltage of 230 V it can alo be delivered with integrated bridge rectifier. Model Inulation cla IP00 Standard rated voltage = 24 V DC Standard duty cycle = 100% ED Intallation Note Lateral mounting of the olenoid via thread Acceorie return pring poible fork head Dimenion Drawing Armature poition hown in energied condition Armature poition hown in currentle condition 24

25 Technical Data Deignation AE29 Duty cycle [%] Stroke 8 Rated power [W] 6 11, ,1 Armature weight [kg] 0,015 Solenoid weight [kg] 0,060 Protection cla [IP] IP00 Inulation cla F Stroke Force Curve AE29 Duty cycle : a = 100% b = 40% ; c = 5% Value in bracket = old deignation 25

26 Claic Line 40 E00125C00 The direct acting olenoid 40 E00125C00 i a cloedframe olenoid with armature, punched bracket and two plate. The armature i guided in highly wear-reitant maintenance-free preciion bearing on both ide. For horter duty cycle a bra or platic tube bearing i ued. Part at rik of corroion are galvanied and paivated acc. EN The armature i galvanically nickel-plated acc. EN ISO The troke movement take place from the troke tarting poition to the troke top poition by electro-magnetic force, wherea the reet i accomplihed by a preure pring. The olenoid can be intalled in any poition. The force tranfer hould be in axial direction only. Lateral load reult in increaed wear of bearing. If the olenoid i to be connected to an AC voltage of e.g. 230 V it can alo be delivered with rectification. Model Inulation cla IP00 Standard rated voltage = 24 V DC Standard duty cycle = 100% ED Intallation Note Lateral mounting of the olenoid via thread Acceorie return pring fork head Dimenion Drawing Armature poition hown in energied condition 26

27 Technical Data Deignation 40 E00125C00 Duty cycle [%] Stroke 8 Rated power [W] 9,2 17, Armature weight [kg] 0,025 Solenoid weight [kg] 0,123 Protection cla [IP] IP00 Inulation cla F Stroke Force Curve 40 E00125C00 Duty cycle : a = 100% b = 40% ; c = 5% Value in bracket = old deignation 27

28 Claic Line AE34 The DC ingle direction linear olenoid AE34 i a cloed-frame olenoid with armature, punched bracket and two plate. The armature i guided in highly wearreitant maintenance-free preciion bearing on both ide. For horter duty cycle a bra or platic tube bearing i ued. Part at rik of corroion are galvanied and paivated acc. EN The armature i galvanically nickelplated acc. EN ISO The troke movement take place from the troke tarting poition to the troke top poition by electro-magnetic force, wherea the reet i accomplihed by a preure pring. The olenoid can be intalled in any poition. The force tranfer hould be in axial direction only. Lateral load reult in increaed wear of bearing. If the olenoid i to be connected to an AC voltage of e.g. 230 V it can alo be delivered with rectification. Model Lead wire Inulation cla IP00 Standard rated voltage = 24 V DC Standard duty cycle = 100% ED Intallation Note Lateral mounting of the olenoid via thread Acceorie return pring fork head Dimenion Drawing Armature poition hown in energied condition 28

29 Techniche Daten Deignation AE34 Duty cycle [%] Stroke 10 Rated power [W] 13,4 25, Armature weight [kg] 0,046 Solenoid weight [kg] 0,225 Protection cla [IP] IP00 Inulation cla F Stroke Force Curve AE34 Duty cycle : a = 100% b = 40% ; c = 5% Value in bracket = old deignation 29

30 Claic Line Acceorie Spring et A pring i clamped at the armature by mean of a crew and a dic. A the pring i mounted to the outide of the olenoid thi acceory cannot be mounted to the model IP54 with bellow. In larger quantitie the pring et can be delivered preaembled with the olenoid. For maller quantitie the pring et can be delivered in a handy platic bag. The aembly i very eay, only an Allen key i required. Intallation Note Magnetic force i reduced by pring force. Cro ection Reet pring et for type A B C D E LCL ,2 0,55 LCL ,5 10, ,2 1,23 LCL ,2 2,26 LCL ,5 34 8,2 4,02 LCL , ,2 6,18 Fn 30

