Challenges of Ultra-thin LGA Package for Fingerprint Sensors

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1 Challenges of Ultra-thin LGA Package for Fingerprint Sensors Jensen Tsai Deputy Director, SPIL

2 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

3 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

4 Beyond Pin and Key Wearable & IOT Cards Mobile Devices Automotive

5 Electronic Product Market Trend (CAGR) *(2014 Volume, 2018 Volume, 2014~2018 CAGR) Feature phone (505, 186, -22.0%) PC (135, 114, -6.4%) NB (157, 113, -6.4%) DVD (74, 56, -5.2%) 2018 Volume(M)Unit 6, ~ HDD (552, 637, 2.9%) Smartphone (1,361, 1,925, 9.1%) Tablet (260, 345, 7.3%) TV (202, 241, 3.6%) Automotive (87, 102, 3.8%) STB (216, 381, 12.0%) Wearable Device (19, 120, 58.5%) Network Infra C (21, 28, 6.0%) 0 Gaming (48, 50, 0.8%) C IOT (3,751, 12,775, 35.8%) CAGR(%) End Product CAGR% Major Product Category PKG Requirement Feature IoT/Wearable 35.8%/ 58.5% SMART Phone/Tablet 9.1%/7.3% Connectivity(WiFi, BT, NFC,.. ) MCU/ Memory/ Sensor/ PMIC AP & BB/LP memory/connectivity/ PMIC/ Finger Print Sensor ~ 60 Small Form & Ultra Thin PKG High Bandwidth I/O Small Form & Thin PKG Automotive 3.8% Infotainment / Entertainment High Reliability & Maturity PKG Source : Gartner

6 Fingerprint Sensor (FPS) Product Market Trend Source: Texas Instruments FPS is the most popular & CAGR increase biometric segment!

7 FPS Product Market Trend Estimate FPS in Mobile device, Units per device type, Source : IHS Source : IHS Mobile devices & Smart Cards segments have most significantly increase Fraud costs for payment cards have 5X increase 2002~2014

8 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

9 Ultra-thin LGA Package Challenges 1 Low Mold Clearance & Tolerance 4 Color Coating & Singulation 0.3mm Molding compound Chip Film Substrate 2 Low Wire Loop Height 3 Ultra-Thin Molding Thickness & Warpage Thin (0.3mm), Low mold cleanrance, coating and package shape are the challenges!

10 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

11 Thin Mold Clearance Top view EMC Mold Clearance Wire Loop (<30) SBT 90um 70um 50um 40um Mold Clearance 90um 70um 50um 40um Meet different mold clearance requirement, min mold clearance 40um!

12 Mold Clearance Measurement Measurement timing Measurement Method Top sensor sample Wire bond ~ Molding ~ 1 st meas. 2 nd meas. Marking Bottom sensor Before Molding A After Molding B Measurement Deviation Tool Thickness(um) Sample1 Sample2 Sample3 Thickness (B-A) SEM (X-section) Deviation (um) Mold clearance = B - A The measurement deviation can reduce to less than 4um

13 Mold Clearance (um) Mold Clearance Tolerance Control Clearance measurement Measurement Method :X-section Location:9 points / Strip POR Step 1 Step 2 Molding parameter optimization New mold Tooling Design Test1 Test2 lot1 lot2 lot3 lot4 lot5 lot6 Lot_ Lot Optimize molding parameter & tooling design to meet low tolerance.

14 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

15 Low Wire Loop Height Reverse Bond Ball Bond Item Catalog Illustration Au wire diameter Min Loop height 15.2um (0.6 mils) 25um Loop height deviation +/-5um Bond on pad Normal bond Reverse bond Reverse Bond X-section The Gap Between Wire and Die Surface Reverse bond is used to achieve low wire loop height.

16 Low Wire Loop Height Control Loop Height Action Cpk (Before) Cpk (After) As is To be 55±10um W/B recipe Fine-tune ±10um W/B recipe Fine-tune ±5um W/B recipe Fine-tune After recipe fine-tune, achieve low wire loop height (55, 35, 25um) & stable!!

17 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

18 Warpage (mm) Warpage Warpage Simulation Warpage Simulation Inputs Leg Leg 1 Leg 2 Leg 3 Mold Thickness A 1.2A 1.2A Die Thickness B 1.3B B Substrate Thickness C C 0.7C Warpage Simulation Warpage Measurement Leg 1 Leg 2 Leg 3 Leg 1 Leg 2 Leg 3 Thick Mold, Thin Die and thin Substrate (Leg3) has the lowest warpage.

