Sliding Headstock Type Automatic CNC Lathe R04/R07-VI. "Evolution and Innovation" is the Future

Transcription

1 Sliding Headstock Type Automatic CNC Lathe R04/R07-VI "Evolution and Innovation" is the Future

2 Cincom R04/R07-VI Extremely fast, ultra-high precision, highly efficient The smaller the parts, the more experience must be concentrated in the machine design to achieve a small footprint. The Citizen R series plays in a league of its own with regard to the ultra-high precision machining of parts with diameters up to 4 mm and 7 mm. The machine has been designed for exceptional precision, very fast machining, extremely short response times and for long-term accuracy with smooth running. Two rotary tools provide for extra flexibility. Key features at a glance: Versatile, flexible Work envelopes (without re-chucking): Ø 4 x 30 mm, Ø 7 x 40 mm Up to 13 tools Up to 3 rotary tools Sub-spindle/main spindle 1 indexing Modular design of the tool holder 2 Y axes as standard Simultaneous Machining Precise, long life Service You can count on us! Monday Friday 7 a.m. to 8 p.m. Hotline-Service +49(0) service@citizen.de Linear axis drive Direct measuring system with glass scale Exceptional precision and repeatability in continuous operation 2 Cincom R04/R07-VI

3 Contents Machine Configuration 4 Linear drive 5 FANUC CNC control 6 Simultaneous Machining 7 Tooling Systems 8 Machine Installation Diagram 9 Spindle Torque 9 Machine Equipment 10 Optional accessories 11 Specifications 12 All technical data starting from Page 8! Fast, time-saving Simple and fast set-up Short cycle times, comparable to or faster than a cam lathe Simultaneous machining with up to three tools 30 m/min rapid feed rate Simultaneous axis movements to cut down on non-productive times Easy to program User friendly CNC control Comfortable interactive programming Simple program check using electronic handwheel 3

4 Machine configuration R04/R07-VI Y1 X1 Sub-spindle 10,000 min indexing Vertical holder 1 2 turning tools Triple drill holder (3 drilling tools, front end machining) (3 drilling tools, back end machining) Z3 4 Cincom R04/R07-VI

5 Linear drive The use of a linear drive decreases the acceleration times and increases rapid feed rates of the axes. Maximum precision and positioning accuracy thanks to the use of a direct measuring system (glass scale). Linear drives use less mechanical parts than ballscrew axes reducing the influence of mechanical wear or thermal effects. Main spindle Built-in motor 16,000 min -1 (at R04 20,000 min -1 ) 1 indexing Stator (Slider) N S N S N S N S Machine Magnetic disc (rotor) Y2 Z1 Zero wear, maximum precision at high speed the Linear Drive. Vertical holder 2 3 turning tools 2 rotary tools (3 as an option) 0.2kW/8,000 min -1 Amplifier Linear motor X2 CNC Serial Data Interface N S N S N S N S Machine Glass scale The fast CNC control Fanuc 18iB and the direct measuring system (glass scale) grant high-precision machining even at extremely high axis feedrates. 5

6 Fanuc 18iTB CNC control Cycle times shortened by high speed CNC processing The new Fanuc control unit 18iTB significantly reduces processing times. The ultra fast calculation and processing operations lead to drastic time savings when processing macros, reading commands etc. a major contribution to the reduction of cycle time. The electronic handwheel enables fast and safe machine operation and prove-out of new programs. A PCMCIA card slot next to the monitor simplifies the reading in/out and storage of programs. Service You can count on us! Monday Friday 7 a.m. to 8 p.m. Hotline-Service +49(0) service@citizen.de 6 Cincom R04/R07-VI

7 Simultaneous Machining Features of the CNC control Multi-axis CNC system for simultaneous or single tool machining Tool radius compensation Deep drilling cycle Constant surface speed Insertion of chamfers and radii Multiple repetitive cycles Storage capacity 40m/16k Spindle speed monitoring Synchronization of main and sub-spindle Sub-spindle/main spindle 1 indexing Rotary tools, synchronous thread cutting Background edit function Electronic handwheel Diagnosis function Short part production times through simultaneous machining with two spindles and two tool holders. Different simultaneous machining cycles with up to 3 tools like turning drilling, roughing finishing, turning and drilling at the front end combined with simultaneous drilling at the back end or milling drilling can be realised. CNC control (optional) Tool life monitoring Polygon turning function R04/07 example 1 Main spindle: turning and drilling Sub-spindle: drilling R04/07 example 2 Main spindle: turning with two tools R04/07 example 3 Main spindle: drilling with rotary tool Sub-spindle: Turning 7

