Absco Workshop Shed Model: 45302WK

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Margaret Neal
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CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 75mm WIDE REBATE We thank you for choosng an Australan made shed.

1 Absco Workshop Shed Model: FRONT: 4.48m SIDE: 3.0m HEIGHT: 2.m CONCRETE SLAB 300mm 4580mm CONCRETE WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER 00mm REBATED EDGE CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 75mm WIDE REBATE We thank you for choosng an Australan made shed. For further assstance please vst our detaled nstructonal vdeo lbrary at At ABSCO Industres we are always lookng to be number ONE, so please let us know what you thnk of our nstructons. Feedback makes us better. feedback@absco.com.au PAGE

SITE PREPARATION Local Authorty approval must be

Once you have selected your ste you wll need to lodge a

concrete slab and anchored down approprately (refer

Anchor sets are not suppled as standard tems wth ths

GENERAL INSTRUCTIONS Before commencng any assembly,

understandng of assembly methods and assocated detals.

all the parts aganst the parts descrbed and llustrated

TOOLS REQUIRED 3mm 4mm A NOTE ON SAFETY OPTIONAL Some

It s advsable to wear gloves when handlng these tems

2 SITE PREPARATION Local Authorty approval must be obtaned pror to constructon of the shed. Once you have selected your ste you wll need to lodge a ste plan to your local councl. The ste for the shed must be level. It s recommended that the shed be set on a 00mm concrete slab and anchored down approprately (refer page 23 for detals). Anchor sets are not suppled as standard tems wth ths product. GENERAL INSTRUCTIONS Before commencng any assembly, read through these nstructons n detal to gan a thorough understandng of assembly methods and assocated detals. Unpack the carton and carefully dentfy and check off all the parts aganst the parts descrbed and llustrated on pages three and four. TOOLS REQUIRED 3mm 4mm A NOTE ON SAFETY OPTIONAL Some parts may have sharp edges. It s advsable to wear gloves when handlng these tems and safety glasses f drllng holes. Sensble shoes are hghly recommended. Do not erect your shed n wndy condtons, ensure that the shed s securely anchored to a sold foundaton mmedately after constructon s completed. It s hghly recommended to erect the shed wth two or more people. PAGE 2

3 COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK OF 2) QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 2 STEEL SHEET 95mm X 773mm 36L RIDGE BEAM 97AL L = 52mm 2 STEEL SHEET 2045mm X 773mm 38L RIDGE BEAM 97AR L = 52mm 2 STEEL SHEET 546mm X 773mm RIDGE BEAM 97C L = 53mm STEEL SHEET 785mm X 7mm 34A RIDGE BEAM JOINER L: 450mm (7.7") ZARSP STEEL SHEET 785mm X 7mm 35A 2 5A PEAK BRACE STEEL SHEET 725mm X 773mm A FITTINGS & ACCESSORIES PACKET (SEE PAGE 4) STEEL SHEET 725mm X 773mm B PAGE 3

4 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS FITTINGS & ACCESSORIES PACKET CONTENTS 2 DOOR STRAP L: 65mm 2A 0 JOINER L= 200mm (7.9") CSJ 2 CAP GABLE L: 70mm 4A RIDGE 2 PLATES RBP 8 SELF DRILLING HEX HEAD TEK SCREWS (NO HOLE REQUIRED) FAST035 RIDGE CAP JOINER 98A HEX TEK SCREW FAST023 DRIVER BIT ASSEMBLY INSTRUCTIONS PHILLIPS HEAD DRIVER FAST038 PSTKSGL SINGLE DOOR FITTINGS PACK 3mm (0.2") DRILL BIT DRILL PSTKSGL - SINGLE DOOR FITTINGS PACK PSTKSGL DOUBLE DOOR FITTINGS PACK DOOR PADBOLT 22A DOOR PADBOLT HASP SELF TAPPING SCREWS PACKET CONTAINING 220 PACK 6P SCREW PACK 6 PACK 6P - SCREW PACK 6 6 3/6 COUNTERSUNK SCREWS & NUTS x 8mm BLIND POP RIVETS PSTKDBL - DOUBLE DOOR FITTINGS PACK 3 DOOR PADBOLT 22A 2 DOOR PADBOLT HASP SELF TAPPING SCREWS PACKET CONTAINING 220 PACK2P SCREW PACK 2 PACK2P - SCREW PACK 2 8 3/6 ROUND HEAD BOLTS & NYLOCK NUTS x 8mm BLIND POP RIVETS 2 3/6 COUNTERSUNK SCREWS & NUTS PAGE 4

