FBL-250Y/320Y/SY Series. CNC Turning-Milling Machines Linear/Box Way

Transcription

1 FNLY/2Y/SY Series FBLY/2Y/SY Series CNC TurningMilling Machines Linear/Box Way

2 Multifunctional Turning and Milling Excellence FNLY/2Y/SY Linear Way Series FBLY/2Y/SY Box Way Series CNC TurningMilling Machines Contents 2 Designed for Easy and Convenient Operations Structure and Components Servo Tailstock & Control 6 Processes and Workpieces 7 Optional Power Tool Holder 8 Tool System 1

3 Designed for Easy and Convenient Operations Unit: ZST 62 The space within the machining zone has been maximized to prevent any tool interference and provide the utmost flexibility and substantically reduce any chance of collision between the cutting tools and the machine. 9 Tool Interference & Y Axis Milling Area 1 Spindle Torque Diagrams 11 FNLY / SY & FBLY / SY Machining Zone 12 FBL2Y / SY & FBL2Y / SY Machining Zone 1 Specifications 14 Standard & Optional Accessories Swiveling Control 2

4 1 ø (max 1) ø19 An extended 1 radial tool is available for deep hole machining and staged machining with zero interference. Structure and Components Axis Pathways Rexroth roller type linear guide ways ensure the highest accuracy is maintained during high speed machining. These high hardness guide ways provide excellent rigidity and impart very fast linear motion. steel ball weak steel ball weak Spindle Hole Capacity The high speed high precision spindle combines front angular ball bearing and rear single row roller bearing to ensure optimum running and cutting precision even during extended periods of machining. The 8" spindle is designed with a spindle bore of 77 and accepts bar stock to 6 diameter. The 1" spindle is designed with a spindle bore of 88 and accepts bar stock to 77 diameter. strong Contact between ball slideway and roller slideway. ø77 ø11 strong ø66 Unit:

5 High Rigidity Power Turret New high rigidity BMT power turret and tool holder is fixed using four bolts and a positioning key for the ultimate in stable cutting. This unit uses an oversized curved tooth clutch to enhance rigidity and accuracy of cutting tools during machining. The high torque CF axis means stable operations with no vibration during dynamic milling. High Precision Built in Spindle Built in main and sub spindles are available. Built in spindles do not cause the vibrations imparted by belt drives. Built in spindles offer lower inertia and quicker acceleration/deceleration. An oil cooler is standard on built in spindles for reduced thermal deformation. Optimum structural rigidity is achieved as all main structures undergo FEA (FEM) analysis. The sturdy degree slant bed and base provide superior rigidity that does not deform, ensuring long term stability. 4

6 Servo Tailstock Optional quill to fit a ø high speed drill with a 2 bar high pressure pump for high speed drilling is available. Servo Tailstock Interface Tailstock positioning and quill thrust force are simple to set up using the specially designed servo tailstock interface. The high speed servo driven tailstock offers high speed high precision positioning and digitally controlled thrust force settings. Quill thrust force can be set according to part length & diameter. This results in reduced down time and increased manufacturing efficiency. Control Fanuc Siemens Cylindrical Interpolation Uses a 1.4" screen for easy operation. Optional Shop Turn function with integrated operating system. Finish prograing without having to use G code. Polar Coordinate Interpolation Manual Guide i Conversational editing with D simulation available. 2 window view dynamic simulation D finished part simulation D section view

7 Processes and Workpieces Contour Milling Curve Milling Engraving Grooving Tapping Face Milling Threading Automobile Parts Aluminum Alloy Motorcycle Parts Aluminum Alloy Power Tool Parts S4C Medium Carbon Steel Machine Parts S4C Medium Carbon Steel Motor Casting Aluminum Alloy Hydraulic Parts Stainless Steel Fitness Equipment Parts Aluminum Alloy 6