31 Acceorie Plug-in connector acc. DIN EN The 2-pole plug-in connector with protective lead i a connection pecially deigned for electro-magnetic device. The cable outlet can be rotated 4 x 90 by inerting the contact carrier accordingly. After attaching the plug-in connector to the pin plate of the device plu ealing it i ecured with a machine crew upplied. Thi guarantee an exact eal of the combination and prevent the plug-in connector from being accidentally detached under vibration. A cable gland Pg 11 (material no ) erve to eal the cable. The contact element are uitable for connecting-wire cro ection of up to 1.5 mm2. Air clearance and leakage path acc. VDE Technical Data Inulation cla C Protection cla IP 65 (in plugged in and ecured condition) Plug load 2.5 A Model Type (large) deign A Type with integrated bridge rectifier Dimenion Drawing Plug-in connector deign A 31

32 Claic Line Acceorie Switching device TYPE A00 The ue of thee witching device with overexcitation erve to increae the attraction force and to reduce the repone time of electromagnetically operated actuator. Depending on the deign thee witching device can alo be ued in economy mode circuit. Supplying the actuator with a higher current for a limited time when witiching on and ubequently lowering the voltage to the holding voltage reult in a number of operational advantage: increaed attraction force, fater witching time, lower energy conumption, le temperature rie and higher life expectancy. The holding voltage can be adjuted by a potentiometer. The power upply to the actuator i indicated by mean of an LED. The device i protected againt tranient urge voltage and polarity reveral. By integrating thi device into a valve connector it i poible to connect it to all actuator with plug acc. DIN EN (DIN 43650). CE Thee product comply with the EMC Directive 89/336/ EEC and the Low Voltage Directive 73/23/EEC. In accordance with the Machinery Directive 98/37/EEC the product are component which may not be operated until the conformity of the machine, into which thee compoment are intalled, with the EC directive ha been etablihed. Intallation Note During the overexcitation time the operating voltage (minu approx. 1.5 V) i applied to the actuator, afterward it i witched according to the holding voltage. Make ure that the total power input doe not exceed the rated power of the device connected. Remove the witching device from the actuator only after the power upply ha been diconnected. The device mut only be operated within it limit a otherwie an overload may occur. Switching off the power upply during the overexcitation time (after le than 100 m) i not permiible a a permanent olution becaue thi might lead to an overload. Warning! The device mut be et and operated in uch a way that the value for maximum overexcitation current, maximum holding current and maximum witching frequency, a given in the technical pecification, are not exceeded and the minimum recovery time i maintained. Setting: Ue a crewdriver (blade 2.5 x 0.5 mm) to et the holding voltage. The holding voltage can be meaured by connecting a multimeter between connection 1 and 2. 32

33 Acceorie Technical Data Deignation TYP A00 Input voltage U in VDC Reidual ripple < 10% Overexcitation voltage U in 1,5 VDC Holding voltage adjutable % Max. output current with overexcitation 2 A Max. output current with holding excitation 0,8 A Overexcitation time 100 m ± 20 m Min. activation time 150 m Recovery time >100 m Max. witching frequency 4 Hz Temperature range C Houing acc. DIN EN , (DIN 43650)/ISO 4400 Contact pitch 18 mm Max. wire cro-ection max. 1,5 mm 2 Cable gland M20x1,5 Cable diameter mm Protection cla (intalled) IP65 nach IEC Houing material PA(+G) Holding voltage 40 % der Eingangpannung 33

34 Claic Line Acceorie Fork head acc. DIN Fork head are ued to connect all type of linear olenoid to force-tranfer element uch lever, puh bar, valve flap and liding damper. In many cae they enable rapid connection during aembly and alo quick replacement of wear and pare part. With type without nap-on fork pin the force-tranfer between fork head and operating part i achieved by mean of a cylindrical pin with the uual locking element. The ue of a fork head with nap-on fork pin reult in a quickly aembled and readily detachable connection (no tool required) between the linear olenoid and the component. The fork head are electrogalvanied.. Intallation Note With it thread the fork head i crewed to the pull or puh bar of the linear olenoid and ecured with a locknut. Dimenion in mm Deignation a b c d1 d2 d3 i1 i2 i3 GK M GK M GK M GK M GK M GK M GK M

