Absco Workshop Shed Model: 45232WK

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Irene Harrison
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EDGE CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 75mm WIDE REBATE We thank you for choosng an Australan made shed.

1 FRONT: 4.48m SIDE:.6m HEIGHT:.00m CONCRETE SLAB 360mm 4580mm CONCRETE WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE 5mm DEEP AROUND THE PERIMETER 00mm REBATED EDGE CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 75mm WIDE REBATE We thank you for choosng an Australan made shed. For further assstance please vst our detaled nstructonal vdeo lbrary at At ABSCO Industres we are always lookng to be number ONE, so please let us know what you thnk of our nstructons. Feedback makes us better. feedback@absco.com.au PAGE

SITE PREPARATION Local Authorty approval must be

Once you have selected your ste you wll need to lodge a

concrete slab and anchored down approprately (refer

Anchor sets are not suppled as standard tems wth ths

GENERAL INSTRUCTIONS Before commencng any assembly,

understandng of assembly methods and assocated detals.

all the parts aganst the parts descrbed and llustrated

TOOLS REQUIRED 3mm 4mm A NOTE ON SAFETY OPTIONAL Some

It s advsable to wear gloves when handlng these tems

2 SITE PREPARATION Local Authorty approval must be obtaned pror to constructon of the shed. Once you have selected your ste you wll need to lodge a ste plan to your local councl. The ste for the shed must be level. It s recommended that the shed be set on a 00mm concrete slab and anchored down approprately (refer page 3 for detals). Anchor sets are not suppled as standard tems wth ths product. GENERAL INSTRUCTIONS Before commencng any assembly, read through these nstructons n detal to gan a thorough understandng of assembly methods and assocated detals. Unpack the carton and carefully dentfy and check off all the parts aganst the parts descrbed and llustrated on pages three and four. TOOLS REQUIRED 3mm 4mm A NOTE ON SAFETY OPTIONAL Some parts may have sharp edges. It s advsable to wear gloves when handlng these tems and safety glasses f drllng holes. Sensble shoes are hghly recommended. Do not erect your shed n wndy condtons, ensure that the shed s securely anchored to a sold foundaton mmedately after constructon s completed. It s hghly recommended to erect the shed wth two or more people. PAGE

3 COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK OF ) QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK STEEL SHEET 95mm X 773mm 36L STEEL SHEET 785mm X 7mm 35A STEEL SHEET 980mm X 773mm 4D STEEL SHEET 75mm X 773mm A STEEL SHEET 70mm X 773mm STEEL SHEET 75mm X 773mm B STEEL SHEET 785mm X 7mm 34A PEAK BRACE 5A FITTINGS & ACCESSORIES PACKET (SEE BELOW) ASSEMBLY INSTRUCTIONS FITTINGS & ACCESSORIES PACKET CONTENTS 3 DOOR PADBOLT A 350 SELF TAPPING SCREWS DOOR STRAP L: 65mm A 3/6 COUNTERSUNK SCREWS & NUTS CAP GABLE L: 70mm 4A 8 3/6 ROUND HEAD BOLTS & NUTS RIDGE CAP JOINER 98A 3mm POP RIVETS PAGE 3

4 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS FITTINGS & ACCESSORIES PACKET CONTENTS (CONT.) RIDGE PLATES RBP DOOR PADBOLT HASP MAIN PACK CARTON (PACK OF ) STEEL SHEET 95mm X 773mm 36R 5 STEEL SHEET 785mm X 773mm 3A 3 STEEL SHEET 785mm X 773mm 30A MID-FRAME PACK (SEE BELOW) MF 453WK SET (SEE PGs 5&6) MID-FRAME CONTENTS (80mm X 40mm SECTIONS) QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 80 C06 40 L = 06mm L = 704mm C704 MID-FRAME ACCESSORIES KNEE PLATE 4 DYNABOLT APEX PLATE 0 6mm TEK SCREWS MULTI PURPOSE BRACKET 6 45mm TEK SCREWS PAGE 4

