Multiplex W-200 S E R I E S W-200 W-200Y

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Esmond Parker
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1 Multiplex W-200 S E R I E S W-200 W-200Y

2 Advanced features of the MAZATROL SmoothG CNC Z1 Y1 (W-200Y) Y2 (W-200Y) Z2 Touch screen operation Operate similar to your smart phone / tablet X1 X2 PC with Windows 8 embedded OS C1 C2 Fastest CNC in the world Latest hardware and software for unprecedented speed and precision Easy conversational programming of multiple surface machining Smooth user graphical interface and support functions for unsurpassed ease of operation Fine tuning functions Easily configure machine parameters for different workpiece materials and application requirements MTConnect ready Convenient networking Windows is a registered trademark of Microsoft Corporation in the United States and other countries. MTConnect is a registered trademark of AMT in the United States and other countries. MULTIPLEX W-200Y shown Improved Performance for a Real Production Workhorse Symmetrical Machine Design with 2 Spindles and 2 Turrets Multiplex W-200 series Continuous / simultaneous machining by both spindles thanks to automatic workpiece transfer from one spindle to the other Innovative Machine Design for Higher Productivity WEDGE Bed design for improved chip flow and operator accessibility Faster operation for large lot production New gantry loader system for improved efficiency MULTIPLEX W-200 shown with optional GL robot (GL-100) and sampling unit Variety of factory automation equipment available for increased productivity 02 03

Multiplex W-200 series Innovative Machine Design for Higher Productivity The

Since then many improvements have been made for higher efficiency, productivity

The new MULTIPLEX W series incorporates the extensive expertise accumulated over

MULTIPLEX processing is the automatic continuous workpiece machining from the

This is done by transferring the workpiece from one headstock to the other while

Workpiece transfer is made possible by having each headstock move towards the

For this reason, the MULTIPLEX was the first MAZAK machine tool to utilize

The first operation of a workpiece can be simultaneously machined by one spindle

machining a much larger percentage of time when compared to a workpiece being

Left & Right Integral Spindle / Motors High efficiency and unsurpassed surface

confirmation Advanced Turret Design Direct drive motor is utilized for the

for faster chip-to-chip times 12 position VDI turret New Machine Design Wedge

amount of grease to the linear roller guides and ball screws with lower lubric

Ergonomics design for convenient operation Excellent accessibility for setup The

3 Multiplex W-200 series Innovative Machine Design for Higher Productivity The MULTIPLEX started to work in manufacturers worldwide almost 30 years ago. Since then many improvements have been made for higher efficiency, productivity and ease of operation. The new MULTIPLEX W series incorporates the extensive expertise accumulated over many years to provide you unsurpassed productivity. MULTIPLEX processing is the automatic continuous workpiece machining from the first process to the second process on the same machine. This is done by transferring the workpiece from one headstock to the other while maintaining the in phase radial positioning to ensure high accuracy. Workpiece transfer is made possible by having each headstock move towards the machine center in the Z-axis. For this reason, the MULTIPLEX was the first MAZAK machine tool to utilize integral spindle/motors. The first operation of a workpiece can be simultaneously machined by one spindle and turret while the second operation is being performed by the other spindle and turret. Thanks to this independent operation capability, two tools can be simultaneously machining a much larger percentage of time when compared to a workpiece being processed by a single spindle machine with two turrets. Left & Right Integral Spindle / Motors High efficiency and unsurpassed surface finishes Full 360C-axis brake for high accuracy C-axis po sitioning Faster chuck confirmation Advanced Turret Design Direct drive motor is utilized for the turret milling spindle to minimize vibration/noise for the accuracy No clutch for faster chip-to-chip times 12 position VDI turret New Machine Design Wedge design for smooth flow of machined chips Higher rigidity High speed positioning X / Y / Z 35 / 15 / 42 m/min. (1378 / 591 / 1654 IPM) High efficiency lubrication system delivers the optimum amount of grease to the linear roller guides and ball screws with lower lubric ant consumption. Ergonomics design for convenient operation Excellent accessibility for setup The distance from the front cover to the spindle center line is small for convenient setup and workpiece loading / unloading. Convenient Maintenance All units requiring frequent access for maintenance are in a convenient central location Large window Large window is located on the operator door for convenient monitoring of machine operation. Movable CNC operation The CNC operation panel is easily adustable to the operator s desired position mm 450 mm Color-coded cables Electric cables are color-coded for convenient maintenance

Multiplex W-200 series MULTIPLEX Processing for Higher Productivity Improved Automation Performance for Enhanced Productivity The MULTIPLEX W-200 series is designed to reduce production lead time,

