для получения подробной информации, пожалуйста, напишите нам на почту

Transcription

1 Rigid and Precise Turning Center

2 Applications and Parts Highlights Machine and Technology Others Machine Specifications Large Turning Center Capable of Powerful Machining of Large-diameter Shafts The is a high-rigidity, high-precision turning center capable of handling workpieces from large flanges to long shafts by making the most of its large-diameter spindle and generous machining area. Equipped with ample experience and advanced technologies, the model takes advantage of its heavy-duty cutting power to support the construction machinery industry and the energy industry where an oil well pipe is represented as the typical workpiece. 02 1

3 Oil well 1 Oil well pipe Industrial machinery 2 Screw shaft Construction machinery 5 Spindle 3 Ball screw Automobiles Boats & Ships 6 Crank shaft 4 Axle shaft 7 Cam shaft Figures in inches were converted from metric measurements.

4 Applications and Parts Highlights ê Machine Highlights Machine and Technology Others Machine Specifications Unrivalled Cutting Capability Achieved by Overwhelming Power The has been designed and developed using the latest digital technology, realizing the rigidity and high precision required for machining of large-diameter shafts. Ergonomic design is applied to every detail of the machine including the door handle. The is an operator- and environmentally-friendly machine with improved energy-saving efficiency and low environmental impacts. 04

5 Improved milling power + BMT (Built-in Motor Turret) installed in the turret + Milling capacity rivalling machining centers with a No. 40 taper spindle + Max. rotary tool spindle torque: 117 Nm (86.3 ft lbf) <10%ED> High rigidity + Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity + Wide slideways <Z-axis: 180 mm (7.1 in.)> + Large-diameter ball screws adopted <X-axis: ø 50 mm (ø 2.0 in.)> High precision + Improved machining accuracy by the machine structure that suppresses thermal displacement BMT: Built-in Motor Turret CELOS + Consistent administration, documentation and visualization of order, process and machine data + Extension of functions possible by adding applications, and high compatibility with existing information infrastructure and software Reliability + Improved chip disposal (Chip discharge space expanded by 150% compared to the conventional machine) + Steady rest quick change system with no readjustment or troublesome attachment required (option) CELOS: Control Efficiency Lead Operation System 05

6 Applications and Parts Highlights ê Line-up of Machines Machine and Technology Others Machine Specifications Full Range of Variations The offers three types of spindles ideal for machining of large-diameter workpieces and the chucks with sizes of 18, 21, and 24 inches. The Turning specification, Milling specification and Y-axis specification are available. Powerful milling performance by the BMT (Built-in Motor Turret) enables multi-axis machining. The model is capable of machining a wide range of workpieces in diverse fields of industry. BMT: Built-in Motor Turret Distance between centers 2000 type 9 variations in the lineup 06 <B-type Milling Y-axis specifications> The chip conveyor in the picture complies with the EN. EN: European Norm (European Standards) B-type C-type D-type Standard chuck size 18, 21, 24 inches Through-spindle hole diameter mm (in.) 185 (7.3) 285 (11.2) 375 (14.8) Number of tool stations 12 Max. rotary tool spindle speed min -1 4,000 <Milling specification> Travel X- / Z-axis mm (in.) 485 / 2,150 (19.1 / 84.6) Y-axis mm (in.) 200 <100> (7.9 <3.9>) <Y-axis specification> The chuck is optional.

7 B : Spindle: B-type C : Spindle: C-type (option) D : Spindle: D-type (option) The basic model is equipped with B, TR and TS. TR : Turning specification MC : Milling specification (option) Y : Y-axis specification (option) TS : Tailstock specification Variations of through-spindle holes 07 B-type + Through-spindle hole diameter: 185 mm (7.3 in.) + Torque: 7,021 N m (5,178.4 ft lbf) (Approx. 90% up compared to conventional machines) C-type + Through-spindle hole diameter: 285 mm (11.2 in.) + Torque: 12,069.1 N m (8,901.7 ft lbf) (Approx. 54% up compared to conventional machines) D-type + Through-spindle hole diameter: 375 mm (14.8 in.) + Torque: 12,082.2 N m (8,911.3 ft lbf) (Approx. 45% up compared to conventional machines) B-type C-type D-type Through-spindle hole diameter mm (in.) 185 (7.3) 285 (11.2) 375 (14.8) Spindle drive motor <30 min / cont> kw (HP) 45 / 37 (60 / 50) [75 / 55 (100 / 75) <high output>] Max. spindle speed min -1 1,600 1, [ ] Option Variations TR TS Turning MC TS Milling MC Y TS Milling Y-axis Tailstock specifications Tailstock specifications Tailstock specifications X X Y X Z B C M Z B C M Z B

