DuraTurn Series. CNC Lathe. для получения подробной информации, пожалуйста, напишите нам на почту

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1 DuraTurn 2030 DuraTurn 2050 DuraTurn 2550 CNC Lathe DuraTurn Series

2 Durable Universal Reliable Affordable Accurate CNC Lathe with Excellent Operability and Machining Capability The DuraTurn series, which was developed in the pursuit of the highest reliability and cost performance and boasts outstanding sales records, is now equipped with the MAPPS high-performance operating system as standard to deliver even greater functionality and operability. With the addition of two models: the DuraTurn 2050MC and 2550MC that employ the BMT (Built-in Motor Turret) for milling, the DuraTurn series provides powerful support for our customers' increasingly diverse machining operations. 2

3 CNC Lathe Photo: DuraTurn 2550MC C O N T E N T S Variations 4 BMT (Built-in Motor Turret) 5 High precision/ 6 High-precision equipment Machining ability 7 Basic structure 8 Improved workability, Maintenance/ 9 Peripheral equipment MAPPS 10 General view 12 Spindle speed-torque/ 13 output-rotation speed diagram Tooling system diagrams 14 Standard & Optional features 19 Numerical control unit specifications 20 Machine specifications 21 BMT : Built-in Motor Turret MAPPS : Mori Advanced Programming Production System The photo shows the machine outfitted with options. Actual nameplate layout, lubricating oil tank, tailstock, tailstock hydraulic measuring instruments, etc may differ from the photo. Figures in inches were converted from metric measurements. 3

4 Variations Option Turning No tailstock 8 inch Chuck DuraTurn 2030 With tailstock 8 inch Chuck 10 [12] inch Chuck DuraTurn 2050 DuraTurn 2550 Milling With tailstock 8 inch Chuck 10 [12] inch Chuck DuraTurn 2050MC DuraTurn 2550MC Work envelope Machine type Swing over bed mm (in.) 550 (21.7) 610 (24.0) Max. machining diameter mm (in.) 340 (13.3) 370 (14.5) 340 (13.3) 370 (14.5) 340 (13.3) Max. machining diameter Max. turning length mm (in.) 316 (12.4) 530 (20.8) 436 (17.1) 513 (20.1) 426 (16.7) Max. turning length Bar work capacity mm (in.) 65 (2.5) 80 (3.1) Bar work capacity 4

5 Milling specifications as standard Built-in Motor Turret The built-in structure, in which the motor is placed inside the turret, minimizes heat generation and vibration, improves transmission efficiency and significantly increases cutting power, speed and accuracy. Conventional machine Motor Timing belt 1 Timing belt 2 Involute spline Bevel gear Built-in motor Coupling With a built-in motor, there is no transmission structure.the sources of heat are reduced, and the motor is also surrounded by a cooling jacket. Coupling A transmission structure with many heat-generating parts such as gears and belts, which affect machining accuracy. Turret temperature increases (Compared with conventional machine)1/10 or less Displacement amount (Compared with conventional machine)1/3 or less Oil jacket Built-in motor Conventional machine 3.05 µm 0.96 µm BMT: Built-in Motor Turret 5

6 Basic structure Spindle Machine type Max. spindle speed min -1 4,000 3,000 Turret Standard Milling Tailstock Tailstock travel 370 mm (14.6 in.) Number of tool stations 12 DuraTurn 2050MC DuraTurn 2550MC For milling specifications, milling holders can be fitted to all stations. Tailstock spindle travel 120 mm (4.7 in.) Machine type Max. rotary tool spindle speed 6,000 min -1 Rotary tool spindle output (15%, 25%/cont) 5.5 kw/3.7 kw (7.5/5 HP) Rollers guideway Rollers are superior to ball guides, because they offer less elastic deformation under load. By placing many rollers inside the slide unit, we achieved high rigidity. Actual nameplate layout, lubricating oil tank, tailstock, tailstock hydraulic measuring instruments, etc may differ from the photo. 8