5 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK OF ) SET QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 0 CSJ ZARSP JOINER L= 00mm (7.9") THESE COMPONENTS ARE TO BE JOINED RIDGE BEAM JOINER L: 450mm (7.7") TO THESE COMPONENTS L = 496.5mm 55AL L = 496.5mm 55AR L = 496.5mm 55BL L = 496.5mm 55BR L = 496.5mm 55CL L = 496.5mm 55CR L = 496.5mm 60AL L = 496.5mm 60AR L = 496.5mm 8AL L = 496.5mm 8AR L = 496.5mm 8BL L = 496.5mm 8BR L = 6.5mm 8CL L = 6.5mm 8CR RIDGE BEAM 97AL L = 5mm RIDGE BEAM 97AR L = 5mm PAGE 5

6 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK OF ) SET (CONT.) QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK RIDGE BEAM 97C L = 53mm L = 53mm 8F L = 53mm 53C L = 43mm 83L WITH HINGES L = 75mm 58A L = 43mm 83R L = 75mm 58B JAMB L= 785mm 89A 4 L = 773mm 58C JAMB L= 75mm 89C L = 53mm 60C JAMB L= 568mm 90A L = 568mm 79A 4 JAMB L= 0mm 9A L = 53mm 8E 4 LIP TRIM L= 70mm 86A PAGE 6

INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.

Poston the channels and the CSJ joner channel so the center of the CSJ s n lne wth the end of each channel to be joned together. STEP.

Push down one sde of the CSJ untl you hear a 'clck'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = DRILL 4mm (0.6") x 3mm (0.

(THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3.

7 INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP. Poston the channels and the CSJ joner channel so the center of the CSJ s n lne wth the end of each channel to be joned together. STEP. Jon the frst channel to the CSJ by nsertng the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text s marked. Push down one sde of the CSJ untl you hear a 'clck'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = DRILL 4mm (0.6") x 3mm (0.") ( PER A SIDE) HOLES TO SECURE SECTIONS TOGETHER. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3. Jon the second channel to the CSJ by postonng the <<JOIN end of the channel at the center of the CSJ (on an angle). Push the CSJ nto the channel untl you here a 'clck'. FINISHED The joned channels should now look lke the pcture above wth the CSJ postoned equally nsde of the joned channels. PUSH QTY = 0pcs. CSJ PUSH CSJ CSJ CSJ HIGH-SIDE CSJ LOW-SIDE 0mm (0.79") CSJ 5mm (0.59") PAGE 7

8 STEP. PRE-ASSEMBLY OF SPLICED S NOTE: JOIN TOGETHER 0 X SECTIONS USING 0 X JOINERS (PART CSJ) X 8AR X 8AL X 60AR X 60AL X 55AR X 55AL X 55BR X 55BL X 55CR X 55CL X 8BR X 8BL NOTE: SOME S HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY WHERE THE CSJ JOINING COVERS HOLES ON THE S YOU ARE CONNECTING X 8CR X 8CL 60AL 55BL 8BL 993mm (7.8") 60AR 8AL 8AR 55BR 55AL 55AR 8BR 55CL 55CR 53mm (88.7") 8CR 8CL = x 8A = x 60A = x 55A = x 55B = x 55C = x 8B = x 8C PAGE 8

9 INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE : PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE : INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 5mm IN EACH RIDGE CAP. STAGE 3: TURN RIDGE CAP OVER AND MEASURE 50mm FROM THE END OF EACH RIDGE CAP. PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END. REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM PAGE 9

10 STEP. PRE-ASSEMBLY OF SPLICED RIDGE BEAM QTY. = TEK SCREW DRIVER BIT QTY. = 8 SELF DRILLING TEK SCREW QTY. = RIDGE BEAM 5mm (59.9") PARTS 97AL & 97AR QTY. = PUSH PUSH PART ZARSP - 450mm (7.7") LONG 6mm (0.63") 97AR ZARSP 00mm (7.9") 50mm (9.8") 97AL 6mm (0.63") (PART 97A) 993mm (7.8") OVERALL LENGTH THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm (.0"). PAGE 0

11 VIEW OF ROOF COMPONENTS 86A 60A 4A 8A 97A 60A 8E 98A 8A 86A 60C 60C 97C 4A 86A 8E 86A PAGE

12 55B 30A 36R 3A 8C 53C 3A 5A MF 30A 3A 3A 90A 83L 8B 83R 53C 36L 35A 4D 3A 36R 30A 8F 8C 55C VIEW OF WALL COMPONENTS 8F 83R 4D 9A 89A 9A A 89A 79A 5A 36L 34A 83L 55A A B PAGE

ABSCO ASSEMBLY INTRODUCTION The snap-tte assembly system locks all permeter channels to all roof and wall sheets wthout the need for tools and fasteners.