8 Applications and Parts Highlights Machine and Technology ê High Rigidity Others Machine Specifications Robust Construction Supporting Heavy-duty Cutting The is capable of high-efficiency, high-precision machining of ultra-heavy workpieces with a turning diameter of up to 920 mm (36.2 in.) and a turning length of up to 2,000 mm (78.7 in.). We carry out simulations for torsional rigidity using the FEM analysis to produce a high-rigidity body with DMG MORI technologies applied to every detail. The model employs slideways on the X-, Y- and Z-axis for higher vibration damping performance and dynamic rigidity, which realizes outstanding cutting capabilities. In addition, each unit mechanism is designed in such a way that thermal displacement is minimized, which leads to 47% less thermal displacement than the conventional machine FEM analysis + High-rigidity machine body designed by FEM analysis (Finite Element Method) 2 High-rigidity bed + Slideways on the X-, Y- and Z-axis for stable heavy-duty cutting + High-rigidity bed with large-diameter ball screws for feed rigidity + Rapid traverse rate: X-axis 20 m/min (787.4 ipm) Y-axis 10 m/min (393.7 ipm) <Y-axis specification> Z-axis 24 m/min (944.9 ipm) 3 Spacious work area + Travel: X-axis 485 mm (19.1 in.) Y-axis 200 <100> mm (7.9 <3.9> in.) <Y-axis specification> Z-axis 2,150 mm (84.6 in.) 4 High-rigidity tailstock + Programmable tailstock: Easy positioning to any predetermined position + Tailstock travel: 2,000 mm (78.7 in.)

9 Y-axis X-axis Z-axis Tailstock 3 <B-type Milling Y-axis specifications> 4

10 Applications and Parts Highlights Machine and Technology ê High Precision Others Machine Specifications Thoroughly Controlled Thermal Displacement There are varieties of factors leading to thermal displacement that has a major influence on machining accuracy, including heat generation during machine operation, changes in room temperature and increase in coolant temperature. DMG MORI tackles each of the factors by taking its original measures from every angle Oil jacket cooling + Oil jacket cooling around the spindle drive motor maintains high accuracy machining even over long hours 2 Headstock cooling + Oil / air lubrication method adopted for spindle bearings + Wear and heat generation of gears suppressed by oil lubrication + Heat generation suppressed by circulating cooling oil inside the headstock casting 3 Z-axis ball nut cooling + Cooling oil circulated around the Z-axis ball nut 4 Milling turret with a heat-suppressing design + Oil jacket cooling around the built-in motor suppresses temperature rises

11 Coolant chiller <separate type> (option) Increased coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the cutting coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit. When using oil-based coolant, please be sure to consult with our sales representative. We cannot guarantee that this unit will completely control the coolant temperature. It is designed to help prevent oil temperature increases. Direct scale feedback (option) 11 <B-type Milling Y-axis specifications> + Superior precision with the Magnescale absolute linear measuring system featuring a standard resolution of 0.01 µm + High-resolution, magnetic measuring system + Resistance to oil and condensation due to a magnetic detection principle + Impact resistance of 450 m/s 2 (17,716.5 in./s 2 ) + Vibration resistance of 250 m/s 2 (9,842.5 in./s 2 ) + High-accuracy machining is ensured by a scale with the same thermal expansion rate as the cast iron machine structure

12 Applications and Parts Highlights Machine and Technology ê Spindle Others Machine Specifications Large-diameter, High-rigidity Spindle The is equipped with a highly reliable spindle that takes thermal displacement into account. High output and high torque are achieved with the robust beltless built-in motor mechanism. The model offers three variations of through-spindle hole diameters of ø 185 mm (ø 7.3 in.), ø 285 mm (ø 11.2 in.) and ø 375 mm (ø 14.8 in.) to meet the customers needs. 12

