Absco Aviary Assembly Instructions Model: A15301FK

Size: px

Start display at page:

Download "Absco Aviary Assembly Instructions Model: A15301FK"

Roland Hodge
5 years ago
Views:

Absco Avary Assembly Instructons Model: A15301FK FRONT: 1.52m SIE : 2.96m HEIGHT: 1.

50mm 10mm 50mm THIS WILL ENSURE THAT WATER RUN OFF IS KEPT CLEAR FROM YOUR SHE We thank you for choosng an

com.au/watch-vdeos At ABSCO Industres we are always lookng to be number ONE, so please let us know what you

1 Absco Avary Assembly Instructons Model: A15301FK FRONT: 1.52m SIE : 2.96m HEIGHT: 1.8m 3060mm CONCRETE SLAB 1620mm WHEN LAYING YOUR CONCRETE SLAB, CHAMFER THE 50mm EGES OWNWARS BY 10mm. 50mm 10mm 50mm THIS WILL ENSURE THAT WATER RUN OFF IS KEPT CLEAR FROM YOUR SHE We thank you for choosng an Australan Made Avary. For further assstance please vst our detaled nstructonal vdeo lbrary at At ABSCO Industres we are always lookng to be number ONE, so please let us know what you thnk of our nstructons. Feedback makes us better. feedback@absco.com.au. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 1

GENERAL INSTRUCTIONS Before commencng any

gan a thorough understandng of assembly methods

Unpack the carton and carefully dentfy and check

concrete slab and anchored down approprately

Anchor sets are not suppled as standard tems wth

TOOLS REQUIRE 3mm 4mm A NOTE ON SAFETY Some parts

It s advsable to wear gloves when handlng these

2 GENERAL INSTRUCTIONS Before commencng any assembly, read through these nstructons n detal to gan a thorough understandng of assembly methods and assocated detals. Unpack the carton and carefully dentfy and check off all the parts aganst the parts descrbed and llustrated on pages three and four. SITE PREPARATION The ste for the avary must be level. It s recommended that the avary be set on a 100mm concrete slab and anchored down approprately (refer page 21 for detals). Anchor sets are not suppled as standard tems wth ths product. TOOLS REQUIRE 3mm 4mm A NOTE ON SAFETY Some parts may have sharp edges. It s advsable to wear gloves when handlng these tems and safety glasses f drllng holes. Sensble shoes are hghly recommended. o not erect your avare n wndy condtons, ensure that the shed s securely anchored to a sold foundaton mmedately after constructon s completed. It s hghly recommended to erect the shed wth two or more people. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 2

3 COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS QTY COMPONENT ESCRIPTION PART No. CHECK QTY COMPONENT ESCRIPTION PART No. CHECK 4 STEEL SHEET 1785mm X 773mm 30A 2 L = 1513mm STEEL SHEET 1592mm X 773mm 43A 2 L = 1513mm 81F 2 STEEL SHEET 1785mm X 731mm 33A 13 L = 712mm 3 STEEL SHEET 585mm X 773mm L = 1745mm STEEL SHEET 585mm X 773mm 154L 11 JAMB L= 1785mm 1 STEEL SHEET 585mm X 773mm 154R 1 JAMB L= 1785mm 192 MESH SHEET mm X 712mm - 1 JAMB L= 712mm MESH SHEET 590mm X 712mm A LIP TRIM L= 1592mm PRE-ASSEMBLE 1 OOR - 1 FITTINGS AN ACCESSORIES (SEE OVER) ALL SHEETS HAVE PART NO.S LOCATE ON LOWER RIGHT OR UPPER LEFT CORNER OF COLORE SIE AS SHOWN Part No. Here ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 3

4 COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS QTY COMPONENT ESCRIPTION PART No. CHECK QTY COMPONENT ESCRIPTION PART No. CHECK 6 JOINER L= 200mm (7.9") CSJ THESE COMPONENTS ARE TO BE JOINE TO THESE COMPONENTS 2 L = 1475mm 166L 2 L = 1475mm 166R 2 L = 1475mm 167L 2 L = 1475mm 167R 2 81AL L = mm 2 81AR L = mm CONTENTS OF FITTINGS PACKET 200 SELF TAPPING SCREWS 1 OOR PABOLT 22A 100 LARGE FLANGE POP-RIVETS 1 OOR PABOLT HASP 1 ASSEMBLY INSTRUCTIONS 6 SMALL FLANGE POP-RIVETS ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 4

INSTRUCTIONS FOR JOINING SPLICE S NOTE: THE TEXT MARKE ON ALL PARTS MUST BE SHOWN ON THE SAME SIE AS EACH OTHER.

