for CNC Lathe Mori Advanced Programming Production System User-friendly features and high reliability now standard for all machines.

Transcription

1 THE MACHINE TOOL COMPANY for CNC Lathe Mori Advanced Programming Production System User-friendly features and high reliability now standard for all machines. To standardize operation among the many machine models in our product lineup, Mori Seiki developed the MAPPS operation panel. During development, Mori Seiki has been careful to collect, examine and incorporate many features desired by users around the world. The pursuit of easy operation and high reliability has brought this user-friendly interface to production floors. Accredited by the RvA ISO 9001 REGISTERED FIRM DNV Certification B.V.,THE NETHERLANDS Features User-friendly Conversational automatic programming Easy-to-see 10.4-inch TFT color LCD Easy-to-use keyboard layout Memory card interface as a standard feature Highly reliable Meets safety standards in Europe and the US. CE marking and UL approved Waterproofed in conformity with IP65 (IEC60529) Withstands vibrations of 0.98 m/s 2 Functions Conversational automatic programming Setup support Network (option) Ethernet (10 Base-T) Server PC As a standard feature, machining programs are automatically created by entering data in response to on-screen prompts. By inputting the final shape of the workpiece, the MAPPS can automatically select the necessary tools, cutting conditions and the most efficient machining sequence, thus minimizing the amount of input. Working with customer feedback, Mori Seiki has greatly improved setup support and operability. Setup is quick and precise providing operators the support they want and need to confidently begin machining. Using CAPS-NET, users can build a factory floor network over Ethernet (10 Base-T). Networking allows users to centrally and efficiently monitor and plan production.

2 Process menu A single window gives users a diverse menu of operations for general-purpose machining, cutting grooves and thread, drilling, moving along the C, Y and B axes, and handover. Even complicated workpieces require only the bare minimum input to generate machining programs, so less time is spent programming. Easy, comfortable programming Being completely conversational, programming requires only minimal input in response to onscreen prompts. Automatically determined by application Optimal tool selection Cutting conditions Machining sequence Material shape Detailed setup possible Normal cutting path Programmed cutting path Machining Cutting direction can be freely set for both rough cutting and finishing. Automatic cross-point calculation function R15 (0.6) 33 (1.3) mm (in.) To enhance programming, operators can select material shape from bar, form, special and free figure. (Free figure shown in photo.) Groove menu Finishing area Rough cutting area 80 (3.1) dia. R2 (0.08) 17.5 (0.7) dia. R70 (2.8) R2 (0.08) R26 (1.0) 70 (2.8) dia. Z 16 (0.6) The groove menu offers operators square, trapezoidal and profiled grooves to choose from. Contour input Rough cutting and finishing area can be set separately. 5 (0.2) 3 (0.12) Free contour material F mm/min (ipm) S min -1 F mm/min (ipm) S min -1 Depth of cut, feedrate and cutting speed can be set in two stages. Figures in inches are converted from metric measurements. mm (in.) X 58 (2.3) Intersections and coordinates can be instantly and automatically computed. 10 R15 (0.6) Free grooving P 70 (2.8) dia. 20 (0.8) R10 (0.4) 50 (2.0) dia. Curved and straight lines can be drawn as extensions of the material shape. Figures in inches are converted from metric measurements. mm (in.) A versatile feature for computing intersections makes drawing easy. Even materials of an unspecified cutting allowance can be easily and effectively profiled. Grooves can be set to have free contour, too.

3 Programs automatically generated through conversational type input. Automatic tool selection Automatic machining sequencing Simulation Prepared hole tools can be automatically computed by simply inputting the final shape. And, the tool shape can be displayed. Machining sequence is automatically determined from the priority of processes. The user can also manually change the computed sequence. A simulated image of the machining workpiece can be displayed to check programming. The system can also draw tool paths of manually created programs. Rear side turning Y-axis machining Direct operation (MSG-803 only) Rear side turning on the subspindle can be conversationally programmed as well, with full simulation of the planned finished workpiece. Y-axis machining is conversationally programmable, too, and with simulation of all programmed jobs. Created programs can be directly run without NC language conversion. Compiling Approach position of subspindle in workpiece handover. Y-axis X-axis G00 G01 G02 MSG-803 X...Z...; X...Z...F...; M...S...; X...Z...R...; Direct operation NC memory NC operation Subspindle position at workpiece handover. In Y-axis machining, the tool is moved along its own center height direction (Y-axis). Programs can be modified during test-runs. Time study Tooling Cutting condition The estimated cycle time is displayed after running a simulation of the machining program. Data for up to 200 tools can be registered with the system. This data is used in automatic tool selection. Up to 9 workpiece materials and 3 tool materials can be registered.