13 Sophisticated spindle labyrinth + Air purge for spindle + The labyrinth structure has been enhanced, taking into account frequent use of high-pressure coolant + Spindle air purge offered as standard 1 + Prevent coolant entry and improve spindle durability + Standard chuck size 2 : 18, 21, 24 inches + Max. turning diameter: ø 920 mm (ø 36.2 in.) Max. spindle speed <30 min / cont> + B-type: 1,600 min -1 <45 / 37 kw (60 / 50 HP)> [1,600 min -1 <75 / 55 kw (100 / 75 HP)> <high output>] + C-type: 1,000 min -1 <45 / 37 kw (60 / 50 HP)> [1,000 min -1 <75 / 55 kw (100 / 75 HP)> <high output>] + D-type: 500 min -1 <45 / 37 kw (60 / 50 HP)> 1 Optional for D-type. 2 The chuck is optional. Spindle torque <30 min / cont> + B-type: 7,021 / 5,329 Nm (5,178.4 / 3,930.5 ft lbf) [6,570 / 5,747 Nm (4,845.8 / 4,238.8 ft lbf) <high output>] + C-type: 12,069.1 / 9,160.2 Nm (8,901.7 / 6,756.2 ft lbf) [11,298.7 / 9,874.7 Nm (8,333.5 / 7,283.2 ft lbf) <high output>] + D-type: 12,082.2 / 9,170.1 Nm (8,911.3 / 6,763.5 ft lbf) [ ] Option 13 B-type C-type D-type : Option : Consultation is required B-type C-type D-type Type of spindle nose JIS A2-15 JIS A2-20 JIS A2-20 Max. spindle speed min -1 1,600 1, inches 21 inches Hydraulic chuck 24 inches 18 inches (Quick change chuck) 21 inches (Quick change chuck) 24 inches (Quick change chuck) JIS: Japanese Industrial Standard

14 Applications and Parts Highlights Machine and Technology ê Turret Others Machine Specifications BMT (Built-in Motor Turret) for Outstanding Milling The 12-station turret comes with the BMT as standard <Milling specification / Y-axis specification>. The built-in motor construction of the BMT eliminates heat-generating transmission mechanisms, while also suppressing thermal displacement with jacket cooling. This has improved milling accuracy and achieved cutting forces rivaling those of a machining center with a No. 40 taper spindle Max. rotary tool spindle speed <10ED / 50ED / cont>: 4,000 min -1 <11 / 11 / 7.5 kw (15 / 15 / 10 HP)> [4,000 min -1 <13.2 / 13.2 / 7.5 kw (17.6 / 17.6 / 10 HP)> <high torque>] + Rotary tool spindle speed torque <10ED / 50ED / cont>: 117 / 84 / 62.3 Nm (86.3 / 62.0 / 45.9 ft lbf) [140 / 84 / 62.3 Nm (103.3 / 62.0 / 45.9 ft lbf)] [ ] Option

15 Mature and Evolved BMT Technology + Improved milling power + Improved milling accuracy + Controls the turrets heat and vibration + Reduced energy loss High-precision quick change tool holders (option) High-rigidity, high-precision quick change type tool holders compatible with the CAPTO tools. BMT: Built-in Motor Turret For milling The turret with an optimum center of gravity location offers significantly improved tool tip rigidity. + Number of tool stations: 12 tools + Max. rotary tool spindle speed: 4,000 min -1 + Turret indexing time <1-station>: 1.18 sec. + Overhang of O.D. cutting rotary tool: 72 mm (2.8 in.) 15 Y-axis specification Combination of the X-axis and the simulating axis Comparison between polar coordinate interpolation and Y-axis control (contouring) Y-axis (+) a X-axis ( ) a a X-axis (+) Quadrant projection (a) Polar coordinate interpolation Spindle center a Y-axis ( ) Y-axis control Points a, intersections between the workpiece center line and the profile to be machined. We also independently developed a powerful platform for maximizing performance in the Y-axis specification. This has achieved rigidity between the spindle and the tool tip that exceeds that of conventional two-axis turning centers. + Y-axis travel: 100 mm (3.9 in.) With polar coordinate interpolation, the X-axis movement reverses at the intersections (a) between the workpiece center line and the profile, which changes cutting conditions and affects form accuracy. + Y-axis control: High form accuracy is achieved as machining surfaces are not affected by cutting condition changes

16 Applications and Parts Highlights Machine and Technology ê Peripheral equipment Others Machine Specifications Proven Quality and Reassured Service We offer high-performance peripheral equipment which can lead to drastically improved setups and a higher operation rate. As the DMG MORI peripheral equipment excels in maintainability as well as quality, customers can use them for a long term with peace of mind, and choose the best equipment according to their workpieces and needs. Chip conveyor Provides highly efficient chip disposal. Workpiece material and chip size : Suitable: Not suitable Steel Cast iron Aluminum / non-ferrous metal Long Short Powdery Short Long Short Powdery 16 Hinge type Scraper type (option) [chip size guidelines] Short: chips 50 mm (2.0 in.) or less in length, bundles of chips ø 40 mm (ø 1.6 in.) or less Long: bigger than the above The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative. Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative. The chip conveyor in the picture complies with the EN. EN: European Norm (European Standards) Manual type in-machine tool presetter Semi-dry unit (option) + Perform tool measurement more efficiently, thereby improving setup AirOil mist Misting device