Poston the channels and the CSJ joner channel so the center of the CSJ s n lne wth the end of each channel to be joned together. STEP 2.

Push down one sde of the CSJ untl you hear a 'clck'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = RILL 4mm (0.16") x 3mm (0.

Jon the second channel to the CSJ by postonng the <<JOIN end of the channel at the center of the CSJ (on an angle).

5 INSTRUCTIONS FOR JOINING SPLICE S NOTE: THE TEXT MARKE ON ALL PARTS MUST BE SHOWN ON THE SAME SIE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP 1. Poston the channels and the CSJ joner channel so the center of the CSJ s n lne wth the end of each channel to be joned together. STEP 2. Jon the frst channel to the CSJ by nsertng the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text s marked. Push down one sde of the CSJ untl you hear a 'clck'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = RILL 4mm (0.16") x 3mm (0.12") (2 PER A SIE) HOLES TO SECURE SECTIONS TOGETHER. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVE AN REPLACE URING LATER ASSEMBLY) STEP 3. Jon the second channel to the CSJ by postonng the <<JOIN end of the channel at the center of the CSJ (on an angle). Push the CSJ nto the channel untl you here a 'clck'. FINISHE The joned channels should now look lke the pcture above wth the CSJ postoned equally nsde of the joned channels. PUSH QTY = 10pcs. CSJ PUSH CSJ CSJ CSJ HIGH-SIE CSJ LOW-SIE 20mm (0.79") CSJ 15mm (0.59") ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 5

6 STEP 1. PRE-ASSEMBLY OF SPLICE S NOTE: JOIN TOGETHER 12 X SECTIONS USING 6 X JOINERS (PART CSJ) NOTE: SOME S HAVE HOLES IN THEM - YOU WILL NEE TO RE-RILL HOLES ON ANY WHERE THE CSJ JOINING COVERS HOLES ON THE S YOU ARE CONNECTING 2 X 81AR 2 X 81AL 1 X 166R 1 X 166L 1 X 167R 1 X 167L 2993mm (117.8") 81AL 81AR 167L 2950mm (116.2") 167R 166L 166R = = = 2 x 81A 2 x x 167 ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 6

7 Absco Economy Shed Model: A15031FK VIEW OF ROOF COMPONENTS 88A 81A 43A 43A 43A 81A 43A 88A ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: 15301FK 28/04/16 PAGE 7 NO.

8 Absco Avary Model: A15301FK 81F 166 RIGHT HAN SIE PANEL 30A 30A 30A 33A A 33A F 166 LEFT HAN SIE PANEL L R VIEW OF WALL COMPONENTS 164 ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/ FRONT OOR PAGE 8

ABSCO ASSEMBLY INTROUCTION The snap-tte assembly system locks most permeter channels to all roof and wall sheets wthout the need for tools and fasteners.

9 ABSCO ASSEMBLY INTROUCTION The snap-tte assembly system locks most permeter channels to all roof and wall sheets wthout the need for tools and fasteners. Where possble, many components have been pre-punched for ease of assembly, wth others requrng 3mm holes to be drlled where requred. To pre-assemble the four wall panels and two roof panels, the permeter channels are secured to the top and bottom of each panel usng the snaptte system, as detaled on the followng pages wherever you see the symbol. HIGH SIE PUSH HIGH SIE HIGH SIE HIGH SIE PUSH After jonng sheets together, poston channel over one end of the sheets, gently tappng t over the snaptte lugs, workng along the sheets to the other end. PUSH Poston sheets on tmbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS HIGH SIE Jon components together wth one screw at ths locaton only, as some channel sectons have extra holes that are not requred for ths model of garden shed o not jon components together at ths locaton yet, as the screw may obstruct further assembly of other components Pre-drll the hole pror to jonng components together. Many components wll be able to be used as a template to determne drllng locatons ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 Each permeter channel must fnsh flush wth the edges of the sheets. the snap-tte system allows adjustment for ths process by smply tappng the channel along the sheets untl each end s neatly flush. 3mm POP RIVETS (SMALL FLANGE FOR FITTING OOR HINGES) 3mm POP RIVETS (LARGE FLANGE FOR FITTING MESH TO FRAMES) PAGE 9