7 Option Improved workability, Maintenance Swivel-type operation panel Accessibility Door opening width A B 90 An easy-to-use operation panel which can swivel from Visibility while operating is also improved. A mm (in.) 338 (13.3) 384 (15.1) 385 (15.2) B mm (in.) 950 (37.4) 1,027 (40.4) 1,067 (42.0) To make operations inside the machine easier, the distance from the front of the machine to the spindle is shorter. Standard mm (in.) 532 (20.9) 630 (24.8) Automatic door specifications mm (in.) 512 (20.2) 610 (24.0) With a wider door opening than conventional machines, workpiece loading and unloading and maintenance inside the machine is easier. With the automatic door specifications, a tape switch will be installed, so the opeing will be slightly smaller. Daily maintenance & inspection Manual in-machine tool presetter (removable type) storage box Manual in-machine tool presetter (removable type) is an option Photo: DuraTurn 2550MC Peripheral equipment External chip conveyor Available specifications Workpiece material and chip sizepossiblenot suitable Steel Cast iron Aluminum, non-ferrous metal Long Short Powdery Short Long Short Powdery Hinge type Scraper type Approximate chip size Short: chips shorter than 50 mm (2.0 in.), blocks of chips shorter than 40 mm ( 1.6 in.). Long: chips longer than those indicated above. Photo: Hinge type chip conveyor The options table below the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative. We have prepared several options for different chip shapes and material. For details, please consult with our sales representative. Actual nameplate layout, lubricating oil tank, tailstock, tailstock hydraulic measuring instruments, etc may differ from the photo. 9

8 High-Performance Operating System for CNC Lathes High-performance operating system that pursues ease of use, and combines the best hardware in the industry with the advanced application/network systems. Outstanding operability thanks to upgraded hardware New functions for easier setup and maintenance In the event of trouble, DMG MORI SEIKI s remote maintenance service solves it smoothly Outstanding operability Vertical soft-keys The vertical soft-keys can be used as option buttons or shortcut keys to which you can assign your desired screens and functions, allowing you to quickly display the screen you want inch operation panel Keyboard A PC-type keyboard is used as standard, making key input easy. Program management Improved ease of setup DNC operation using external memory (front USB port) DNC operation can be performed using programs stored in an external memory (USB). It is also possible to transfer data between an external memory and the NC memory and delete/copy/rename programs in an external memory. File display and Memo function Data necessary for setups such as operating instructions, drawing data and text data can be viewed on MAPPS. Text data is editable. Viewable file types PDF TXT (editable) Any file that can be displayed with Internet Explorer is available Macro programs such as GOTO, IF and WHILE cannot be used in DNC operating programs. Improved ease of maintenance Alarm help function When an alarm occurs, MAPPS identifies the cause of the trouble and provides solutions. Improved work efficiency Fixed-point in-machine camera Images taken by cameras installed inside/outside the machine can be viewed on the programming screen. This function is useful for maintenance. Consultation is required Examples of camera locations Inside machine (to check machining) Chip bucket (to check chip accumulation) MAPPSMori Advanced Programming Production System 10

9 Option Conversational automatic programming This function allows users to create programs simply by following the guidance on the screen. Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes. Machining menu List display function Contour input Simple soft jaw forming function Relief machining DXF import function MORI Automatic Programming System for Lathes Application systems which let you create machining programs easily on your PC. Easy operation, simply by entering the product shapes while following the instructions on the screen. Its functions, data and operability are fully compatible with the conversational programming system of the MAPPS operating systems. Network Application Systems This network system application achieves fast information sharing and increased production efficiency. Remote Maintenance/Machine Operation Monitoring Service This system enables access to customer support services as well as high-speed, large-capacity data transmission between the machines and Service Center, by using a network that combines the internal LAN and the Internet. Remote maintenance service by DMG MORI SEIKI Service Center Internet-based, high speed (max. 1 Gbps), large capacity network No server installation is required reduction in initial cost Download various data from the server located at DMG MORI SEIKI DMG MORI SEIKI s Service Center Server Store operating status reports Conduct remote diagnosis View operating status report Outside the office Receive notification Plant Send alarm notification Receive remote diagnosis Download data Hub Router View operating status report Receive notification Download data Office Internet LAN The photo shown may differ from actual machine. Information about the screen is current as of January