5 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK 2 OF 2) QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 2 STEEL SHEET 95mm X 773mm 36R 5 STEEL SHEET 785mm X 773mm 3A 2 STEEL SHEET 2045mm X 773mm 38R 3 STEEL SHEET 785mm X 773mm 30A L = 482mm C WCP-(J) PACK (SEE PGs 6 & 7) L = 704mm C704 PORTAL FRAME FITTINGS PACK (SEE BELOW) PORTAL FRAME ACCESSORIES 2 KNEE PLATE 4 DYNABOLT 2 APEX PLATE 20 6mm TEK SCREWS 2 MULTI PURPOSE BRACKET 26 45mm TEK SCREWS PAGE 5

6 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS 45302WCP PACK QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK L = 496.5mm 55AL L = 496.5mm 55AR L = 496.5mm 55BL L = 496.5mm 55BR L = 496.5mm 55CL L = 496.5mm 55CR 2 60AL L = 496.5mm 2 60AR 2 L = 496.5mm 4 L = 496.5mm 8AL 4 L = 496.5mm 8AR L = 496.5mm 8BL L = 496.5mm 8BR PAGE 6

7 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS 45302WCP PACK (CONT.) QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 2 WITH HINGES L = 725mm 58A 2 L = 58mm 84L L = 725mm 58B 2 L = 58mm 84R 2 L = 53mm 53C 2 JAMB L= 785mm 89A 4 L = 773mm 58C JAMB L= 725mm 89C 2 L = 53mm 60C JAMB L= 568mm 90A L = 568mm 79A 4 JAMB L= 20mm 9A 2 L = 53mm 8E 4 LIP TRIM L= 546mm 87A 2 L = 53mm 8F PAGE 7

INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP.

Jon the frst channel to the CSJ by nsertng the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text s marked.

(THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3.

8 INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP. Poston the channels and the CSJ joner channel so the center of the CSJ s n lne wth the end of each channel to be joned together. STEP 2. Jon the frst channel to the CSJ by nsertng the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text s marked. Push down one sde of the CSJ untl you hear a 'clck'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = DRILL 4mm (0.6") x 3mm (0.2") (2 PER A SIDE) HOLES TO SECURE SECTIONS TOGETHER. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3. Jon the second channel to the CSJ by postonng the <<JOIN end of the channel at the center of the CSJ (on an angle). Push the CSJ nto the channel untl you here a 'clck'. FINISHED The joned channels should now look lke the pcture above wth the CSJ postoned equally nsde of the joned channels. PUSH QTY = 0pcs. CSJ PUSH CSJ CSJ CSJ HIGH-SIDE CSJ LOW-SIDE 20mm (0.79") CSJ 5mm (0.59") PAGE 8

9 STEP. PRE-ASSEMBLY OF SPLICED S NOTE: JOIN TOGETHER 20 X SECTIONS USING 0 X JOINERS (PART CSJ) 4 X 8AR 4 X 8AL 2 X 60AR 2 X 60AL X 55AR X 55AL X 55BR X 55BL NOTE: SOME S HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY WHERE THE CSJ JOINING COVERS HOLES ON THE S YOU ARE CONNECTING 55BL 2993mm (7.8") 60AR 8CR 8CL 60AL 55BR 55AL 55AR 8BR 55CL 55CR = = = = = = 4 x 8A 2 x 60A x 55A x 55B x 55C x 8B X 55CR X 55CL 8BL X 8BR X 8BL PAGE 9

10 INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE : PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP. STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP. PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END. REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM PAGE 0

11 STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM QTY. = TEK SCREW DRIVER BIT QTY. = 8 SELF DRILLING TEK SCREW QTY. = 2 RIDGE BEAM 52mm (59.9") PARTS 97AL & 97AR QTY. = PUSH PUSH PART ZARSP - 450mm (7.7") LONG 6mm (0.63") 97AR ZARSP 200mm (7.9") 250mm (9.8") 97AL 6mm (0.63") (PART 97A) 2993mm (7.8") OVERALL LENGTH THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm (2.0"). PAGE

12 VIEW OF ROOF COMPONENTS 87A 60A 8A 8E 98A 87A 60C 60C 97C 4A 87A 8E 97A 4A 60A 8A 87A PAGE 2

13 Absco Workshop Shed Model: 55B 30A 36R 53C 3A 3A 5A PF 30A 3A 3A 90A 84L 8B 84R 53C 36L 35A 38L 38R 3A 8F 36R 30A 8A 55C VIEW OF WALL COMPONENTS 8F 84R 38R 9A 89A 9A 22A 5A 38L 36L 34A 89A 79A 84L A 55A 8A B PAGE 3

ABSCO ASSEMBLY INTRODUCTION The snap-tte assembly system locks all permeter channels to all roof and wall sheets wthout the need for tools and fasteners.