10 REAR PANEL ASSEMBLY 30A 30A 81F 81F ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 10

11 ROOF PANEL ASSEMBLY 43A 43A 43A 43A 81A 88A 88A 81A ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 11

12 SIE PANEL ASSEMBLY LEFT HAN SIE A A SMALL EGE STEP I. 166 JOIN THE JAMB AN SECTIONS ( & 172) TOGETHER AT PRE-PUNCHE LOCATIONS TO FORM THE CORNER MULLION. THE SECTION WILL FINISH 20mm SHORT OF THE JAMB AT EACH EN. STEP 2. JOIN TWO JAMB SECTIONS () TOGETHER TO FORM ONE OUBLE JAMB. STEP 2. STEP 1. SMALL PAN THIS SIE 33A STEP 3. JOIN TWO SHEETS TOGETHER AS SHOWN 30A ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 12

13 SIE PANEL ASSEMBLY LEFT HAN SIE (CONTINUE) STEP 4. FIT THE TOP AN BOTTOM S (166 & 167) TO THE WALL SHEETS. ENSURE THAT THE PRE-PUNCHE HOLES IN THE SIE ARE LOCATE AT THE RIGHT HAN EN FOR CONNECTING THE JAMBS AN CORNER MULLION. THE S WILL EXTEN PAST THE CORNER MULLION BY 3mm. CORNER MULLION (STEP 1) 167 OUBLE JAMB (STEP 2) SMALL PAN THIS SIE 166 SHEETS (STEP 3) ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 13

14 SIE PANEL ASSEMBLY LEFT HAN SIE (CONTINUE) STEP NOTCHE CORNERS TO BOTTOM OF SHEETS 154 LAY THESE SECTIONS OVER THE PANEL AS SHOWN, LOCKING THE SHEETS INTO THE BOTTOM. MOVE THE TOP INFILL S () INTO POSITION. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 14

15 SIE PANEL ASSEMBLY RIGHT HAN SIE L A 30A 167 STEP I. JOIN THE JAMB AN SECTIONS ( & 172) TOGETHER AT PRE-PUNCHE LOCATIONS TO FORM THE CORNER MULLION. THE SECTION WILL FINISH 20mm SHORT OF THE JAMB AT EACH EN. STEP 1. STEP 2. STEP 2. JOIN TWO JAMB SECTIONS () TOGETHER TO FORM ONE OUBLE JAMB. SMALL PAN THIS SIE 33A 30A STEP 3. JOIN THE TWO SHEETS TOGETHER AS SHOWN ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 15

16 SIE PANEL ASSEMBLY RIGHT HAN SIE (CONTINUE) STEP 4. FIT THE TOP AN BOTTOM S (166 & 167 TO THE WALL SHEETS. ENSURE THAT THE PRE-PUNCHE HOLES IN THE SIE ARE LOCATE AT THE LEFT HAN EN FOR CONNECTING THE JAMBS AN CORNER MULLION. THE S WILL EXTEN PAST THE CORNER MULLION BY 3mm. CORNER MULLION (STEP 1) OUBLE JAMB (STEP 2) SMALL PAN THIS SIE SHEETS (STEP 3) ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 16

17 SIE PANEL ASSEMBLY RIGHT HAN SIE (CONTINUE) NOTCHE CORNERS TO BOTTOM OF SHEETS 154L STEP 5. LAY THESE SECTIONS OVER THE PANEL AS SHOWN, LOCKING THE SHEETS INTO THE BOTTOM. 30A NOTE: THIS EGE ONLY FOLE AT 90 EGREES (154L) MOVE THE TOP INFILL S () INTO POSITION. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 17

18 FRONT PANEL ASSEMBLY STEP 1. PARTS REQUIRE: 2) S (PART 164) 3) JAMBS (PART ) STEP 2. JOIN ALL SECTIONS TOGETHER, LINING UP EACH JAMB WITH PRE-PUNCHE HOLES LOCATE IN BOTH SECTIONS. 8mm ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 18