35 Acceorie Snap-on fork pin acc DIN The ue of a fork head with nap-on fork pin reult in a quickly aembled and readily detachable connection (no tool required) between the linear olenoid and the component. The pring clip enure that the fork pin remain ecurely in poition. The fork head are electrogalvanied, the fork pin phophatied. Intallation Note After attaching the plug-in connector to the pin plate it i ecured with a machine crew upplied. Thi guarantee an exact eal of the combination and prevent the plugin connector from being accidentally detached. 35

36 Claic Line Acceorie MPR Micro Power Regulator for electromagnetic device The MPR Micro Power Regu-lator i deigned for optimied control of inductive load uch a brake, olenoid and valve. The electronic module ue pule-width modulation to keep the voltage or current upplied to the electromagnetic device at a contant level over a wide input voltage and temperature range. The full operating voltage i applied for a limited period of time to enure fat and powerful witching when the load i witched on. Subequently, the MPR module reduce the power upply to contant holding volt-age or holding current. A 30% reduction will provide power aving of 50%. Technical Data In addition to thi benefit, lower intrinic heating of the load extend the oper-ating temperature range. An optional LED can be included. The MPR module i very compact thank to the ue of tate-of-the-art microelectronic and power electronic component. Programmable factory etting to meet pecific cutomer requirement include over-excitation time a well a holding voltage and current. Operating principle Controlled pule-width modulation (PWM) Pule-width modulation PWM [%] 70 other PWM etting upon requet (10% bi 70%) Ambient temperature [ C] Input voltage range [V DC] 18V 40 Overexcitation voltage [V DC] bi 30 input voltage or max. 30 V controlled voltage Overexcitation time [m] 200 other time etting upon requet Output current [A] 2,5 Voltage control through PWM, bae frequency [Hz] Type Axx V 2,0 42 x 30,5 x Axx V 2,0 42 x 30,5 x Axx V 2,0 27 x 14 x 8 CE Rated input voltage U 1 (Tol.: ±10%) 500 other frequency etting upon requet Max. output current [ADC] Houing W x H x D Connection 4 tranded wire 0.5 mm² fine-wire / to UL 1007 / 1569 (AWG 20) 4 terminal (max. 2.5 mm² ingle-wire or 1.5 mm² tranded wire) 4 tranded wire 0.5 mm² fine-wire / to UL 1007 / 1569 (AWG 20) (heat-hrink protected module) EMC Directive 2004/108/EEC: Compliance with the following tandard i confirmed: EN (Emiion): EN (VDE 0875, part 11, 1992) Group 1, Cla A conducted interference Group 1, Cla B radiated interference EN (Immunity): EN (1997) everity level 3 EN (1996) everity level 3 EN (1996) everity level 3 Low Voltage Directive 2006/95/EWG: Komponente, entpricht den Normen: HD625.1S1 (1996) (VDE 0110) Inulation coordination EN (1991) IP54 external mounting. Machinery Directive 2006/42/EG: Thee product are conidered component in the ene of Machinery Directive 2006/42/EC and mut not be put into ervice until the machinery in which they are incorporated ha been declared in conformity with the proviion of the EC Directive. Protection: Verion Axx and AXX to EN 60529:IP 54 Verion Axx to EN 60529: IP 50 Subject to change without notice. 36

37 Acceorie Connection example Dimenion / Houing MPR Micro Power Regulator MRP Type Type Current / Holding current/ Comment Coltage U N / I N voltage 34 1xx25A00 24 V % U N programmable 34 1xx25A01 24 V 70 % U N 34 1xx25A02 24 V 50 % U N 34 1xx25A20 2 A 0,1 A - 2 A programmable Connection Colour for tranded wire type Uin red Uin blue Uout red Uout black Identification on houing BA1 BA2 BD1 BD2 Volrage control type 34 1xx25Axx The Micro Power Regulator keep the control voltage upplied to the electromagnetic device at a contant level over a wide input voltage range. When the device i witched on, the full upply voltage i applied on a time-controlled bai to enure fat and powerful witching. Depending on the pecific application, the controlled holding voltage applied after thi initial phae can be factory-et to between 10 and 90% of the rated voltage to enure ideal operating condition. Thi olution offer ubtantial power aving along with a wider operating temperature range thank to reduced intrinic heating. The voltage control type MPR i preferably ued with permanent-magnet brake. Current control type 34 1xx25Axx Current variation reulting from temperature and control voltage variation are compenated to keep the torque contant. Peak current i only applied for a limited period of time and then reduced to holding current. Depending on the pe cific application, the holding current can be factory-et to between 10 and 90% of the rated current. The module i factory-adjuted to the turn-on current of the electromagnetic device. The current control type MPR i ideal for ue with pring-applied brake and linear olenoid. 37