13 ABSCO ASSEMBLY INTRODUCTION The snap-tte assembly system locks all permeter channels to all roof and wall sheets wthout the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the permeter channels are secured to the top and bottom of each panel usng the snaptte system, as detaled on the followng pages wherever you see the symbol. HIGH SIDE PUSH HIGH SIDE HIGH SIDE HIGH SIDE PUSH After jonng sheets together, poston channel over one end of the sheets, gently tappng t over the snaptte lugs, workng along the sheets to the other end. PUSH Poston sheets on tmbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS HIGH SIDE Each permeter channel must fnsh flush wth the edges of the sheets. the snap-tte system allows adjustment for ths process by smply tappng the channel along the sheets untl each end s neatly flush. Jon components together wth one screw at ths locaton only, as some channel sectons have extra holes that are not requred for ths model of garden shed 3mm POP RIVETS 4mm NUT & BOLT SET Do not jon components together at ths locaton yet, as the screw may obstruct further assembly of other components SELF DRILLING TEK SCREW FOR JOINING MID-FRAME COMPONENTS PAGE 3

DIRECTION IN COMPARISON TO HORIZONTAL DOOR S B A 0mm

14 DOOR DOOR PANEL ASSEMBLY 58C 58C 58A 58B B A A 58C 58A 58C 89C ALL VERTICAL DOOR S ARE INSTALLED IN THE REVERSE DIRECTION IN COMPARISON TO HORIZONTAL DOOR S B A 0mm FLANGE 5mm FLANGE FOUR HOLE SET FOR PADBOLT CONNECTION PAGE 4

15 SMALL PANEL ( Requred) REAR PANEL ASSEMBLY LARGE PANEL ( Requred) 30A 3A 3A 30A 3A 3A 53C 55B 8F 8B PAGE 5

16 SIDE PANEL ASSEMBLY ( Requred) 36R 4D 36L 83R 5A 83L 8C INSIDE OF SHED PAGE 6

17 LARGE ROOF PANEL ASSEMBLY ( Requred) NOTE: ONE ROOF PANEL WILL HAVE PART (86A) FITTED TO THIS END ONLY. 60A NOTE: ONE ROOF PANEL WILL HAVE PART (86A) FITTED TO THIS END ONLY. 86A /PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No. 8A FITTED 8A 86A PAGE 7

18 SMALL ROOF PANEL ASSEMBLY ( Requred) NOTE: ONE ROOF PANEL WILL HAVE PART (86A) FITTED TO THIS END ONLY. NOTE: ONE ROOF PANEL WILL HAVE PART (86A) FITTED TO THIS END ONLY. 60C 86A /PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No. 8E FITTED 86A 8E PAGE 8

19 FRONT DOOR PANEL ASSEMBLY 89A 89A 34A 35A 55A 90A 79A 55C PAGE 9

20 FRONT PANEL ASSEMBLY ( Requred) 3A 30A 53C 8F PAGE 0

21 DOOR PANEL ASSEMBLY 9A 9A B A NOTE: Nuts and bolts (suppled) may be used nstead of pop rvets (suppled) by smply enlargng the hnge hole sets n the jamb usng a 4mm drll bt NOTE: The two holes requred to connect the padbolt hasp for each door have not been pre-punched, to allow for proper algnment. poston each hasp centrally over the padbolt shaft, and drll 3mm holes and secure wth screws PAGE

22 JOINING RIDGE BEAMS DO NOT CUT OFF THE PROTRUDING SECTION AT EACH END OF THE FULL LENGTH RIDGE BEAM USING A HACKSAW, REMOVE THE PROTRUDING SECTION OF EACH RIDGE BEAM. 98A THIS WILL ALLOW THE TWO SECTIONS TO BUTT UP NEATLY TO EACH OTHER. JOINING WALL & ROOF PANELS TRIM THE PERIMETER S BY 6.5mm TO ALLOW EDGE RIBS OF THE SHEETING TO BE OVERLAPPED. PAGE