10 Machine specifications Capacity Travel Spindle Turret Tailstock Feedrate Motors Power sources Item DuraTurn 2030 DuraTurn 2050 DuraTurn 2050MC DuraTurn 2550 DuraTurn 2550MC Swing over bed mm (in.) 550 (21.7) 610 (24.0) Swing over cross slide (X-axis protector) mm (in.) 475(18.7) 380 (15.0) 480 (18.9) 380 (15.0) 480 (18.9) Max. turning diameter mm (in.) 340 (13.3) 370 (14.5) 340 (13.3) 370 (14.5) 340 (13.3) Standard turning diameter mm (in.) 209 (8.2) 251 (9.8) 230 (9.0) 251 (9.8) 230 (9.0) Max. turning length mm (in.) 316 (12.4) 530 (20.8) 436 (17.1) 513 (20.1) 426 (16.7) Bar work capacity mm (in.) 65 (2.5) 80 (3.1) X-axis travel mm (in.) 200 <170+30> (7.9 < >) 215 <185+30> (8.5 < >) 215 <170+45> (8.5 < >) Z-axis travel mm (in.) 370 (14.6) 570 (22.4) 215 <185+30> (8.5 < >) Max. spindle speed min -1 4,000 3,000 Number of spindle speed ranges Stage 1 Type of spindle nose JIS A2-6 JIS A2-8 Through-spindle hole diameter mm (in.) 73 (2.9) 91 (3.6) Min. spindle indexing increment (0.001 : Least input increment) Spindle bearing inner diameter mm (in.) 120 (4.7) 130 (5.1) Number of tool stations 12 Shank height for square tool mm (in.) 25 (1.0) 215 <170+45> (8.5 < >) (0.001 : Least input increment) Shank diameter for boring bar mm (in.) Max. 50 (2.0) Max. 32 (1.3) Max. 50 (2.0) Max. 32 (1.3) Turret indexing time (1-station) sec Max. rotary tool spindle speed min -1-6,000-6,000 Rotary tool machining ability mm (in.) Tapping: M14 Drilling: 16 (0.6) Tailstock travel mm (in.) 370 (14.6) Tailstock spindle diameter mm (in.) 85 (3.3) Taper hole of tailstock spindle MT4 (Live center) Tailstock spindle travel mm (in.) 120 (4.7) Rapid traverse rate Spindle drive motor X-axis mm/min (ipm) 24,000 (944.9) Z-axis mm/min (ipm) 24,000 (944.9) kw (HP) 13.5/13.5/11(18/18/15) <5 min/30 min/cont> 26/19.5 (34.7/26) <30 min/cont> Tapping: M14 Drilling: 16 (0.6) Rotary tool spindle drive motor (15%, 25%/cont) kw (HP) 5.5/3.7 (7.5/5) - 5.5/3.7 (7.5/5) Feed motor kw (HP) 2.5 (3.3) Electrical power supply kva Compressed air supply Mpa (psi), L/min (gpm) - (A compressed air supply may be needed, depending on options and peripheral equipment.) Tank capacity Coolant tank capacity L (gal.) 140 (37.0) 210 (55.4) Machine size Noise data Machine height (from floor) mm (in.) 1,625 (64.0) <1,832 (72.1): Operating panel> Floor space (width depth) mm (in.) 1,946 (76.6)1,764 (69.4) 1,758 (69.2) <1,832 (72.1): Operating panel> 2,200 (86.6) 1,836 (72.3) 1,798 (70.8) <1,832 (72.1): Operating panel> 2,200 (86.6) 1,867 (73.5) 1,758 (69.2) <1,832 (72.1): Operating panel> 2,200 (86.6) 1,836 (72.3) 1,798 (70.8) <1,832 (72.1): Operating panel> 2,200 (86.6) 1,867 (73.5) Mass of machine kg (lb.) 3,250 (7,150) 3,850 (8,470) 3,950 (8,690) 4,000 (8,800) 4,100 (9,020) A-weighted, time-average radiated sound pressure level (measurement uncertainty is 4 db) (db) Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. Power sources, machine size: the actual values may differ from those specified in the catalog, depending on the optional features and peripheral equipment. Compressed air supply: Please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 (50 F) or below>. A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kw (1 HP). However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications. When the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required. 21