4 Multiplex W-200 series MULTIPLEX Processing for Higher Productivity Improved Automation Performance for Enhanced Productivity The MULTIPLEX W-200 series is designed to reduce production lead time, improve machining accuracy, reduce floor space and initial cost, lower operating expenses, reduce operator requirements and to improve the working environment. Conventional Machining Material In-process material Finished workpiece Multiplex Material Finished workpiece Workpiece loading/unloading time* 20% reduced compared to previous system (* Machine inside operation time) Previous Gantry loader : 24.9 sec. GL-100 : 19.9 sec. Faster traverse speed : A-axis 100 m/min (3937 IPM), B-axis 180 m/min (7087 IPM) Faster workpiece loading / unloading : Improved workpiece seating in chuck by feeding headstock against workpiece B-axis 180 mm/min. (7087 IPM) CNC turning center Operators 2 Operators Machines 2 Machines Programs 4 Processes Machining Center Setups 4 Processes In-process inventory In-process time Large Long Operators Machines Programs Multiplex 1 Operator 1 Machine Setups In-process inventory In-process time Minimum Minimum A-axis 100 mm/min. (3937 IPM) Intelligent Machine A variety of Intelligent Functions provides incomparable operator support for exceptional ease of operation and the optimum machine efficiency. MULTIPLEX W-200 shown with optional GL loader (GL-100) and sampling unit Heat Displacement Control INTELLIGENT THERMAL SHIELD The INTELLIGENT THERMAL SHIELD is an automatic compensation for room temperature changes, which realizes enhanced continuous machining accuracy. MAZAK has performed extensive testing in a variety of environments in a temperature controlled room and has used the results to develop a control system that automatically compensates for temperature changes in the machining area. Changes in the room temperature and compensation data are shown visually. Machine Interference Prevention INTELLIGENT SAFETY SHIELD If any machine interference occurs in manual mode, the machine motion automatilcally stops. The function for use during automatic operation is optionally available. Verbal Message System MAZAK VOICE ADVISER Verbal support for machine setup and safe conditions confirmation Variable Acceleration Control Function VARIABLE ACCELERATION CONTROL Variable acceleration control is a new function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands, resulting in faster machining cycle times. Seamless Corner Control SMOOTH CORNER CONTROL Improved finished surfaces and reduced cycle times by optimized acceleration/deceleration when machining corners. Comprehensive Maintenance Monitor INTELLIGENT MAINTENANCE SUPPORT Useful information for improved preventative maintenance to prevent unexpected machine downtime Positioning over pallet conveyor now done by simultaneous 2-axis motion 2-pallet workpiece conveyor positioned front and rear for next workpiece setting during of current job Motion pattern editing function System changes such as an addition of measuring / cleaning / sampling process available at the customer's field Workpiece conveyor Sampling unit Center Partition Machine inside operation time Shutter open Finished workpiece unloading Center Partition open Workpiece transfer Material loading Sutter close 06 07

5 Standard Machine Specifications Capacity Max. swing Max. machining diameter Max. machining length Distance between spindles at Z-axis home positions Max. weight*1: Chuck workpiece Bar work capacity * 1 Travel X-axis Z-axis Y-axis C-axis Spindle Chuck size Number of spindles Speed * 2 Number of spindle speed ranges Max. torque 25 % ED) Spindle nose / spindle bore Minimum spindle indexing increment Turret Number of turrets Number of tools Tool shank holder Tool shank height Boring bar shank diameter Turret indexing time Rotary tool spindle Speed Milling capacity Feedrate Rapid traverse rate : X-axis Rapid traverse rate : Y-axis Rapid traverse rate : Z-axis Rapid traverse rate : C-axis Motors Spindle motor (30 min. / cont. rating) Turrets rotary tool spindle motor (40 % ED) Coolant pump motor Power requirement Required power capacity (Cont. rating) Air supply Coolant Coolant tank capacity Machine size Height Floor space requirement (including chip conveyor) Machine weight * 1 Chuck weight is included * 2 Depends on chuck specifications 8" through-hole chuck N08A615+Y Y 8" through-hole chuck B208A615+SR1453C 8" through-hole chuck BB208A615+SR1566C Rotary tool spindle rpm Polygon tool holder Double foot pedal switch Gantry loader system (GL-100) Pallet conveyor Gantry loader Pitch feed conveyor Rotary conveyor Robot interface Automatic workpiece measurement Tool eye Chuck pressure program management Status light (1 color) Status light (3 colors) Machining end buzzer Automatic power off Calendar type automatic power ON/OFF + warm-up MULTIPLEX W-200 MULTIPLEX W-200Y Φ320 mm (Φ12.6") Φ320 mm (Φ12.6") 180 mm (7.09") 1220 mm (48") 300 kg (660 lbs) Φ65 mm (Φ2.5") 275 mm (10.75") Z1: 490 mm (19.125") Z2: 525 mm (20.625") ±50 (2") 360 8" rpm 1-Stepless 467 Nm (344 ftlbs A2-6 / Φ76 mm(φ3") position drum turret 2 VDI 25 mm (1") 40 mm (1.5") 0.23 sec / 1step 5000 rpm Dril: Φ20 mm (Φ0.79" Endmill: Φ20 mm (Φ0.79" Tap: M (1/2-13UNIC) mm/min (1378 IPM) mm/min (591 IPM) mm/min (1654 IPM) 555 rpm 22 kw [30 HP] / 15 kw [20 HP] 5.5 kw [7.5 HP] 0.52 kw kva 56.7 kva 0.5 Mpa (71 PSI), 320 L/min (11.3 ft³/min) 260 L (68 gal) 2200 mm (86.61") (140.55" ") 8400 kg (18518 lbs) 8500 kg (18739 lbs) Standard and Optional Equipment Standard: Option: Machine Factory Automation Factory Automation High Accuracy Coolant / chip disposal Safety equipment CNC Automatic front door Spindle orient Automatic chuck jaws open/close Chuck air blast Automatic center partition Absolute position detection Coolant temperature control Scale feedback Chip conveyor (rear discharge / Hinge) Chip bucket (rotary) Chip bucket (fixed) Powerful coolant 1.1 kw High pressure coolant 1.5 MPa Superflow coolant system 7 MPa Turret air blast Additional coolant nozzle Mist collector Preparation for mist collector Overload detection sytem Chuck jaws open/close confirmation MAZATROL SmoothG Multiplex W-200 series MULTIPLEX W-200 SERIES G 99J198516E0

2-Spindle Horizontal CNC lathes

2-Spindle Horizontal CNC lathes 2-Spindle Horizontal CNC lathes 2SP series machines are true 2-spindle lathes that boast space savings and high productivity Max turning diameter length: ø0 0 Max turning