Unrestricted. CNC Training Programs

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1 Unrestricted CNC Training Programs

2 Course overview Course s Duration CNC1 Fundamental of CNC and machine familiarization 01 week CNC2 Siemens 828D/840DSL Operating & programming Turning 02 weeks CNC3 Siemens 828D/840DSL Operating & programming Milling 02 weeks CNC4 Siemens 828D/840DSL Operating & programming Turnmill 02 weeks CNC5 Siemens 828D/840DSL Advance programming Milling 01 weeks

3 Course : CNC1- Fundamental of CNC and machine familiarization Introduction to CNC Turning machines & Details about machine parts. Introduction to CNC Milling machines & Details about machine parts. Basic nomenclature / construction of turning machine & its function. Basic nomenclature / construction of milling machine & its function. Cartesian coordinate and Axes nomenclature Coordinate system details WCS, MCS & Relative coordinate system. Various type of operation on lathe & Milling machines Clamping devices like chuck, collets, & its accessories. Cutting Tool Nomenclature and Cutting Tool Material. Clamping jaws / job setting & tools setup Turning Various type measuring instruments & its measuring methods. Industry visit New recruits / Graduate trainees in manufacturing industries Final year and Passed out engineering students from Mechanical Diploma holders in Mechanical or allied disciplines ITI holders in Turner, Machinist and Fitter Engineers / supervisors from manufacturing industries Total weeks : 4 & 32 hours

4 Course : CNC2 Siemens 828D/840DSL Operating & programming Turning Introduction to CNC turning machines & Details about machine parts. Introduction to part program, Program structure Basic G codes G0, G1, G2, G3, G04, G90, G91, G95, G96, G33, G75. Basic M codes M00, M01, M02, M03, M04, M05, M17, M30 & SPOS. Basic new functions RND, CHF, CHR, ANG & RNDM. Tool movement and nose radius compensation G40, G41 & G42 Tool offset & work offset Basic machining parameters cutting speed, feed & depth of cut. Keyboard layout and Screen layout. Main menu machine, program manager, Alarm, tool management. Main modes Jog, Ref, MDA, Auto Introduction to standard TURNING cycles. Introduction of standard DRILLING cycles. Program verification - Real-time simulation. Practical training on software. Engineering, Diploma and ITI holders in Mechanical or allied disciplines Engineers / supervisors from manufacturing industries Total weeks : 8 & 64 hours

5 Course : CNC3 Siemens 828D/840DSL Operating & programming Milling Introduction to CNC Milling machines & Details about machine parts. Introduction to part program, Program structure Basic G codes G0, G1, G2, G3, G04, G90, G91, G95, G96, G33, G75. Basic M codes M00, M01, M02, M03, M04, M05, M17, M30 & SPOS. Tool movement and nose radius compensation G40, G41 & G42 Tool offset & work offset Basic machining parameters cutting speed, feed & depth of cut. Keyboard layout and Screen layout. Main menu machine, program manager, Alarm, tool management. Main modes Jog, Ref, MDA, Auto Introduction to standard MILLING cycles. Introduction of standard DRILLING cycles. Sub program call & Looping Program verification - Real-time simulation. Practical training on software. Engineering, Diploma and ITI holders in Mechanical or allied disciplines Operators / Engineers / supervisors from manufacturing industries Total weeks : 8 & 64 hours

6 Course : CNC4 Siemens 828D/840DSL Operating & programming Turnmill Introduction to CNC Turnmill machines & Details about machine parts. Introduction to part program, Program structure Basic G codes G0, G1, G2, G3, G04, G90, G91, G95, G96, G33, G75. Basic M codes M00, M01, M02, M03, M04, M05, M17, M30 & SPOS. Tool movement and nose radius compensation G40, G41 & G42 Basic machining parameters cutting speed, feed & depth of cut. Tool offset & work offset Main menu machine, program manager, Alarm, tool management. Main modes Jog, Ref, MDA, Auto Introduction to co-ordinate system in turn-mill application, different planes, Face and Cylinder Transformation Introduction to standard MILLING cycles. Introduction of standard DRILLING cycles. Sub program call & Looping Program verification - Real-time simulation. Practical training on software. Engineering, Diploma and ITI holders in Mechanical or allied disciplines Operators / Engineers / supervisors from manufacturing industries or trained on CNC2 course Total weeks : 4 & 32 hours

7 Course : CNC5 Siemens 828D/840DSL Advance programming Milling Advantage & Benefits of Advance programming Overview on G codes and M codes. Unconditional statements with Block number & labels. Logic comparators for conditional statements Advance programming concept with R_variables. Programming using Polar coordinate system. Usage of system variable in program Read/writing the tool & work offsets. Real-time simulation with 2D/3D simulation Details session on Frame concepts TRANS, MIRROR, SCALE & ROT Use of High speed setting cycle832 for CAM programming. Finding NC interruption block in CAM programming when power failures. Converting drawing to program - DXF reader External execution of CAM program from USB Practical training on software. Min 2 or 3 years working experience on CNC Milling or trained on CNC3 CNC Programmer / Manufacturing engineers from manufacturing industries Total weeks : 4 & 32 hours

8 Thank you From: Syed Ghouse & Ramesh EduCAD, Bangalore

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