19 Warpage Warpage Post Molding Inputs Leg Molding Compound Type Compound-1 Compound-1 Compound-2 Compound-2 Compound-2 Compound-2 Mold Thickness Thick (1.2A) Thin (A) Thick (1.2A) Thin (A) Thick (1.2A) Thin (A) Substrate Thickness Thin(0.7C) Thick (C) Thin(0.7C) Thick (C) Thin(0.7C) Thick (C) Actual Sample Measurement Leg1 Leg2 Leg3 Leg4 Leg5 Leg6 Mold Type Compound-1 Compound-2 Compound-3 Mold Thickness Thick Thin Thick Thin Thick Thin Substrate Thickness Thin Thick Thin Thick Thin Thick Molding compound type also is a key parameter for warpage performance.

20 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

21 Color Coating Process Coating Process Flow Die Bond Wire bond Molding Coating Singulation Coating-1 (base layer) Curing-1 Coating-2 (color layer) Curing-2 Coating Results (Photo) Molding Compound type also is a key parameter for warpage performance.

22 Top Layer thickness (um) Coating Hardness Control 2Layer coating Topcoat: Protect layer (Clear) Color paint 3Layer coating Topcoat: Protect layer (Clear) Midcoat: Color paint Basecoat Measurement positions Die Die SBT SBT Hardness measurement 4H 5H 2Layer-1 2Layer-2 3Layer-1 3Layer-2 Top layer stack-up is the key parameter for Hardness!!

23 Glossiness (GU) Coating Glossiness Control Topcoat: Protect layer (Clear) Midcoat:Color(Red) Basecoat : Color paint(white) Die SBT Glossiness vs. Top Layer Thickness Thin Top Layer Thickness Thick Top layer thickness is the key parameter for Glossiness!!

24 Laser Cutting Process Assembly Process Flow Die Lapping/Singulation Molding Die bond Marking Wire bond Laser cutting Laser Cutting Process Flow Loader (Strip in) CCD Alignment Laser cutting Unload (unit out) laser Machine Capability: Tolerance Capability : +/-30um UPH: Laser Cutting 1200 pcs/hour has good accuracy!!

25 Laser Cutting Results Appearance Top view: No Residue Outline Dimension Item Outline-X Outline-Y Shift-X Shift-Y Cpk Side view: Smooth and no Peeling Per Data collection result, Laser Cutting can achieve criteria with good Cpk!

26 Laser Residue Cleaning Water With chemical Sample#1 Sample#2 Sample#3 Before Cleaning Post Cleaning Judgment Reject PASS PASS PASS Laser residues could be cleaned with chemical!

27 Color Coating Sample Build Results Coating test Color Glossiness Glossiness Hardness Reflow*1 Adhesion UV Resist (GU) High White 5H Matte High Black 5H Matte High Grey 5H Matte PASS PASS Class2 PASS High Yellow 5H Matte High Blue 5H Matte High Red 5H Matte Laser Cut Appearance Chipping Final Judgment PASS PASS Accept Photo White (matte) Black (matte) Red (matte) White (high glossiness) Black (high glossiness) All samples meet Coating and Laser cutting Criteria Red (high glossiness)

28 Outline Background Package Features & Challenges Challenges & Solutions Mold Clearance Low Wire Loop Height Warpage Post Molding Coating & Singulaiton Reliability Test Results Summary

29 Reliability - Package Level Test conditions Read point SAT Function Test MSL3 + 3x reflow PASS (231/231) PASS (231/231) Ta = 130 C / 85% RH PASS PASS uhast 96 hours PreCon MSL3+ 3x reflow (231/231) (231/231) 192 hours PASS PASS (231/231) (231/231) MSL3 + 3x reflow PASS (231/231) PASS (231/231) TCT Ta = -55 to 125 C PASS PASS 500 cycles PreCon MSL3 + 3x reflow (231/231) (231/231) 1000 cycles PASS PASS (231/231) (231/231) HTSL Ta = 150 C 500 hours PASS PASS (231/231) (231/231) 1000 hours PASS PASS (231/231) (231/231) Package Level Reliability Test PASS

30 Reliability Drop Test & Bending Test Drop test Bending test Test Method Stainless Steel Ball, 25g Package Lot Lot-1 Lot-2 Lot-1 Lot-2 Sample Size Function Test SAT Inspection Pass Pass Pass Pass Pass Pass Pass Pass Both Bending test & Drop test are Pass

31 Summary Ultra-thin LGA FPS Key Challenges and Solutions Mold Clearance & Tolerance mold parameter & tooling design optimization Low Wire Loop Height Revised bond & WB recipe fine tune Ultra Thin Mold THK & Warpage Package construction & Compound selection Color coating Process & layers optimization Singulation Laser cutting to approach shape form & control Base on sample build & Reliability test data, Ultra-thin LGA FPS is a feasible and reliable package type!

32 Solution Providing Innovative Leader Contact Information:

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