Pneumatic Power Bench Assembly

Transcription

1 Pneumatc Power Bench Assembly Instructon Sheet AUG 11 Fgure 1 1. INTRODUCTION Pneumatc Power Bench Assembly s a pneumatc power unt desgned to accept a varety of nterchangeable termnatng heads or feed track assembles that termnate unstrpped wre n connectors. Refer to the nstructons packaged wth the termnatng head or feed track assembly for proper selecton, setup and adjustment procedures, termnatng and test procedures, and mantenance. Read ths and all referenced materals carefully before usng the power bench assembly. Dmensons n ths nstructon sheet are n metrc unts [wth U.S. customary unts n brackets]. Fgures are for reference only and are not drawn to scale. Reasons for ressue of ths nstructon sheet are provded n Secton 9, REVISION SUMMARY. 2. SAFETY PRECAUTIONS AND COMPANY CONTACT 2.1. Safety Safeguards are desgned nto ths applcaton equpment to protect operators and mantenance personnel from most hazards durng equpment operaton. However, certan safety precautons must be taken by the operator and repar personnel to avod personal njury, as well as damage to the equpment. For best results, applcaton equpment must be operated n a dry, dust-free envronment. Do not operate equpment n a gaseous or hazardous envronment. Carefully observe the followng safety precautons before and durng operaton of the equpment: ALWAYS wear approprate ear protecton. ALWAYS wear approved eye protecton when operatng powered equpment. ALWAYS keep guard(s) n place durng normal operaton. ALWAYS dsconnect the tool from ts power source when performng mantenance on the equpment. NEVER wear loose clothng or jewelry that may catch n movng parts of the applcaton equpment. NEVER nsert hands nto nstalled applcaton equpment. NEVER alter, modfy, or msuse the applcaton equpment Contact CALL TOLL FREE (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) The Toolng Assstance Center offers a means of provdng techncal assstance when requred. In addton, Feld Servce Specalsts are avalable to provde assstance n the adjustment or repar of the applcaton equpment when problems arse whch your mantenance personnel are unable to correct. When callng the Toolng Assstance Center regardng servce to equpment, t s suggested that a person famlar wth the devce be present wth a copy of the manual (and drawngs) to receve nstructons. Many dffcultes can be avoded n ths manner. When callng the Toolng Assstance Center, be ready wth the followng nformaton: 1. Customer name 2. Customer address 3. Person to contact (name, ttle, telephone number, and extenson) 4. Person callng 5. Equpment number (and seral number f applcable) 6. Product part number (and seral number f applcable) 7. Urgency of request 8. Nature of problem ORIGINAL INSTRUCTIONS 2011 Tyco Electroncs Corporaton, a TE Connectvty Ltd. Company All Rghts Reserved *Trademark TOOLING ASSISTANCE CENTER PRODUCT INFORMATION Ths controlled document s subject to change. For latest revson and Regonal Customer Servce, vst our webste at TE Connectvty, TE connectvty (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of ther respectve owners. 1 of 6 LOC B

2 9. Descrpton of noperatve component(s) 10. Addtonal nformaton/comments that may be helpful Read these nstructons thoroughly before operatng any of the pneumatc tools. The performance of these tools wll depend largely upon the ntellgent use of the nformaton contaned n these nstructons. Pay partcular attenton to DANGER, CAUTION,, and SAFETY statements. 2 of 6

3 DANGER STOP CAUTION! Denotes an mmnent hazard whch may result n moderate or severe njury. Denotes a condton whch may result n product or equpment damage. Hghlghts specal or mportant nformaton. The bench mount s desgned to be mounted n ether of the two postons shown n Fgure 2. Orentaton of the bench mount depends on operator preference and the desred eject drecton of termnated connector (refer to Fgure 4). Install the bench mount as follows: 1. Place the bench mount on a bench or work table n the desred locaton and orentaton. 2. Mark the locaton for the screws n the bench surface through the drlled holes of the bench mount flange. Drll holes for the mountng screws. Mountng hardware s not suppled wth the power bench assembly and must be suppled by the customer. 3. DESCRIPTION (see Fgure 2) The power bench assembly conssts of a bench mount wth an attached pneumatc power assembly, a foot swtch, and ar tubes whch connect the foot swtch to the power assembly and the ar source to the foot swtch. The bench mount s attached to a bench or work table wth screws or clamps and the foot swtch s used to actuate the power assembly when connected to an ar source. In ths use, the pneumatc power bench assembly emts a nose level less than 70 db and the vbraton level s less than 2.5 mm/s². 4. INSTALLATION DANGER To avod personal njury, ALWAYS dsconnect handle assembly from the ar supply when nstallng STOP or removng the bench mount. 3. Secure the screws. 4. Connect the ar tube to an approved ar source. It s recommended that a flter-regulator-lubrcator unt wth the lubrcator adjusted to the mnmum settng be used wth the power bench assembly. Refer to Fgure 3. It s also recommended that quckdsconnect fttngs are used to connect the tool to the ar-supply. If not usng quck-dsconnect fttngs, provde a pneumatc lock-out on the ar lne that bleeds ar after t s turned off. The power assembly s desgned to operate at an ar pressure range of 276 through 483 kpa [40 through 70 ps]. Servce lfe of the power assembly can be greatly extended when only the necessary ar pressure s appled. Excessve pressure causes unnecessary wear and stran on the power assembly, termnatng head or feed track assembly, and connectors. Ar Tube to Foot Swtch Termnatng Head ((Ref) Pneumatc Power Assembly Bench Mount Key Termnatng Head ((Ref) Bench or Work Table Mountng Hardware (Customer Suppled) Fgure 2 Ar Tube to Foot Swtch 3 of 6