8 Optional Power Tool Holder Power Tooling Cutting Capabilities α12i 2.7kW 46Nm Radial (X axis) Power Milling Material: S4C Tool dia. ø2 Radial Power Tool Holder ER4 ER2 ER 6rpm max turning speed Axial Power Tool Holder ER4 ER2 ER 6rpm max turning speed Depth of cut Spindle speed Feed rate M.R.R 1 4 rpm 12 /min 24 cc/min Radial Face Milling Tool Holder Tool Clamping ø22 ø27 6rpm max turning speed Axial Face Milling Tool Holder Tool Clamping ø22 ø27 rpm max turning speed CF Axis Dynamic Milling Material: S4C Tool dia. ø2 Depth of cut Cut radius Spindle speed Feed rate M.R.R rpm 12 /min 19.2 cc/min High Speed Radial Power Tool Holder ER2 ER 12rpm max turning speed High Speed Axial Power Tool Holder ER2 ER 12rpm max turning speed Depth of cut H Power Drilling Material: S4C Cut Radius R Tool Diameter ød Axial Two Head Power Tool Holder 6rpm max speed Live tool turret motor offers optional α22i 4.kW Nm for high torque output, with speed up to 6rpm. Drill dia. Spindle speed Feed rate M.R.R Power Tapping Material: S4C Tapping spec. Spindle speed M x P. 12 rpm 2 77 rpm 1 /min 1.7 cc/min M2 x P2. 16 rpm 7

9 Tool System Boring bar sleeve I.D. & Facing tool UDrill ø2 ø ø2 ø16 ø12 ø1 ø8 Cover Boring bar holder/ Udrill holder ø4 Drill Drill sleeve MT#2 MT# Mounting block O.D. & Facing tool x Taper slice Mounting block Face & O.D. cutting tool holder BMT System 12T Turret Disc O.D. & Facing tool x Taper slice Face & O.D. cutting tool holder Mounting block O.D. & Facing tool x Taper slice Face & I.D. cutting tool holder Axial drill/mill unit Mounting block Mounting block Collet ER2 O.D. & Facing tool x Taper slice Face & O.D. cutting tool holder Taper slice Axial for both faces drill/mill unit Cover Boring bar sleeve Boring bar holder/ Udrill holder ø2 Cover Boring bar sleeve Radial drill/mill unit I.D. & Facing tool I.D. & Facing tool UDrill Drill ø ø2 ø16 ø12 ø1 ø8 Drill sleeve MT#2 MT# Subspindle Bidirectional Tool Holder ø ø2 ø16 ø12 ø1 ø8 Drill sleeve MT#2 MT# UDrill Drill 8

10 Tool Interference ø26 ø ø26 Unit: ø24 ø (max 1) ø ø189 ø19 ø24.48 ø46 ø74.16 ø8 ø28.84 ø ø21 ø16 ø2 2 XST1 ø26 49 Y Axis Milling Area Unit: ø

11 Spindle Torque Diagrams Main Spindle (Belt) FANUC 22/6ip Highspeed kgm kw 26 FANUC 22/6ip Lowspeed kgm kw kW ( min rating) 1 11kW (continuous) kW (1 min rating) kW (continuous) RPM RPM Main Spindle (Builtin) 2 FANUC 18M/6iB Low winding 2 FANUC 18M/6iB High winding FNLSY / 2SY FBLSY / 2SY (Sub spindle) FANUC 112M/1iB Output (kw) 1 1 S % S 4% 1kW S2 2min 11kW S1 Cont. Output (kw) 1 1 1kW S2 2min 11kW S1 Cont. Output (kw) kW S2 min.kw S1 Cont FANUC 18M/6iB Low winding 477Nm S % FANUC 18M/6iB High winding 2 179Nm S2 2min 6 FANUC 112M/1iB 48Nm S2 min Torque (Nm) 4 2 8Nm S 4% 18Nm S2 2min 2Nm S1 Cont Torque (Nm) 1 11Nm S1 Cont Torque (Nm) 4 Nm S1 Cont. 2 12Nm Nm Power Turret Milling CF Axis (Opt.) Nm 46 4 FANUC 2.7kW 4RPM 46Nm (max) 2.7 kw Nm 6 FANUC 4.kW 6RPM 4. kw Nm Nm (max).7 kw Torque (Nm) Nm (Cont) RPM Torque (Nm) 4 2 Intermitting Operation 1 Continuous Operation Speed [ min 1 ] Nm (Cont) 1 2 RPM 1