38 Claic Line Technical Explanation Thermal Clae A hown in the table below thermal clae are claified according to DIN VDE 0580 / into inulation clae on the bai of their longterm thermal tability. Depending on the type our linear olenoid are manufactured in thermal clae E, B and F. If required by the application mot device can alo be delivered in thermal cla H. Thermal cla Limit temperature C Limit overtemperature C Y A E B F H Protection Clae [IP] Protection clae are indicated by a hort ymbol coniting of the two invariable code letter IP and two code letter for the degree of protection. The protection clae indicated are determined according to IEC They apply to protection againt contact and againt penetration of foreign ubtance. The econd code letter applie to protection againt penetration of water. In cae the protection cla of e.g. the electrical conection deviate from that of the olenoid the protection cla of the connection i indicated eperately, e.g. houing IP 54, connection IP 00. Code Letter Protection againt contact and foreign ubtance 0 no protection 1 protection againt big foreign ubtance 2 protection againt medium-ized foreign ubtance 3 protection againt mall foreign ubtance 4 protection againt grain-haped foreign ubtance 5 protection againt dut depoit 6 protection againt dut penetration Rated Mode of Operation Continuou operation i the operation during which the duty cycle i o long that the teadytate temperature i reached. Intermittent operation i the operation during which duty-cycle and currentle break alternate in regular and irregular interval, the break being o hort that the device cannot cool down to the reference temperature. Short time operation i the operation during which the duty cycle i o hort that the teadytate time i not reached. The currentle break i o long that the olenoid cool down to the reference temperature. Technical Term Related to Electricity The rated voltage (UN) i the voltage with which the olenoid i operated in normal operation. The rated power (PN) i the power which reult from the rated voltage and the rated current with DC olenoid of a coil temperature of 20 C. The rated current (IN) i the current which reult from the rated voltage (UN) and the reitance (R20) with a coil temperature of 20 C. Technical Term Related to Force Magnetic force i the exploitable mechanical force reduced by the friction which i generated in troke direction. The magnetic force i afely reached with 90% rated voltage and maximum warming. With rated voltage the lited value rie by approx. 20%. Stroke force i the magnetic force which act outide taking the repective component of armature weight into conideration Holding force i the magnetic force in troke end poition with DC-olenoid; with AC-olenoid it i the average value of the magnetic force periodically fluctuating with the alternating current in troke end poition. Reet force i the force required to reet the armature into troke tart poition after witching off the excitation current. Relative duy cycle (% ED) i the ratio between duty cycle and cycle time in per cent. It i calculate according to the following formula: % ED=(duty cycle / cycle time) * 100 In order to calculate the relative duty cycle the preferred value of the cycle time acc. DIN VDE 0580 item of 5 minute i uually taken a a bai. If the cycle time i irregular the relative duty cycle i determined from the ratio between the um of the duty cycle and the um of the cycle time over a longer period of operation. The maximum value of the duty cycle mut not be exceeded. If the relative duty cycle wa determined and it value exceed the permitted maximum value acc. DIN VDE the higher %-ED ha to be elected into the range of which the duty cycle fit in. (Table 1 and 2) Cycle time i the um of the duty cycle and the currentle break. For DC-olenoid the cycle time i max. 5 minute = 300. Thi equal 12 witche per hour. The minimum cycle time i limited by the repone and releae time in connection with the relative duty cycle. For a cycle time of 300 there are maximum value for the duty cycle which mut not be exceeded. In cae the permitted duty cycle i exceeded a olenoid of the next higher relative duty cycle ha to be elected. If the duty cycle of 180 i exceeded the olenoid ha to be elected for 100% ED (continuou energiation) or in pecial cae of the duty cycle calculated from the off/on ratio need to be adapted by proper election of the magnetic coil. If the cycle time i irregular the relative duty cycle i determined from the ratio between the added duty cycle and the added cycle time over a longer period of operation. Under playing equence we undertand a ingle or periodically returning equence of value for cycle time. Code Letter Protection againt water 0 no protection 1 protection againt vertical dripping water 2 protection againt dripping water falling at an angle 3 protection againt pray water 4 protection againt plahing water 5 protection againt hoe water 6 protection againt flooding 7 protection againt immerion 8 protection againt ubmerion Relative duty cyle (% ED) Permitted maximum duty cycle () random Table 1 Switching number (S/ h) Cycle time () ,2 % ED t on t off t on t off t on t off t on t off t on t off t on t off ,5 28,5 0,6 11,4 0,3 5,7 0,15 2,85 0,06 1,14 Table ,5 25,5 1,8 10,2 0,9 5,1 0,45 2,55 0,18 1, ,0 18,0 4,8 7,2 2,4 3,6 1,20 1,80 0,48 0, ,0 12,0 7,2 4,8 3,6 2,4 1,80 1,20 0,72 0, beliebig 38