4 Flter and Mosture Separator Lubrcator Arflow To Machne Regulator Fgure 3 5. INSTALLATION AND REMOVAL OF TERMINATING HEAD OR FEED TRACK ASSEMBLY 1. DISCONNECT the power bench assembly from the ar supply. DANGER STOP To avod personal njury, ALWAYS DISCONNECT the power bench assembly from the ar supply when nstallng or removng the termnatng head or feed track assembly. 2. Poston the blade tp of a screwdrver between the shoulder of the key and the power assembly body. Gently pry the key out of the keyway. 3. Insert the termnatng head or feed track assembly nto the head entrance of the power assembly body untl t bottoms. See Fgure Insert the key completely nto the keyway to retan the termnatng head or feed track assembly. 5. To remove the termnatng head or feed track assembly, dsconnect the power bench assembly from ar supply, remove the key, and pull the termnatng head or feed track assembly out of the power assembly. Refer to Fgure 4Fgure 4. CAUTION! Do not use ths tool as a blunt object, a crushng devce, or for any purpose other than crmpng the proper specfed product. Inapproprate use of the tool could result n personal njury or damage to the tool. 6. OPERATION The followng procedure provdes only general nformaton concernng crmpng. Refer to the nstructons packaged wth the termnatng heads for detaled nformaton ncludng wre strppng dmensons and nstructons for postonng termnals n the termnatng heads. 1. Insert the connector nto the left sde of the head. Termnatng Head or Feed Track Assembly Entrance Connector (Ref) Wre (Ref) Termnatng Head (Ref) Key Connector Advances n One Drecton Only Bench Mount Termnatng Head (Ref) Fgure 4 4 of 6

5 2. Algn the contact to be termnated wth the wre nserter of the head. Make sure that the locatng pawl rests between the connector ndex rbs. 3. Insert an unstrpped wre nto the funnel area between the contact and the wre nserter untl t bottoms on the tool base. 4. Depress the footswtch and hold t untl the wre nserter bottoms. 5. Release the footswtch. The wre nserter wll retract and the feed slde wll automatcally advance the connector to the next contact poston. 6. Repeat steps 2 through 5 untl all contacts have been termnated. 7. Inspect each termnaton. 7. MAINTENANCE AND INSPECTION DANGER To avod personal njury, ALWAYS DISCONNECT the power bench assembly from the ar supply STOP when performng mantenance or nspecton procedures. These procedures have been establshed to ensure the qualty and relablty of the power bench assembly. A bref nspecton should be made daly by the operator and a more detaled nspecton should be performed on a scheduled bass by qualty control personnel Daly Mantenance Each operator of the unt should be made aware of, and responsble for, the followng procedures: 1. Remove dust, mosture, and other contamnants wth a clean, soft brush, or clean, lnt-free cloth. DO NOT use objects that could damage the power bench assembly. 2. Ensure that all components are n place and properly secured. 3. Wth the termnatng head or feed track assembly n place, connect the ar supply and actuate the power assembly by depressng and releasng the foot swtch to ensure that the mechansms and plunger move smoothly and freely Perodc Inspecton (At Least Once a Month) Regular nspectons should be performed by qualty control personnel. A record of qualty control nspectons should reman wth the power bench assembly or wth personnel responsble for the assembly. It s recommended that one nspecton per month be performed; however, operator tranng and skll, amount of use, workng condtons, and establshed company standards are all factors to be consdered n schedulng nspectons. The nspectons should be performed n the followng sequence: 1. Remove any accumulated flm wth a sutable cleanng agent that wll not affect plastc materal. 2. Make certan that all components are n place and properly secured. Check ar tube fttngs for leaks. 3. Make a few test termnatons and nspect the termnatons n accordance wth the nspecton procedure descrbed n the nstructons packaged wth the termnatng head or feed track assembly. 4. Check for chpped, cracked, worn, or broken areas. If damage s evdent, repar s necessary. See Secton 8, REPLACEMENT AND REPAIR. 8. REPLACEMENT AND REPAIR Customer-replaceable parts are lsted n Fgure 5. A complete nventory should be stocked and controlled to prevent lost tme when replacement of parts s necessary. Parts other than those lsted should be replaced by TE to ensure qualty and relablty. Order replacement parts through your TE representatve, or call , or send a facsmle of your purchase order to , or wrte to: CUSTOMER SERVICE ( ) TYCO ELECTRONICS CORPORATION P0 BOX 3608 HARRISBURG, PA or TYCO ELECTRONICS CORPORATION UK LTD BARTON TORS BIDEFORD NORTH DEVON, GREAT BRITAIN For customer repar servce, call A basc pneumatc schematc s provded n Fgure REVISION SUMMARY Snce the prevous release of these nstructons, the format was changed. 5 of 6

6 ITEM PART NUMBER DESCRIPTION QTY PER ASSY SUBASSEMBLY, Ar Tube AIR VALVE, 3-Way AIR CYLINDER BENCH MOUNT NUT, Cam Adjustment KEY LABEL, CE GUARD, Foot Swtch SCREW, Machne Pan Head, 4-40 x.19 n SCREW, Slotted Pan Head, 4-40 x.25 n. 1 Fgure 5 Pneumatc Schematc for Supply In Out Ar Cylnder Foot Swtch Fgure 6 6 of 6