17 Steady rest quick change system (option) Mist collector (option) + Powerful gripping and high repeatability + Refined, slim construction Quick change chuck (option) Coolant float switch (option) 17 + Built-in quick change jaw system allows highly-precise, highly-efficient jaw changes + Ideal for high-mix low-volume production The colors and configuration shown in the photographs or illustrations may differ from those of the actual product. DMQP (option) The DMQP program is designed to certify peripherals that meet DMG MORI standards in quality, performance and maintainability. DMQP provides customers with greater peace of mind. We provide total service from proposal to delivery and maintenance of peripheral equipment with outstanding quality, performance and maintainability. Comprehensive support with machine + peripherals DMQP Hydraulic steady rest + Qualified peripherals are arranged by DMG MORI + Toll-free phone support is available 24 hours a day, 365 days a year (Japan only) Machine Coolant chiller Mist collector Service Center For more details on DMQP items, please contact our sales representative. DMQP: DMG MORI Qualified Products

18 Applications and Parts Highlights Machine and Technology ê Improved Workability, Maintenance Others Machine Specifications Cutting-edge Design Pursuit of Usability The is designed with features for ease of maintenance to increase the machine operating rate. The achieves shorter MTTR (Mean Time To Repair) by thorough analyses of customers demands such as a wider door opening for better work efficiency and maintainability. This ensures the machine is always in the best condition, thereby bringing greater productivity to the customer <B-type Milling Y-axis specifications> The chip conveyor in the picture complies with the EN. EN: European Norm (European Standards)

19 1 Pull out the coolant tank in front 4 Oil chiller, Hydraulic unit It does not take extra space to clean the coolant tank because it can be pulled to the front when the chip conveyor is moved 380 mm (15.0 in.) to the right. The oil chiller and hydraulic unit are arranged at the left side of the machine for easy access. The chip conveyor in the picture complies with the EN. 2 Wide door opening EN: European Norm (European Standards) 5 Pneumatic equipment, Lubricating oil (for sliding surfaces) tank 19 A wide door opening improves efficiency of setups. The pneumatic equipment and tank of lubricating oil for slideways are placed at the back of the machine for easy maintenance. + Door opening: 2,600 mm (102.4 in.) 6 CELOS The chuck pressure, tailstock pressure, hydraulic unit pressure and temperature of the oil chiller can be monitored using easy-to-read graphs displayed on the screen. 3 Interference prevention pocket The chuck cover is provided with a pocket to accommodate tool overhang, preventing interference. Chuck, tailstock Hydraulic, oil cooling CELOS: Control Efficiency Lead Operation System

20 Applications and Parts Highlights Machine and Technology Others ê CELOS Machine Specifications From the Idea to the Finished Product CELOS from DMG MORI enables consistent administration, documentation and visualization of order, process and machine data. CELOS can be extended with apps and is also compatible with your companys existing infrastructures and programs. CELOS APPs facilitate quick and easy operation: three examples»» JOB MANAGER Systematic planning, administration and preparation of work orders 20 + Machine related creation and configuration of new work orders + Structured storage of all production related data and documents + Easy visualization of job information on drawings, models, tools, fixtures, etc. JOB ASSISTANT Process-defined orders + Menu guided set-up of the machine and conversational processing of production orders + Reliable error prevention thanks to windowsbased assistance instructions with a mandatory acknowledgement function CAD-CAM VIEW Visualize workpieces and improve program data + Direct remote access to external CAD / CAM workstations + Central master data as basis for component viewing + Immediate change options for machining steps, NC programs and CAM strategies, directly in the CNC system CELOS: Control Efficiency Lead Operation System

21 APP menu: Central access to all available applications ERGOline operation panel with 21.5-inch multi-touch screen and NC unit from Mitsubishi Electric 21 STANDARD Standard user interfaces for all new high technology machines from DMG MORI CONSISTENT Consistent administration, documentation and visualization of order, process and machine data COMPATIBLE Compatible with PPS and ERP systems Can be networked with CAD / CAM products Open to trendsetting CELOS APP extensions PPS: Production Planning and Scheduling System ERP: Enterprise Resource Planning