39 You have not found a uitable product? Have a look at our complete product range. Special Development Cutomer-Specific Solution With our many year of product experience, our large product portfolio and our modern manufacturing method we guarantee you firtcla product. We develop pecial linear olenoid, rotary olenoid, combined lifting/holding ytem, olenoid valve a well a coil and component for a wide range of indutrie: Switchgear engineering Medical engineering Safety engineering Sorting technology Environmental technology Special engineering Beverage dipening Control technology Hubmagnete Claic Line Direct acting olenoid Monotable direct acting olenoid High Performance Line High performance direct acting olenoid High Power Line Control Power Line Direct acting olenoid Reverible olenoid Control olenoid Elevator Line ATEX Line Single-acting preader olenoid Double-acting preader olenoid Exploion-proof direct acting olenoid Locking Line Locking olenoid Sytem Line AC olenoid Holding Solenoid HAHN CQ Line Door holding olenoid Indutrial Line Electromagnetic holding olenoid Permanent magnetic holding olenoid Ocillating Solenoid Ocillating Line Shaker olenoid Arc vibrator Inline vibrator Linear vibrator Ocillating olenoid 39

40 Indutrial Magnetic Sytem Location Germany : Headquarter Kendrion (Donauechingen/Engelwie) GmbH Augut-Fichbach-Straße Donauechingen Phone: Fax: ale-im@kendrion.com Germany : Headquarter Kendrion (Donauechingen/Engelwie) GmbH Fred-Hahn-Straße Inzigkofen-Engelwie Phone: Fax: ale-im@kendrion.com Germany: Technical Office North-Wet Mr. Wilhelm Martin Bottroper Straße Bottrop-Kirchhellen Phone: Fax: wilhelm.martin@kendrion.com Germany: Technical Office North Rhine - Wetphalia VOR-Steuerungtechnik Friedrich Rudolph GmbH Schlauntrae Brühl Phone: Fax: info@vor.de Germany: Technical Office Eat BRAUNE Indutrievertretung Griebnitztraße 4a Potdam Phone: Fax: mail@braune-indutrievertretung.de Germany: Technical Office Bavaria Mr. Han-Chritian Pilder Abler Scheidegg Phone: Fax: kendrion@pilder.de Autria Kendrion (Linz) GmbH Etermanntraße Linz Phone: Fax: office@kendrion-binder.at China Kendrion (Suzhou) Co. Ltd. Factory Building No Yin Sheng Road Sheng Pu Ditrict Suzhou Indutrial Park Phone: Fax: chn@kendrion.com England Kendrion (UK) Ltd. Hudderfield Road, Low Moor Bradford Wet Yorkhire, BD 12 OTQ Phone: Fax: uk@kendrion.com IItaly: Technical Office Mr. Vincenzo Leo Via San Franceco d`aii Torino Phone: Fax: italy@kendrion.com Switzerland Kendrion (Switzerland) AG Albitraße Hauen am Albi Phone: Fax: ch@kendrion.com USA Kendrion (Mihawaka) LLC Magnetic Drive Mihawaka, IN Phone: Fax: ale-mihawaka@kendrion.com For futher contact pleae refer to KIMS