19 FRONT PANEL ASSEMBLY (CONTINUE) STEP 3. LOCK THE ON TO THE SHEET AS SHOWN. THE WILL FINISH 30mm IN FROM EACH SIE OF THE SHEET. STEP R NOTCHE CORNERS TO BOTTOM OF SHEETS THIS EGE ONLY FOLE AT 90 EGREES. LAY THESE SECTIONS, ONE AT A TIME, OVER THE FRAME AS SHOWN, LOCKING THE SHEETS INTO THE BOTTOM. 192 STEP 5. MOVE THE OOR HINGE JAMB (PART 192) INTO POSITION, LOCATING IT "OVER THE TOP" OF THE SHEET (154R) AN SECURING IT TO THE OTHER JAMB (). (THE SCREWS SECURING THE EXISTING JAMB () WILL HAVE TO BE REMOVE AN THEN REPLACE) STEP 6. MOVE THE THREE INFILL S INTO POSITION AN SCREW TO THE TOP/BOTTOM S WITH TWO SCREWS EACH. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 19

20 FRONT PANEL ASSEMBLY (CONTINUE) STEP 7. LAY THE OOR PANEL IN THE OPEN POSITION ON THE FRAME AS SHOWN. USING THE SMALL FLANGE POP RIVETS, SECURE THE OOR TO THE OOR HINGE JAMB. STEP 8. FOR THE MIRAIL ABOVE THE OOR, JOIN THE JAMB (195) TO THE () AS SHOWN. FIT THE MIRAIL PARALLEL ABOVE THE OOR, TO THE SIE JAMBS WITH SCREWS FROM THE UNERNEATH SIE. 195 ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 20

21 WALL PANEL ASSEMBLY SIE WALL PANEL S FIT INTO THE NOTCHE FRONT AN REAR WALL PANEL S SCREW THE FRONT FRAME CORNER JAMBS INTO THE PRE-PUNCHE HOLES OF THE SIE WALL CORNER MULLIONS. LAP THESE CORNER SHEETS, RILL AN SCREW TOGETHER. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 21

22 FINAL CONSTRUCTION THE ROOF PANEL WILL OVERLAP THE FRONT AN SIE WALLS BY 37mm THERE IS NO OVERHANG OVER THE BACK WALL STEP 1. LINE UP THE PRE-PUNCHE HOLES IN BOTH THE ROOF SHEETS AN SIE WALL TOP S, AN SECURE WITH SCREWS, COMMENCING WITH ONE SCREW IN EACH CORNER FIRST. STEP 2. RILL THROUGH THE SIE OF THE BACK WALL LIP FLASHING INTO THE BACK WALL TOP AN SECURE WITH SCREWS. STEP 3. RILL THROUGH THE FRONT SHEET INTO THE FRONT WALL TOP AN SECURE WITH SCREWS ANCHORING OF SHE LOCATION OF 12 CONCRETE ANCHORS - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, YNABOLT AN STEEL ANGLE - RILL A 10mm HOLE INTO THE WALL SHEET BOLT & NUT STEEL ANGLE WALL SHEET SLAB - RILL A 10mm HOLE INTO THE CONCRETE YNABOLT ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 22

23 FITTING OF WIRE MESH ALL MESH SHEETS ARE FITTE TO THE OF THE AVIARY. INSIE WARNING IT IS RECOMMENE THAT NEW GALVINESE MESH SHOUL BE WEATHERE FOR TWO (2) MONTHS OR SCRUBBE WITH A MIL ACIIC SOLUTION SUCH AS VINEGAR, THEN RINSE WITH WATER BEFORE BEING USE IN BIR HOUSING APPLIANCES. INSIE VIEW OF AVIARY THE MESH SHEETS ARE FIXE TO FRAMEWORK USING THE LARGE FLANGE RIVETS SUPPLIE. WORKING FROM INSIE THE AVIARY, LOCATE THE FIRST MESH SHEET OVER THE FRAMEWORK. RILL 3mm HOLES AN FASTEN WITH RIVETS TO THE FRAMEWORK AT 150mm CENTRES. IT IS IMPORTANT TO CONTINUALLY STRETCH THE MESH TO ENSURE A SMOOTH TIGHT FINISH. LOCATE RIVETS AT THE INSIE INTERSECTION OF THE WIRE TO FACILITATE TIGHTENING OF THE MESH AS SHOWN. ABSCO INUSTRIES ASSEMBLY INSTRUCTION - MOEL: A15301FK 28/04/16 PAGE 23