22 Applications and Parts Highlights Machine and Technology Others ê MAPPS V Machine Specifications High-Performance Operation System MAPPS V MAPPS is a high-performance, smart operation system mounted on CELOS. It enables operators to easily control machine operation with touch operation. 22 The 6-window display provides access to a variety of information at the same time»» The screen combinations can be freely customized»» MAPPS: Mori Advanced Programming Production System CELOS: Control Efficiency Lead Operation System

23 Lower Touch Panel Screen Layout Individual function operation area : Displays function buttons at all times regardless of the operation mode. Operation mode selection area : Displays mode selection buttons at all times. Status display area : Displays the override status. Machine operation area : Displays buttons related to spindle / turret operation and optional functions over multiple pages. Mode-by-mode operation area : Displays buttons related to axis feed, zero return or automatic operation over multiple pages. The available buttons will change depending on the mode selected. In-machine display area : Displays the machine model view. 23 VPS: Visual Programming System Three methods for inputting program + Directly inputting NC codes using the software keyboard + Inserting NC codes and predefined programs by following the guidance + Conversational programming to define geometry and automatically generate the tool paths Machine Model View + Displaying an animation according to the movement of the machine + Standard with ERGOline Touch 1: Unification of NC programs and conversational programming function NC programs 2: Simple machining order change Changing the machining order Conversational programming TMS: Tool Management System + Enables restrictions to be set on tool offset data input to prevent data input errors + Monitors the cutting load to reduce tool breakages Drag & drop VPS: Visual Programming System TMS: Tool Management System

24 Applications and Parts Highlights Machine and Technology Others ê Power-saving Machine Specifications ê General View Reduction in Environmental Burden To conserve limited resources and protect global environment. pursues a high environmental performance that is required of machine tools. When the latest DMG MORI turning center <B-type Milling specification> and the SL-603BMC/2000 manufactured in 2000 are compared, the annual power consumption can be reduced by approximately 31%. The effect indicated above may not be achieved depending on the machines, cutting conditions, environmental conditions at measurement. 24 Power-saving Functions + Inverter-controlled coolant supply + If the screen is not touched for a certain amount of time, the upper screen and the built-in worklight (LED) are turned off. If the screen is not touched for a certain amount of time and NC operation is not being performed, power is cut off to the servo motor, the spindle, the coolant pump and the chip conveyor, thereby saving energy + The latest, energy-efficient components with low power consumption and LED lighting are employed Energy-saving Setting and Visualization of Energy-saving Effect + The energy-saving application enables visualization of the energy-saving effect + The running time, power consumption, and CO2 emission statuses are displayed individually Running time Reduced Cycle Times + The next M-code command can be specified before the previous command is completed. This enables multiple operations to be overlapped, resulting in shorter cycle times + The number of pecking operations in a deep hole drilling cycle is automatically controlled according to the cutting load, shortening the machining time

25 General View mm (in.) Front view 1300 (51.2) Door opening 1300 (51.2) Door opening Chip conveyor <EN> 2855 (112.4) Spindle large nose 6370 (250.8) 1621 (63.8) 2149 (84.6) 1236 (48.7) Chip conveyor disposal height <EN> 1257 (49.5) Chip conveyor disposal height Spindle center 5 (0.20) 3247 (127.8) Signal light specifications 1900 (74.8) Operation panel travel (32.6) (16.3) 1134 (44.6) 7614 (299.8) <7919 (311.8): EN> EN: European Norm (European Standards) Side view 3619 (142.5) 831 (32.7) 2788 (109.8) Spindle center 57 5 (0.20) 1350 (53.1) 1200 (47.2) Operation panel height 2855 (112.4) 369 (14.5) (25.6) Q56327A02

26 Applications and Parts Highlights Machine and Technology Others Machine Specifications ê Main Numerical Control Unit Specifications 26 Main Numerical Control Unit Specifications M730UM : Standard : Option M730UM Controlled axes Least input increment mm ( in.) Operation Jog feedrate 05,000 mm/min ( ipm) <20 steps> Manual pulse handle feed 1, 10, 50, 100 Program restart Interpolation functions Continuous thread cutting Variable lead threading G34 Thread cutting override Variable speed thread cutting Thread re-cutting Circular threading Feed functions Rapid traverse override 0100% <21 steps> Feedrate override 0200% (10% increments) Program input Workpiece coordinate system G52, G53, G54G59 Programmable data input G10 Custom macro Total 200 variables (#100 to #199, #500 to #599) Addition of custom macro common variables Total 300 variables (#100 to #199, #500 to #699) Total 600 variables (#100 to #199, #500 to #999) Multiple repetitive cycle Pocket cutting, zigzag thread cutting Miscellaneous function / Spindle speed function Spindle speed override 50150% (10% increments) Load monitor function Tool function / Tool offset function Number of tool offsets 80 sets Tool nose radius compensation G40G42 Automatic tool nose radius offset G46 Editing Background editing Setting and display Trouble shooting Running time / Parts count display Regular interval maintenance screen The information in this catalog is valid as of September 2016.