23 MID-FRAME DETAILS REFER TO PAGE 4 FOR MID-FRAME PARTS AND ACCESSORIES 80mm PART C06 PART C mm 80mm FRAME ASSEMBLY AN EASY WAY TO ENSURE THAT THE ANGLE AT THE TOP OF THE MID-FRAME IS CORRECT IS TO USE THE GABLE WALL PANEL AS A TEMPLATE TO LAY THE SECTIONS OUT. AS THE MID-FRAME FITS INSIDE THE WALLS, THE WIDTH OF THE FRAME WILL BE 40mm LESS THAN THE GABLE WALL PANEL. 980mm 0mm x APEX PLATES NOTE: PLEASE REFER TO THE PHOTOS ON PAGES 4-3 FOR CLARITY X KNEE PLATE x KNEE PLATE NOTE: REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS. NOTE: IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB, YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE. PAGE 3

24 x 9. MID-FRAME ASSEMBLY. 8 0 SECURE RIDGE PLATES TO APEX PLATES = x 4 4 x 8 3. x x 4. SLAB CENTRE LINE SLAB SIZE: 4580 x 360 x 6 (REFER: PANEL CONSTRUCTION) 45mm TEK SCREW WALL PANEL WALL PANEL CENTRE LINE SLAB/MID-FRAME/WALL PANELS MID-FRAME PAGE 4

25 PANEL CONSTRUCTION NOTE: TAKE CARE TO ENSURE THAT BOTH FRONT AND REAR WALL PANELS ARE NOT POSITIONED UPSIDE DOWN. THE TOP OF EACH PANEL IS PRE-PUNCHED FOR ATTACHING ROOF SHEETS, THE BOTTOM S ARE NOT. SIDE WALL PANEL S FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL S USE 45mm SELF DRILLING SCREWS TO SECURE WALLS TO CENTRE FRAME PRE-PUNCHED TO MATCH RIDGE BEAM HOLES. SHEETING PRE-PUNCHED THIS END TO FOR CONNECTION TO FRONT AND REAR WALLS PAGE 5

26 ROOF CONSTRUCTION SECURE EACH RIDGE BEAM TO EACH RIDGE PLATE WITH 4 X 6mm SELF DRILLING TEK SCREWS. INSIDE VIEW OF FIXING X4 A B SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END MOVE THE OTHER ROOF PANEL INTO POSITION AND SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END SECURE BOTH ROOF PANELS TO THE WALLS WITH ONE SCREW IN EACH CORNER FIRST, FOLLOWED BY TWO SCREWS ADJACENT TO THE MID-FRAME AS SHOWN ABOVE SECURE ROOF PANELS TO THE TOP CHORDS OF THE MID-FRAME USING 45mm SELF DRILLING TEK SCREWS. PAGE 6

27 FINAL CONSTRUCTION BEND THE TOP AND BOTTOM FLANGES AS SHOWN, THEN HOOK THE BOTTOM FLANGES UNDER THE TOP AND SCREW THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS ANCHORING OF SHED LOCATION OF 6 CONCRETE ANCHORS - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 0mm HOLE INTO THE WALL SHEET BOLT & NUT STEEL ANGLE WALL SHEET SLAB - DRILL A 0mm HOLE INTO THE CONCRETE DYNABOLT PAGE 7

ABSCO CENTRE MID-FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP A, B, C: Draw pattern on concrete, n accordance wth the dmensons detaled n the assembly nstructon.