4 C, Y and B (oblique) axis machining menu for turning center C-axis menu Y-axis menu End face hole machining Side hole machining End holes Grooves holes Random holes End face grooving holes Random holes Side grooving Circle pattern Grid-based Random spotting Side holes End groove Rectangles Side groove grooves Random grooves grooves Face notching (Polar coordinate interpolation) Random grooves Circle pattern Grid-based Random spotting Contour End rectangle Side rectangle End mill Face view Side view End contour Side contour B-axis menu Oblique face holes Grooves Rectangles Contour Circle pattern Grid-based Random spotting Oblique groove Oblique rectangle Oblique contour Specifications Automatic programming application Shape Process Item Max. number of shapes Types Checks Process setup Input method Max. number of processes Machining Machining sequence Automatic processing Editing Material shape 64 per process Line ( Partial/Full drawing Alter, Insert, Add, Delete Step-by-step 128 O.D. cutting : I.D. cutting : End facing : Drilling Tapping Reaming Grooving End face notching Blank facing Grooving : Square, Trapezoid, V-pulley Threading : Straight, Tapered/Straight infeed, Double-tool cutting Specifications Turning C-axis machining Y-axis machining B-axis <oblique> machining End, Side End groove, O.D. Contour, Wrench hook, Regular polygon Drilling Tapping Reaming Grooving Rectangle contour Tool selection, Cutting conditions, Machining sequence Can change auto set sequence and T code Alter, Insert, Add, Delete Bar, Pipe, Form, Special (Bar and form), Free figure ), Arc, Roundness, Chamfering, Necking End, Side End groove, Side groove End, Side Drilling Tapping Reaming Grooving Rectangle contour Oblique Oblique groove Oblique

5 Many handy features to shorten setup time. Offset Tool list Soft jaw forming Last data can be checked on screen, a handy feature for preventing setting mistakes. Also, wear offset can be counted up or down with every operation by setting wear amount. Tools used by the selected program are displayed as a list along side simulated images of the workpiece shape, giving operators important data in a quick-to-grasp visual format. Soft jaw forming programs are automatically generated by defining jaw shape and cutting tool data. Turret index position Tool life management Load monitor Turret indexing position can also be teached. Tool life is managed according to the number of times used and the duration of use. A backup tool is automatically selected when a tool is at the end of its service-life. Tool load is regularly monitored in order to detect tool abnormalities. Tool presetter Relationship of tool presetter to tool and offset. Program check W stock allowance Chuck ZWP A D C B Workpiece POS"Z" X0 POS"X" Custom macro variables Z0 ZW Guidance is displayed while using the tool presetter. Manual tool presetter makes tool setup quicker and more efficient. Running programs and modal data can be checked while machining is in progress. Or instead of modal data, operators can monitor load or check custom macro variables. Load monitor Program editing The tool presetter is offered as an option on some models. Data Input/Output Periodic maintenance management Two programs can be opened at the same time and data copied & pasted between them. CNC data can be exchanged via memory card, RS-232-C or Ethernet (option) interface. Customers can set maintenance schedules and consumable service-life. When it's time to check or replace an item, an alarm is generated for notification.

6 Centrally and efficiently manage multiple NC machines using CAPS-NET (option). Ethernet (10 Base-T) Server PC The MAPPS can exchange CNC data with a server. Users search through the database for the required production information and download it to machines. The data on the factory floor can be checked from an office PC. Up to 30 machine systems can be connected to a single server. (The number of connectable systems will vary according to server specifications and production monitoring interval.) Rest assured the network is secure thanks to user-specific password and access-level management. Personal Computer Performance report Machine power on time, running time, spindle running time and stop time as well as other accumulated statistics can be displayed by user definable intervals of time. This makes it easy to check on machine performance. Operation result (graph) Performance data can be displayed on a time-oriented graph. At a glance, operators can see how long a machine was running and how long it sat idle. Production planning By entering production instructions from a PC, operators can check production plans for each machine on the display. Production count is automatically incremented, allowing users to check progress. Alarm history To effectively analyze machine troubles, a log of alarms can be displayed for all machines connected to the network. Measurement data tabulation Measurement data can be entered from the operation panel to enable statistical processing reporting for Cp, Cpk, etc. This provides an excellent means for monitoring changes in accuracy over time. CAPS-NET Operating Environment OS : Windows NT Server 4.0 (Requires Service Pack 5 or more.) Database : SQL Server 7.0 (Requires Service Pack 2 or more.) CPU : Pentium III 550 MHz or faster Browser : Internet Explorer 5 Memory : 256 MB or more Hard disk : 10 GB or more available area The product names indicated in this catalog are all trademarks or registered trademarks of the individual companies. The information in this catalog is valid as of October Design and specifications subject to change without notice. Mori Seiki is not responsible for differences between the information in the catalog and the actual machine. MAPPSL-EA DSS.0000