27 B : Spindle: B-type C : Spindle: C-type (option) D : Spindle: D-type (option) The basic model is equipped with B, TR and TS. TR : Turning specification MC : Milling specification (option) Y : Y-axis specification (option) TS : Tailstock specification Data input / output I/O interface 6 GB Program storage area (storage area for user data including NC program) Adopter is attached. (24 V power source required) The information in this catalog is valid as of September USB memory Network drive RS-232C Files up to 10 MB in size can be edited (number of registerable programs: max. 1,000 programs) : Standard : Option M730UM I95055A04 Application by type 27 Basic specification B TR TS MC MC Y Optional specifications C C MC C MC Y D D MC D MC Y Controlled axes Controlled axes X, Z, B, 4 X, Z, C, B, 5 X, Z, C, Y, B, 6 The information in this catalog is valid as of September 2016.

28 Applications and Parts Highlights Machine and Technology Others Machine Specifications ê Main Machine Specifications Main Machine Specifications Basic specification B TR TS Optional specifications MC MC Y Capacity Swing over bed mm (in.) 1,360 (53.5) <interference with front cover 1,110 (43.7)> Swing over cross slide mm (in.) 772 (30.4) 733 (28.9) / 480 (18.9) <Y = 0 / Y = +100 (+3.9)> Max. turning diameter mm (in.) 920 (36.2) Max. turning length mm (in.) 2,000 (78.7) Bar work capacity 1 mm (in.) 116 (4.5) Travel X-axis travel mm (in.) 485 (19.1) Y-axis travel mm (in.) 200 <100> (7.9 <3.9>) Z-axis travel mm (in.) 2,150 (84.6) Spindle Max. spindle speed min -1 1, Type of spindle nose JIS A2-15 Turret Number of tool stations 12 Shank height for square tool mm (in.) 32 (1 1 / 4 ) Max. rotary tool spindle speed min -1 4,000 Feedrate Rapid traverse rate mm/min (ipm) X: 20,000 (787.4) Z: 24,000 (944.9) X: 20,000 (787.4) Y: 10,000 (393.7) Z: 24,000 (944.9) Tailstock Tailstock travel mm (in.) 2,000 (78.7) Taper hole of tailstock spindle Motor Built-in center <MT5> Spindle drive motor <30 min / cont> kw (HP) 45 / 37 (60 / 50) [75 / 55 (100 / 75) <high output>] Rotary tool spindle drive motor <50%ED / cont> kw (HP) 11 / 7.5 (15 / 10) [13.2 / 7.5 (17.6 / 10) <high torque>] Machine size Machine height <from floor> mm (in.) 2,855 (112.4) Floor space <width depth> mm (in.) 7,614 3,157 ( ) <EN: 7,919 3,157 ( )> 2 Mass of machine kg (lb.) 19,000 (41,800) 19,100 (42,020) 19,900 (43,780) [ ] Option JIS: Japanese Industrial Standard EN: European Norm (European Standards) 1 Depending on the chuck / cylinder used and its restrictions, it may not be possible to reach full bar work capacity. 2 Including chip conveyor. Swivel radius of the operation panel not included. Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. The information in this catalog is valid as of September 2016.

