Absco Space Saver Shed Assembly Instructions Model: J30082S

Transcription

1 Assembly Instructions FRONT BASE LENGTH: 9' " SIDE BASE LENGTH: ' " FRONT WALL HEIGHT: 5' " REAR WALL HEIGHT: 6' " CONCRETE SLAB ' " 0' 3 64" CONCRETE SLAB WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE " DEEP AROUND THE PERIMETER REBATED EDGE CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 3" WIDE REBATE We thank you for choosing an Australian made shed. For further assistance please visit our detailed instructional video library at or contact Customer Support: At ABSCO Industries we are always looking to be number ONE, so please let us know what you think of our instructions. Feedback makes us better. feedback@absco.com.au PAGE

2 GENERAL INSTRUCTIONS Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details. Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on pages three, four and five. SITE PREPARATION The site for the shed must be level. It is recommended that the shed be set on a 4" concrete slab and anchored down appropriately (refer last page for details). TOOLS REQUIRED OPTIONAL Normal Drills No.30 and /64" A NOTE ON SAFETY Normal 5/64" Masonry 5/64" Some parts may have sharp edges. It is advisable to wear gloves when handling these items and safety glasses if drilling holes. Sensible shoes are highly recommended. Do not erect your shed in windy conditions, ensure that the shed is securely anchored to a solid foundation immediately after construction is completed. It is highly recommended to erect the shed with two or more people. PAGE

3 COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 6 JOINER L= 7 7/8" CSJ THESE COMPONENTS ARE TO BE JOINED TO THESE COMPONENTS L = 4' " 55AL JOIN >> 55AL L = 4' " 55AR JOIN >> 55AR L = 4' " 55CL JOIN >> 55CL L = 4' " 55CR JOIN >> 55CR L = 4' " 55BL JOIN >> 55BL L = 4' " 55BR JOIN >> 55BR L = 4' " 8BL JOIN >> 8BL L = 4' " 8BR JOIN >> 8BR L = 4' " 8AL L = 4' " 8AR PAGE 3

4 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK STEEL SHEET 6' " Long 43B ' 6 7 6" Wide L = ' " 6B STEEL SHEET 6' " Long 43C ' 6 7 6" Wide L = ' 6 7 6" 8J STEEL SHEET 6' " Long X4L ' 6 7 6" Wide L = 5' 47 64" 79A STEEL SHEET 6' " Long X4R ' 6 7 6" Wide WITH HINGES L = 5' 7 9 3" 58A 4 STEEL SHEET ' 0 6" Long 43D ' 6 7 6" Wide L = 5' 7 9 3" 58B STEEL SHEET 5' 0 9 3" Long 34A ' " Wide 4 L = ' 6 7 6" 58C STEEL SHEET 5' 7 9 3" Long A ' 6 7 6" Wide JAMB L= 5' 0 9 3" 89A STEEL SHEET 5' 7 9 3" Long B ' 6 7 6" Wide 0 PLASTIC SCREW CAPS PAGE 4

5 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK LIP TRIM L= ' 0 6" 88B JAMB L= 5' 47 64" 90A 0 JAMB L= 5' 7 9 3" 89C CONTENTS OF FITTINGS PACKET SELF TAPPING SCREWS 3 DOOR PADBOLT 4 JAMB L= 3' 8 3 3" 9A A 8 8/3" NYLOC NUT & BOLT SET SECURE TWO PADBOLTS TO DOOR SHEET DOOR PADBOLT HASP 8/3" CSK SCREW & NUT SECURE HINGES TO DOOR DOOR STRAP L: 6.5" A ASSEMBLY INSTRUCTIONS No. 30 & /64" DRILL BIT PHILLIPS HEAD DRIVER BIT PAGE 5

6 INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP. Position the channels and the CSJ joiner channel so the center of the CSJ is in line with the end of each channel to be joined together. STEP. Join the first channel to the CSJ by inserting the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text is marked. Push down one side of the CSJ until you hear a 'click'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = DRILL 4 ( PER A SIDE) HOLES TO SECURE SECTIONS TOGETHER USING NO. 30 DRILL. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3. Join the second channel to the CSJ by positioning the <<JOIN end of the channel at the center of the CSJ (on an angle). Push the CSJ into the channel until you here a 'click'. FINISHED The joined channels should now look like the picture above with the CSJ positioned equally inside of the joined channels. PUSH PUSH CSJ CSJ CSJ HIGH-SIDE CSJ LOW-SIDE PAGE 6

7 STEP. PRE-ASSEMBLY OF SPLICED S NOTE: JOIN TOGETHER X SECTIONS USING 6 X JOINERS (PART CSJ) X 8AR X 8AL X 55AR X 55AL X 55CR X 55CL NOTE: SOME S HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY WHERE THE CSJ JOINING COVERS HOLES ON THE S YOU ARE CONNECTING 55CR 9' " 8AR 8AL 55CL 55AR 55AL 8BL 55BR 55BL = = = = = x 8A x 55A x 55C x 55B x 8B X 55BR X 55BL 8BR X 8BR X 8BL PAGE 7