8 Tooling System for the R Series Standard tool layout: R04/R07 U30B 3 turning tools (8 mm shank) 2 rotary tools R04/R07 U30B 2 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining Optional tool layout: R04/R07 U32B R04/R07 U32B R04/R07 U33B 2 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining 3 turning tools 2 rotary tools offset from the guide bush by 15 mm or 50 mm (slot machining at front and back) 3 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining R04/R07 U33B R04/R07 U34B R04/R07 U34B 1 turning tool (8 mm shank) 3 rotary tools 3 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining 1 turning tool (8 mm shank) 3 rotary tools offset from the guide bush by 2 x 5 mm and 1 x 10 mm R04/R07 U35B 1 turning tool (8 mm shank) 3 rotary tools, 2 x cross machining, 1 x end-face R04/R07 U35B 3 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining 8 Cincom R04/R07-VI

9 Machine installation diagram R Series R04-VI R07-VI Spindle Torque R04/R07 Main spindle R04/R07 Back spindle Output [kw] 1,1 0,75 10 min Constant Torque [Nm] 2,8 2,4 0,8 0,65 0,5 Constant 2,200 16,000 Speed [min -1 ] 7,500 10,000 Speed [min -1 ] Torque [Nm] 4,8 10 min 3,3 Constant 0,7 0,45 2,200 16,000 Speed [min -1 ] 9

10 Machine Equipment Standard Stationary guide bush Rotary drive unit on gang tool post Sub-spindle Workpiece separator Coolant tank Central lubrication Door lock Knock-out device for work-pieces with through-hole Coolant tank Worklight Patrol light Option Rotary tools (10 mm shift) Rotary tools for front- and back machining Vaccum parts catcher Yellow caution lamp Cut-off breakage monitoring Rotary guide bush 3 cross rotary tools High-pressure pump 10 Cincom R04/R07-VI

11 Optional accessories R Series Versatile accessories, like synchronous guide bush, chip conveyor, and 4 compartment receiver for micro parts facilitate the handling of the finished parts. 4 compartment receiver for micro parts Micro parts are unloaded from the machine and connected in the box using a vacuum system. Synchronously driven guide bush (R07-VI) max. speed up to 12,000 min -1. Flexible guide bush Guide bush opens/closes automatically. Rotary indexing unit Portioning of parts. The number of parts per cup can be programmed. 11

12 Specification Item Cincom R04-VI Cincom R07-VI Main spindle Max. machining diameter Ø 4 mm Ø 7 mm Max. machining length 30 mm 40 mm Motor output (built-in motor) 0,75/1,1 kw 0,75/1,1 kw Spindle speed 20,000 min -1 16,000 min -1 (12,000 min -1 ) Spindle indexing 1 1 Spindle bore 9 mm 12 mm Sub-spindle Max. machining diameter Ø 4 mm Ø 7 mm Max. machining length 30 mm 40 mm Motor output (servo motor) 0,5 kw 0,5 kw Spindle speed ,000 min ,000 min -1 Spindle indexing 1 1 Rotary tools at vertical holder 2 Speed 200 8,000 min ,000 min -1 Motor output (AC servo motor) 0,2 kw 0,2 kw Number of tools 2 2 Tooling system OD turning (8 x 8 x 120) 5 5 ID machining (front end) 3 3 ID machining (back end ) 3 3 Tool holders, quills 15,875 mm 15,875 mm Tool holders, turning tools (shank section) 8 mm 8 mm Collet and guide bushes Collet main spindle/sub-spindle (Schaublin) F8 (101E) F15 (120E) Guide bush (Neukomm) I351 (51.001) F3001 (5.001) Rapid feedrates All axes 30 m/min 30 m/min Machine dimensions Required space (w/o magazine) L x W x H x 870 x mm x 870 x mm Centre height mm mm Machine weight 800 kg 800 kg Input power 4 kva 4 kva Mettinger Straße 11 D Esslingen Fon +49/711/ Fax +49/711/ cme@citizen.de All specifications are subject to change without prior notice. This product is an export control item subject to the foreign exchange and foreign trade act. Thus, before exporting this product, or taking it overseas, contact your CITIZEN CINCOM dealer. Please inform your CITIZEN CINCOM dealer in advance of your intention to re-sell, export or relocate this products. For the avoidance of doubt products includes whole or part, replica or copy, technologies and software. In the event of export, proof of approval to export by government or regulatory authority must be evidenced to CITIZEN. You can operate the machines after the confirmation of CITIZEN. CITIZEN is a registered trademark of Citizen Holdings Co., Japan. 09/2011