14 ABSCO ASSEMBLY INTRODUCTION The snap-tte assembly system locks all permeter channels to all roof and wall sheets wthout the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the permeter channels are secured to the top and bottom of each panel usng the snaptte system, as detaled on the followng pages wherever you see the symbol. HIGH SIDE PUSH HIGH SIDE HIGH SIDE HIGH SIDE PUSH After jonng sheets together, poston channel over one end of the sheets, gently tappng t over the snaptte lugs, workng along the sheets to the other end. PUSH Poston sheets on tmbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS HIGH SIDE Each permeter channel must fnsh flush wth the edges of the sheets. the snap-tte system allows adjustment for ths process by smply tappng the channel along the sheets untl each end s neatly flush. Jon components together wth one screw at ths locaton only, as some channel sectons have extra holes that are not requred for ths model of garden shed 3mm POP RIVETS 4mm NUT & BOLT SET Do not jon components together at ths locaton yet, as the screw may obstruct further assembly of other components SELF DRILLING TEK SCREW FOR JOINING PORTAL FRAME COMPONENTS PAGE 4

DIRECTION IN COMPARISON TO HORIZONTAL DOOR S B A 20mm

15 DOOR DOOR PANEL ASSEMBLY 58C 58C 58A 58B B A 2A 58C 58A 58C 89C ALL VERTICAL DOOR S ARE INSTALLED IN THE REVERSE DIRECTION IN COMPARISON TO HORIZONTAL DOOR S B A 20mm FLANGE 5mm FLANGE FOUR HOLE SET FOR PADBOLT CONNECTION PAGE 5

16 SMALL PANEL ( Requred) REAR PANEL ASSEMBLY LARGE PANEL ( Requred) 30A 3A 3A 30A 3A 3A 53C 55B 8F 8B PAGE 6

17 SIDE PANEL ASSEMBLY (2 Requred) TRIM THE TIP OF EACH SHEET OR BEND OUT OF THE WAY TO ALLOW S TO FIT HARD UP TO THE EDGE OF THE SHEET 38L 38R 36R 36L 84R 5A 84L 8A INSIDE OF SHED PAGE 7

18 LARGE ROOF PANEL ASSEMBLY (2 Requred) NOTE: ONE ROOF PANEL WILL HAVE PART (87A) FITTED TO THIS END ONLY. 60A NOTE: ONE ROOF PANEL WILL HAVE PART (87A) FITTED TO THIS END ONLY. 87A 2/PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No. 8A FITTED 8A 87A PAGE 8

19 SMALL ROOF PANEL ASSEMBLY (2 Requred) NOTE: ONE ROOF PANEL WILL HAVE PART (87A) FITTED TO THIS END ONLY. NOTE: ONE ROOF PANEL WILL HAVE PART (87A) FITTED TO THIS END ONLY. 60C 87A 2/PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No. 8E FITTED 87A 8E PAGE 9

20 FRONT DOOR PANEL ASSEMBLY 89A 89A 34A 35A 55A 90A 79A 55C PAGE 20

21 FRONT PANEL ASSEMBLY ( Requred) 3A 30A 53C 8F PAGE 2

22 DOOR PANEL ASSEMBLY 9A 9A B A NOTE: Nuts and bolts (suppled) may be used nstead of pop rvets (suppled) by smply enlargng the hnge hole sets n the jamb usng a 4mm drll bt NOTE: The two holes requred to connect the padbolt hasp for each door have not been pre-punched, to allow for proper algnment. poston each hasp centrally over the padbolt shaft, and drll 3mm holes and secure wth screws PAGE 22