8 - 88B PAGE 8 VIEW OF ROOF COMPONENTS 8A 43D 43D 43D 43D 8A 88B

9 8J B A PAGE 9 Absco Space Saver Shed 6B 43B 55A X4L 55B 43C 90A 43C 34A 43B 6B 9A X4R 34A 89A 89A 9A 8B 79A A 8J 55C VIEW OF WALL COMPONENTS

10 ABSCO ASSEMBLY INTRODUCTION The snap-tite assembly system locks most perimeter channels to all roof and wall sheets without the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the perimeter channels are secured to the top and bottom of each panel using the snaptite system, as detailed on the following pages wherever you see the symbol. SNAP T TE i HIGH SIDE PUSH HIGH SIDE HIGH SIDE HIGH SIDE PUSH After joining sheets together, position channel over one end of the sheets, gently tapping it over the snaptite lugs, working along the sheets to the other end. PUSH Position sheets on timbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS HIGH SIDE Each perimeter channel must finish flush with the edges of the sheets. the snap-tite system allows adjustment for this process by simply tapping the channel along the sheets until each end is neatly flush. Join components together with one screw at this location only, as some channel sections have extra holes that are not required for this model of garden shed 8/3" NUT & BOLT SET Once constructed place screw caps over fasteners Do not join components together at this location yet, as the screw may obstruct further assembly of other components PAGE 0

11 . REAR PANEL ASSEMBLY LAY SHEETS OUT AS SHOWN 43C 43B 43C 43B 55B 8B ATTACH 55B WITH NOTCHED END AS SHOWN PAGE

12 . SIDE PANEL ASSEMBLY (TWO REQUIRED) 6B LAY SHEETS OUT AS SHOWN X4R X4L 8J ATTACH 6B WITH NOTCHED END AS SHOWN PAGE

13 3. ROOF PANEL ASSEMBLY LAY SHEETS OUT AS SHOWN 43D 43D 43D 8A 43D 88B 8A 88B ATTACH LIPS 88B AS SHOWN. LIPS SHOULD OVERLAP ROOF 8A. PAGE 3

14 4. DOOR PANEL ASSEMBLY 58C ATTACH 58C S AS DESCRIBED ON PAGE 0 58C 58A 58B B A A 58C 58A 58C 89C ATTACH 89C WITH COLORED SIDE FACING OUT. ATTACH 58A AND 58B TO SHEET B SO THAT THE 5/3" SIDE OF THE S ARE ON THE OUTSIDE OF SHEET B B A 5/3" FLANGE 9/3" FLANGE ENSURE 58C OUTER FLANGE SITS OVER UPRIGHT FLANGE FOUR HOLE SET FOR PADBOLT CONNECTION PAGE 4

15 5. FRONT PANEL ASSEMBLY 89A LAY SHEETS OUT AS SHOWN 89A 34A 34A NOTCH ON JAMB 90A FITS OVER JAMB 89A AND 89B AND NOTCH ON 89B AND 89A FITS OVER 55A 55A 90A 89A 55A DO NOT INSTALL THIS SCREW (OR THE TOP EQUIVALENT) UNTIL S 77A AND 55C ARE INSTALLED 90A 79A 55C 55A 89A 55C 79A NOTCH ON JAMB 89A AND 89B FITS OVER 55C AND 79A INSERTS INTO 55C WITH SHORTEST SIDE FACING OUT. PAGE 5

16 6. DOOR PANEL ASSEMBLY 9A 9A INSERT 9A JAMBS UNDER THE S AROUND THE DOOR B A NOTE: 8/3" CSK Nuts and bolts (supplied) will require enlarging the hinge hole using a /64" drill bit USE 4 x 8/3" NYLOC BOLTS TO SECURE PADBOLT TO DOOR NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment. position each hasp centrally over the padbolt shaft, and drill holes with No. 30 Drill and secure with screws PAGE 6

17 PANEL CONSTRUCTION NOTE: Take care to ensure that both front and rear wall panels are not positioned upside down. The top channel of each panel is pre-punched for attaching roof sheets. The base channels are not pre-punched. SIDE WALL PANEL S FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL S PAGE 7

18 FINAL CONSTRUCTION ANCHORING OF SHED LOCATION OF 8 CONCRETE ANCHORS - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 5/64" HOLE INTO THE WALL SHEET - DRILL A 5/64" HOLE INTO THE CONCRETE BOLT & NUT STEEL ANGLE DYNABOLT WALL SHEET SLAB PAGE 8