29 B : Spindle: B-type C : Spindle: C-type (option) D : Spindle: D-type (option) The basic model is equipped with B, TR and TS. TR : Turning specification MC : Milling specification (option) Y : Y-axis specification (option) TS : Tailstock specification Basic specification TR TS Optional specifications C C MC C MC Y Capacity Swing over bed mm (in.) 1,360 (53.5) <interference with front cover 1,110 (43.7)> Swing over cross slide mm (in.) 772 (30.4) 733 (28.9) / 480 (18.9) <Y = 0 / Y = +100 (+3.9)> Max. turning diameter mm (in.) 920 (36.2) Max. turning length mm (in.) 2,000 (78.7) Bar work capacity 1 mm (in.) 116 (4.5) Travel X-axis travel mm (in.) 485 (19.1) Y-axis travel mm (in.) 200 <100> (7.9 <3.9>) Z-axis travel mm (in.) 2,150 (84.6) Spindle Max. spindle speed min -1 1,000 Type of spindle nose JIS A2-20 Turret Number of tool stations 12 Shank height for square tool mm (in.) 32 (1 1 / 4 ) Max. rotary tool spindle speed min -1 4,000 Feedrate 29 Rapid traverse rate mm/min (ipm) X: 20,000 (787.4) Z: 24,000 (944.9) X: 20,000 (787.4) Y: 10,000 (393.7) Z: 24,000 (944.9) Tailstock Tailstock travel mm (in.) 2,000 (78.7) Taper hole of tailstock spindle Motor Built-in center <MT5> Spindle drive motor <30 min / cont> kw (HP) 45 / 37 (60 / 50) [75 / 55 (100 / 75) <high output>] Rotary tool spindle drive motor <50%ED / cont> kw (HP) 11 / 7.5 (15 / 10) [13.2 / 7.5 (17.6 / 10) <high torque>] Machine size Machine height <from floor> mm (in.) 2,855 (112.4) Floor space <width depth> mm (in.) 7,614 3,157 ( ) <EN: 7,919 3,157 ( )> 2 Mass of machine kg (lb.) 19,100 (42,020) 19,200 (42,240) 20,000 (44,000) [ ] Option JIS: Japanese Industrial Standard EN: European Norm (European Standards) 1 Depending on the chuck / cylinder used and its restrictions, it may not be possible to reach full bar work capacity. 2 Including chip conveyor. Swivel radius of the operation panel not included. Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. The information in this catalog is valid as of September 2016.

30 Applications and Parts Highlights Machine and Technology Others Machine Specifications ê Main Machine Specifications ê Main Standard & Optional Features Main Machine Specifications Basic specification TR TS Optional specifications D D MC D MC Y Capacity Swing over bed mm (in.) 1,360 (53.5) <interference with front cover 1,110 (43.7)> Swing over cross slide mm (in.) 772 (30.4) 733 (28.9) / 480 (18.9) <Y = 0 / Y = +100 (+3.9)> Max. turning diameter mm (in.) 920 (36.2) Max. turning length mm (in.) 2,000 (78.7) Travel X-axis travel mm (in.) 485 (19.1) Y-axis travel mm (in.) 200 <100> (7.9 <3.9>) Z-axis travel mm (in.) 2,150 (84.6) Spindle Max. spindle speed min Type of spindle nose JIS A Turret Number of tool stations 12 Shank height for square tool mm (in.) 32 (1 1 / 4 ) Max. rotary tool spindle speed min -1 4,000 Feedrate Rapid traverse rate mm/min (ipm) X: 20,000 (787.4) Z: 24,000 (944.9) X: 20,000 (787.4) Y: 10,000 (393.7) Z: 24,000 (944.9) Tailstock Tailstock travel mm (in.) 2,000 (78.7) Taper hole of tailstock spindle Motor Built-in center <MT5> Spindle drive motor <30 min / cont> kw (HP) 45 / 37 (60 / 50) Rotary tool spindle drive motor <50%ED / cont> kw (HP) 11 / 7.5 (15 / 10) [13.2 / 7.5 (17.6 / 10) <high torque>] Machine size Machine height <from floor> mm (in.) 2,855 (112.4) Floor space <width depth> mm (in.) 7,614 3,157 ( ) <EN: 7,919 3,157 ( )> Mass of machine kg (lb.) 19,100 (42,020) 19,200 (42,240) 20,000 (44,000) [ ] Option JIS: Japanese Industrial Standard EN: European Norm (European Standards) Including chip conveyor. Swivel radius of the operation panel not included. Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. The information in this catalog is valid as of September 2016.