12 FNLY / SY & FBLY / SY Machining Zone X Axis Extension Unit: ZST ZST XST ZST 62 ZST XST TailstockST TailstockST ZST ZST XST 1 XST TailstockST TailstockST ZST 62 ZST

13 FNL2Y / SY & FBL2Y / SY Machining Zone Unit: 169 ZST ZST XST 1 2 XST TailstockST TailstockST ZST ZST XST XST TailstockST ZST TailstockST ZST ZST

14 Specifications Chuck size MODEL inch FNLY FBLY 8 (1) FNLSY FNLSY 8 (1) FNL2Y FBL2Y 1 FNL2SY FBL2SY 1 Swing over bed Swing over cover Max. cutting diameter Max. cutting length Max. bar material diameter X axis Axis Y axis ± ± ± ± travel Z axis ZB axis Max. spindle speed rpm 4, 4,,, Main spindle Spindle nose Spindle hole diameter Transmission ASA A26 77 Belt Builtin (Optional) A26 77 Belt Builtin (Optional) A28 88 Belt Builtin (Optional) A28 88 Belt Builtin (Optional) Chuck size inch 6" 6" Max. spindle speed rpm 6, 6, Subspindle Spindle nose ASA N/A A N/A A Spindle hole diameter 4 4 Transmission Belt Belt C axis positional accuracy.1º.1º.1º.1º Turret BMT 6 BMT 6 BMT 6 BMT 6 Number of tools EA Tool specifications Turning tool size Boring tool size Tool change time sec Live tooling Max. speed Motor power rpm kw 4 (6) 2.7 (46Nm) 4 (6) 2.7 (46Nm) 6, 4. (Nm) 6, 4. (Nm) Rapid traverse X / Y axis Z / ZB axis m/min m/min 24 / 2 / 2 24 / 2 / 2 24 / 2 / 2 24 / 2 / 2 Tailstock Quill taper hole Tailstock travel MT#4 6 MT# 6 Spindle motors Main spindle Sub spindle kw kw 11 / 1 11 / 1. / / 1 11 / 1. / 7. Servo motors X / Y axis Z / ZB axis kw kw 2.7 / / / / / / / / 2.7 Voltage / Power KVA Machine weight kg,7,8 6, 6,6 Specifications are subject to change without notice. 1

15 Standard & Optional Accessories MODEL 8" Hydraulic chuck 1" Hydraulic chuck 6" Hydraulic chuck (sub spindle) Hard jaws (set) Soft jaws (set) Boring bar holder Bidirectional boring bar holder Face holder O.D. tool holder Extended O.D. tool holder Radial power tooling holder Axial power tooling holder Tool sleeve ø8~2 (set) Coolant system Moveable coolant tank 1 set leveling bolts and pads Grease lubrication system Centralizing lubrication system Work lamp color warning light Foot pedal for hydraulic chuck Tool kit Hand wheel Chip conveyor and bucket FNL FBL FNL2 FBL2 Y SY Y SY 8"x1 8"x "x1 1"x1 1"x1 6"x1 6"x1 8"x1 1"x1 1"x1 6"x "x MODEL High pressure pump 1 bar MT4 / MT live center Prograable tailstock Servo tailstock Parts catcher (main spindle) Parts catcher (sub spindle) Manual tool setting probe (main spindle) Manual tool setting probe (sub spindle) Auto tool setting probe (main spindle) Oil skier Oil mist collector Transformer CE safety accessories CF axis Manual guide i (Fanuc) Shop turn (Siemens) Automatic door (pneumatically driven) Pedal switch for tailstock / sub spindle Bar feeder and interface Collet chuck Standard Optional FNL FBL FNL2 FBL2 Y SY Y SY Manual, Auto Tool Setter Parts Catcher Bar Feeder 14

16 Dimensions R Unit: Visual Design / tel