24 AUSTRALIA PROUCT WARRANTY AGAINST EFECTS Congratulatons on your purchase of an ABSCO SHE ABSCO SHES, ncludng garden sheds, garden beds, avares, storage unts, garages, awnngs and carports are made usng hgh qualty Australan made steel. We are pleased to advse we warrant that the steel coatng wll not rust, crack, flake peel or blster for 20 years from date of purchase, when nstalled wthn Australa. Ths warranty does not apply to surface deteroraton of panels caused by Swarf (Tny partcles of steel debrs left from cuttng, grndng or drllng operatons) that has not been removed after buldng constructon, or as a result of contact wth damp sol, chemcals, fertlsers or other corrosve substances. Ths warranty covers any Absco product used for normal domestc use and nstalled n accordance wth the nstallaton nstructons. The warranty does NOT cover amage caused by storms, wnd, ran snow or poor foundatons. Ths warranty does NOT cover ABSCO products nstalled n severe coastal, ndustral or other hghly corrosve envronments. The warranty does not cover fasteners (screws, nuts, bolts, rvets, hasps or bolts). The warranty s lmted to replacement and delvery of components and does not nclude any labour or nstallaton costs. The benefts gven by the warranty are n addton to your other rghts and remedes under a law n relaton to the goods or servces to whch the warranty relates. The warranty apples to the excluson of all other representatons, guarantees or warrantes express or mpled, our goods come wth guarantees that cannot be excluded under the Australan consumer law and s not transferable. You are enttled to a replacement or refund for a major falure and for compensaton for any other foreseeable loss or damage. You are also enttled to have the goods repared or replaced f the goods fal to be of an acceptable qualty and the falure does not amount to a major falure. For further nformaton go to Please retan a proof of purchase (sales docket or nvoce) or regster your warranty wthn 30 days of purchase here: In the unlkely event a warranty clam s made, t must be supported by photographc evdence and detals of the defect, ncludng component part numbers, together wth proof of purchase documentaton (or on-lne regstraton of purchase) and forwarded to the address below. Upon recept of the warranty clam, the Customer Servce Manager wll contact you wthn three busness days to advse you of the assessment outcome of the clam, whch may nclude your expenses ncurred n makng the clam. THE CUSTOMER SERVICE MANAGER, ABSCO INUSTRIES, PO BOX 119 ACACIA RIGE QL AUSTRALIA 4110 PHONE: FAX: warranty@absco.com.au Issued 01 January P a g e

25 ABSCO SHES - STORAGE GUIELINES ABSCO SHES nclude garden sheds, garden beds, storage unts, avares, garages, awnngs and carports. ABSCO SHES are desgned to be weatherproof for normal weather condtons. In the event of extreme weather condtons such as heavy ran, combned wth hgh wnd gusts, the rdge cappng, sheetng jons, screw fxngs etc., may exhbt mnor deformatons whch may allow some water entry. These areas should be checked regularly to ensure that maxmum strength and protecton s mantaned. Other weather condtons such as extreme heat and extreme cold, most or dry ar can nfluence the effects of concrete floor mosture and/or condensaton on the undersde of the roof sheets. ABSCO SHES and storage unts are prmarly used for storage of garden equpment such as lawnmowers, wheelbarrows, garden tools etc. Storage tems that mght be adversely affected by any of the above condtons may requre addtonal protecton such as beng sealed or covered by plastc sheets and/or stacked above the concrete floor on tmber slats. Waterproof sealants may be used to offer further protecton where requred around jons and screw fxngs, as can rubber door seals and other products whch are avalable from most hardware outlets. Placement of waterproof sealants (slcone) between the base of the shed and concrete slab s not recommended, as ths process can have a reverse effect, preventng excess water from escapng, resultng wth water accumulatng and beng trapped nsde the shed. Absco accepts no responsblty for water entry, floor mosture, condensaton or the condton of the Contents nsde your Absco steel buldng arsng from any of the pre-mentoned weather condtons. 2 P a g e

Absco Aviary Assembly Instructions Model: AOGC15151F

Absco Aviary Assembly Instructions Model: AOGC15151F Absco Avary Assembly Instructons FRONT:.52m SIE :.48m HEIGHT:.8m 580 CONCRETE SLAB 620mm WHEN LAYING YOUR CONCRETE SLAB, CHAMFER THE 50mm EGES OWNWARS BY 0mm. 50mm 0mm 50mm THIS WILL ENSURE THAT WATER