31 B : Spindle: B-type C : Spindle: C-type (option) D : Spindle: D-type (option) The basic model is equipped with B, TR and TS. TR : Turning specification MC : Milling specification (option) Y : Y-axis specification (option) TS : Tailstock specification Main Standard & Optional Features : Standard features : Options : Consultation is required : Not applicable Basic specification Optional specifications B TR TS C D MC C MC D MC MC Y C MC Y D MC Y Spindle 1,600 min -1 : 45 / 37 kw (60 / 50 HP) <30 min / cont>, 7,021 / 5,329 N m (5,178.4 / 3,930.5 ftlbf) <30 min / cont> 1,600 min -1 : 75 / 55 kw (100 / 75 HP) <30 min / cont> {high output}, 6,570 / 5,747 N m (4,845.8 / 4,238.8 ftlbf) <30 min / cont> 1,000 min -1 : 45 / 37 kw (60 / 50 HP) <30 min / cont>, 12,069.1 / 9,160.2 N m (8,901.7 / 6,756.2 ftlbf) <30 min / cont> 1,000 min -1 : 75 / 55 kw (100 / 75 HP) <30 min / cont> {high output}, 11,298.7 / 9,874.7 N m (8,333.5 / 7,283.2 ftlbf) <30 min / cont> 500 min -1 : 45 / 37 kw (60 / 50 HP) <30 min / cont>, 12,082.2 / 9,170.1 N m (8,911.3 / 6,763.5 ftlbf) <30 min / cont> Basic specification B TR TS MC MC Y Optional specifications C C MC C MC Y D D MC D MC Y Turret 12-station bolt-tightened turret for NL holders 31 Rotary tool spindle 4,000 min -1 : 11 / 11 / 7.5 kw (15 / 15 / 10 HP) <10ED / 50ED / cont>, 117 / 84 / 62.3 N m (86.3 / 62.0 / 45.9 ftlbf) <10ED / 50ED / cont> 4,000 min -1 : 13.2 / 13.2 / 7.5 kw (17.6 / 17.6 / 10 HP) <10ED / 50ED / cont>, 140 / 84 / 62.3 N m (103.3 / 62.0 / 45.9 ftlbf) <10ED / 50ED / cont> {high torque} Tailstock Programmable tailstock Tailstock spindle built-in center 1 MT5 MT6 Tailstock with the hydraulic quill Fixture / Steady rest Fixed steady rest (bolt-tightened) ø 100ø 450 (ø 3.9ø 17.7 in.) ø 400ø 600 (ø 15.7ø 23.6 in.) Hydraulic steady rest (carriage direct-coupled) Steady rest quick change system 1 The center is standard. The information in this catalog is valid as of September Specifications, accessories, safety device and function are available upon request. Some options are not available in particular regions. Please contact our sales representative for details. Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please consult with our sales representative.

32 Applications and Parts Highlights Machine and Technology Others Machine Specifications ê Main Standard & Optional Features B : Spindle: B-type C : Spindle: C-type (option) D : Spindle: D-type (option) The basic model is equipped with B, TR and TS. TR : Turning specification MC : Milling specification (option) Y : Y-axis specification (option) TS : Tailstock specification Main Standard & Optional Features : Standard features : Options : Not applicable Coolant Coolant system Basic specification Optional specifications 0.45 / 0.65 MPa (65.3 / 94.3 psi) 2, 800 / 1,100 W <50 / 60 Hz> 1 / 1.5 MPa (145 / psi) 2, 1.1 / 2.2 kw (1.5 / 3 HP) <50 / 60 Hz> B TR TS MC MC Y C C MC C MC Y D D MC D MC Y 32 Super-high-pressure coolant system 7.0 MPa (1,015 psi) (separate type) Interface Chip disposal Chip conveyor Right discharge, hinge type Right discharge, scraper type Air purge Spindle Rotary tool spindle Measurement Manual in-machine tool presetter Pivoting type Automatic in-machine tool presetter Pivoting type In-machine workpiece measuring system 5 Touch sensor (radio signal transmission type) 6 Improved accuracy Oil chiller X-axis Direct scale feedback Y-axis Z-axis Automation Auto power off EtherNet/IP interface Robot interface (EtherNet/IP) 7 Ethernet/IP interface, automatic door, guard fence interface required separately Other Built-in worklight (LED) Signal light 4 layers (LED type: red, yellow, green, blue) Signal light buzzer Chuck foot switch Single Double Total counter display Workpiece counter display 2 In the case that the discharge rate is 30 L/min (7.9 gpm). The values may vary depending on the shape of a tool to be used. 3 DMQP (DMG MORI Qualified Products) 4 Optional for D type. 5 Certain workpiece shapes cannot be measured. 6 Please note that there are a few countries where the radio signal transmission type cannot be used because no radiowave license in those countries has been obtained yet. Please contact our sales representative for details. 7 The addition of a special interface signal requires design-to-order work. DMQP: Please see Page 17 for details. The information in this catalog is valid as of September Specifications, accessories, safety device and function are available upon request. Some options are not available in particular regions. Please contact our sales representative for details. Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please consult with our sales representative.