28 ABSCO CENTRE MID-FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP A, B, C: Draw pattern on concrete, n accordance wth the dmensons detaled n the assembly nstructon. STEP A, B, C: Understand where components are to be postoned STEP 3A, B, C: Jon C06 to C704 STEP 4A, B, C: Jon C06 to C06 STEP 5A, B: STEP 6A, B: Secure rdge plate (RBP) Secure mult purpose brackets STEP 7A, B, C, D: Turn frame over, repeat steps 4,5 PAGE 8

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36 AUSTRALIA PRODUCT WARRANTY AGAINST DEFECTS Congratulatons on your purchase of an ABSCO SHED ABSCO SHEDS, ncludng garden sheds, garden beds, avares, storage unts, garages, awnngs and carports are made usng hgh qualty Australan made steel. We are pleased to advse we warrant that the steel coatng wll not rust, crack, flake peel or blster for 0 years from date of purchase, when nstalled wthn Australa. Ths warranty does not apply to surface deteroraton of panels caused by Swarf (Tny partcles of steel debrs left from cuttng, grndng or drllng operatons) that has not been removed after buldng constructon, or as a result of contact wth damp sol, chemcals, fertlsers or other corrosve substances. Ths warranty covers any Absco product used for normal domestc use and nstalled n accordance wth the nstallaton nstructons. The warranty does NOT cover Damage caused by storms, wnd, ran snow or poor foundatons. Ths warranty does NOT cover ABSCO products nstalled n severe coastal, ndustral or other hghly corrosve envronments. The warranty does not cover fasteners (screws, nuts, bolts, rvets, hasps or bolts). The warranty s lmted to replacement and delvery of components and does not nclude any labour or nstallaton costs. The benefts gven by the warranty are n addton to your other rghts and remedes under a law n relaton to the goods or servces to whch the warranty relates. The warranty apples to the excluson of all other representatons, guarantees or warrantes express or mpled, our goods come wth guarantees that cannot be excluded under the Australan consumer law and s not transferable. You are enttled to a replacement or refund for a major falure and for compensaton for any other foreseeable loss or damage. You are also enttled to have the goods repared or replaced f the goods fal to be of an acceptable qualty and the falure does not amount to a major falure. For further nformaton go to Please retan a proof of purchase (sales docket or nvoce) or regster your warranty wthn 30 days of purchase here: In the unlkely event a warranty clam s made, t must be supported by photographc evdence and detals of the defect, ncludng component part numbers, together wth proof of purchase documentaton (or on-lne regstraton of purchase) and forwarded to the address below. Upon recept of the warranty clam, the Customer Servce Manager wll contact you wthn three busness days to advse you of the assessment outcome of the clam, whch may nclude your expenses ncurred n makng the clam. THE CUSTOMER SERVICE MANAGER, ABSCO INDUSTRIES, PO BOX 9 ACACIA RIDGE QLD AUSTRALIA 40 PHONE: FAX: warranty@absco.com.au Issued 0 January 0 P a g e

37 ABSCO SHEDS - STORAGE GUIDELINES ABSCO SHEDS nclude garden sheds, garden beds, storage unts, avares, garages, awnngs and carports. ABSCO SHEDS are desgned to be weatherproof for normal weather condtons. In the event of extreme weather condtons such as heavy ran, combned wth hgh wnd gusts, the rdge cappng, sheetng jons, screw fxngs etc., may exhbt mnor deformatons whch may allow some water entry. These areas should be checked regularly to ensure that maxmum strength and protecton s mantaned. Other weather condtons such as extreme heat and extreme cold, most or dry ar can nfluence the effects of concrete floor mosture and/or condensaton on the undersde of the roof sheets. ABSCO SHEDS and storage unts are prmarly used for storage of garden equpment such as lawnmowers, wheelbarrows, garden tools etc. Storage tems that mght be adversely affected by any of the above condtons may requre addtonal protecton such as beng sealed or covered by plastc sheets and/or stacked above the concrete floor on tmber slats. Waterproof sealants may be used to offer further protecton where requred around jons and screw fxngs, as can rubber door seals and other products whch are avalable from most hardware outlets. Placement of waterproof sealants (slcone) between the base of the shed and concrete slab s not recommended, as ths process can have a reverse effect, preventng excess water from escapng, resultng wth water accumulatng and beng trapped nsde the shed. Absco accepts no responsblty for water entry, floor mosture, condensaton or the condton of the Contents nsde your Absco steel buldng arsng from any of the pre-mentoned weather condtons. P a g e

Absco Workshop Shed Model: 45302WK

Absco Workshop Shed Model: 45302WK Absco Workshop Shed Model: FRONT: 4.48m SIDE: 3.0m HEIGHT: 2.m CONCRETE SLAB 300mm 4580mm CONCRETE WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER 00mm REBATED