23 CENTRE PORTAL FRAME DETAILS REFER TO PAGE 6 FOR PORTAL FRAME PARTS AND ACCESSORIES 80mm PART C482 PART C mm 80mm FRAME ASSEMBLY AN EASY WAY TO ENSURE THAT THE ANGLE AT THE TOP OF THE PORTAL FRAME IS CORRECT IS TO USE THE GABLE WALL PANEL AS A TEMPLATE TO LAY THE SECTIONS OUT. AS THE PORTAL FRAME FITS INSIDE THE WALLS, THE WIDTH OF THE FRAME WILL BE 40mm LESS THAN THE GABLE WALL PANEL. 2045mm 2950mm 2 x APEX PLATES NOTE: PLEASE REFER TO THE PHOTOS ON PAGES 24-3 FOR CLARITY X KNEE PLATE x KNEE PLATE NOTE: REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS. NOTE: IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB, YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE. PAGE 23

24 x 9. CENTRE PORTAL FRAME ASSEMBLY SECURE RIDGE PLATES TO APEX PLATES = x x 8 3. x x 4. SLAB CENTRE LINE SLAB SIZE: 4580 x 300 x 6 (REFER: PANEL CONSTRUCTION) 45mm TEK SCREW WALL PANEL WALL PANEL 2 CENTRE LINE SLAB/PORTAL FRAME/WALL PANELS PORTAL FRAME PAGE 24

25 PANEL CONSTRUCTION NOTE: TAKE CARE TO ENSURE THAT BOTH FRONT AND REAR WALL PANELS ARE NOT POSITIONED UPSIDE DOWN. THE TOP OF EACH PANEL IS PRE-PUNCHED FOR ATTACHING ROOF SHEETS, THE BOTTOM S ARE NOT. SIDE WALL PANEL S FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL S USE 45mm SELF DRILLING SCREWS TO SECURE WALLS TO CENTRE FRAME PRE-PUNCHED TO MATCH RIDGE BEAM HOLES. SHEETING PRE-PUNCHED THIS END TO FOR CONNECTION TO FRONT AND REAR WALLS PAGE 25

26 ROOF CONSTRUCTION SECURE EACH RIDGE BEAM TO EACH RIDGE PLATE WITH 4 X 6mm SELF DRILLING TEK SCREWS. INSIDE VIEW OF FIXING X4 A B SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END MOVE THE OTHER ROOF PANEL INTO POSITION AND SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END SECURE BOTH ROOF PANELS TO THE WALLS WITH ONE SCREW IN EACH CORNER FIRST, FOLLOWED BY TWO SCREWS ADJACENT TO THE PORTAL FRAME AS SHOWN ABOVE SECURE ROOF PANELS TO THE TOP CHORDS OF THE PORTAL FRAME USING 45mm SELF DRILLING TEK SCREWS. PAGE 26

27 FINAL CONSTRUCTION BEND THE TOP AND BOTTOM FLANGES AS SHOWN, THEN HOOK THE BOTTOM FLANGES UNDER THE TOP AND SCREW THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS ANCHORING OF SHED LOCATION OF 6 CONCRETE ANCHORS - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 0mm HOLE INTO THE WALL SHEET BOLT & NUT STEEL ANGLE WALL SHEET SLAB - DRILL A 0mm HOLE INTO THE CONCRETE DYNABOLT PAGE 27

ABSCO CENTRE PORTAL FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP A, B, C: Draw pattern on concrete, n accordance wth the dmensons detaled n the assembly nstructon.

28 ABSCO CENTRE PORTAL FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP A, B, C: Draw pattern on concrete, n accordance wth the dmensons detaled n the assembly nstructon. STEP 2A, B, C: Understand where components are to be postoned STEP 3A, B, C: Jon C482 to C704 STEP 4A, B, C: Jon C482 to C482 STEP 5A, B: STEP 6A, B: Secure rdge plate (RBP) Secure mult purpose brackets STEP 7A, B, C, D: Turn frame over, repeat steps 4,5 PAGE 28

29 PAGE 29

30 PAGE 30

31 PAGE 3

32 PAGE 32

33 PAGE 33

34 PAGE 34

35 PAGE 35

Absco Space Saver Shed Assembly Instructions Model: J30082S

Absco Space Saver Shed Assembly Instructions Model: J30082S Assembly Instructons FRONT BASE LENGTH: 9ft-0-7 64n SIDE BASE LENGTH: ft-6-45 64n FRONT WALL HEIGHT: 5ft-0-55 64n REAR WALL HEIGHT: 6ft-4-49 64n ft-0-4 64n CONCRETE SLAB 0ft--3 64n CONCRETE SLAB WHEN LAYING