CNC Lathe SL-603 SL-603

Transcription

1 SL-603 CNC Lathe SL-603

2 CNC Lathe A machine that maximizes and stabilizes speed and high precision. SL-603C/1000 The photo shows the machine equipped with options. Actual nameplate may differ from the photo. Machine variations Distance between centers 1000 type 2000 type 3000 type 4000 type Turret Standard Milling Standard Milling Standard Milling Standard Milling Through-spindle hole diameter B-type <185 mm (7.3 in.)> C-type <275 mm (10.8 in.)> D-type <375 mm (14.8 in.)> ー ー ー ー Figures in inches were converted from metric measurements.

3 Spindle Through-spindle hole diameter B-type 185 mm (7.3 in.) SL-603 variations : Standard : Option : Not applicable Spindle type B-type <B, BMC> C-type <C, CMC> D-type <D> Spindle drive motor Spindle speed Turret, Feed Turret indexing time 37/30 kw (50/40 HP) <30 min/cont> Rapid traverse rate C-type 275 mm (10.8 in.) D-type 375 mm (14.8 in.) 45/37 kw (60/50 HP) <30 min/cont> 37/30 kw (50/40 HP) <30 min/cont> 45/37 kw (60/50 HP) <30 min/cont> 45/37 kw (60/50 HP) <30 min/cont> 1,500 min -1 1,000 min min min sec. (1-station) X-axis: 20 m/min (787.4 ipm) Z-axis: 20 m/min (787.4 ipm) Milling specifications C-axis: 25 min -1 <BMC, CMC> The turret employs DMG MORI s own nonstop random indexing system driven by a servo motor. Rotary-tool holders For end face milling For O.D. cutting Once-only chucking lets you turn, mill, drill, or tap. Rotary-tool holders can be mounted in all stations and used for O.D. cutting or end face milling. Synchronized tapping function (standard) Rotating speed of the rotary tool spindle is synchronized with X and Z axes feed. Max. speed of rotary tool spindle is 3,000 min -1. Max. pressure for oil-hole tool holder is 0.7 MPa (101.5 psi). The oil-hole tool holder requires coolant spraying.

4 Superior rigidity Ideal large machine construction with a triangular saddle and trapezoidal bed. Maximum machine rigidity achieved in the basic design by using FEM. FEM: Finite Element Method SL-603C/2000

5 Ideal for shaft workpieces In order to achieve high-speed, high-precision machining of long workpieces, we have installed a highly rigid bed and specialized functions and equipment for bar workpieces. It is the definitive bar work machine, eliminating all compromise. SL-603B/4000 Machining range 203 mm (8.0 in.) Max. turning diameter Max. turning length 733 mm (28.8 in.) Max. turning diameter * 900 mm (35.4 in.) <B, C, D> 930 mm (36.6 in.) <BMC, CMC> * The travel on the cross slide may be limited depending on the size of the workpiece. Max. turning length 1,000 mm (39.3 in.) <SL-603/1000> 3,000 mm (118.1 in.) <SL-603/3000> 2,000 mm (78.7 in.) <SL-603/2000> 4,000 mm (157.4 in.) <SL-603/4000> Tailstock travel SL-603/1000 1,100 mm (43.3 in.) SL-603/2000 2,100 mm (82.7 in.) SL-603/3000 3,100 mm (122.0 in.) SL-603/4000 4,100 mm (161.4 in.) Programmable tailstock The tailstock can be moved easily to any position, which shortens setup time between differing workpiece sizes. Built-in tailstock spindle A highly rigid built-in tailstock stabilize long or large workpieces.

6 OP Option Operability Door opening (max.) To improve operability when using a crane, it is equipped with a wide door opening. 135 SL-603/1000 1,255 mm (49.4 in.) SL-603/3000 3,550 mm (139.8 in.) SL-603/2000 2,550 mm (100.4 in.) SL-603/4000 4,550 mm (179.1 in.) Depending on machining situation, the operator can slide the operation panel for ease and comfort. Operation panel travel SL-603/2000 1,650 mm (65.0 in.) SL-603/3000 2,650 mm (104.3 in.) SL-603/4000 3,650 mm (143.7 in.) Peripheral equipment SL-603B/2000 Center rest OP Chip conveyor outside machine OP Hydraulic steady rest The hydraulic steady rest can be set up in less time and without any manual setting thanks to automatic centering. Steady rest Bolts are tightened manually, supporting the workpiece. Chips are continuously transported out of the machine to prevent buildup inside. The hinge type chip conveyor is standard for the machines with distances between centers of 2000, 3000 and 4000.

7 Peripheral equipment OP System examples Example with front and rear chucks <Consultation is required> Robots make workpiece loading and unloading more efficient, which improves productivity. Add any of the below options. <Consultation is required> Robot (interface) Work stocker Workpiece holding detector Guard fence, etc. By installing a large hole chuck on the front and rear ends of the spindle, it becomes possible to machine the ends of long and workpieces. A particular advantage is seen in threading pipes. Air chuck (rear) Bar workpiece Air chuck (front) Others Mist collector <Consultation is required> 4-jaw chuck <Consultation is required> Automatic measuring system Rotary-tool holders Coolant float switch <Consultation is required> The colors and configurations shown in the photographs or illustrations may differ from those of the actual product. Air chuck (front) <Consultation is required> Oil skimmer

8 OP Option Coolant cooling system (separate type) <Consultation is required> Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit. When using oil-based coolant, please be sure to consult with our sales representative. While this unit is not the only way to completely control the temperature of the coolant, it makes a major contribution to preventing increases in the oil temperature. Chip disposal Hinge type Scraper type <Consultation is required> Specifications Workpiece material and chip size : Suitable : Not suitable Steel Cast iron Aluminum/non-ferrous metal Long Short Powdery Short Long Short Powdery Hinge type Scraper type <Consultation is required> Hinge type+drum filter type <Consultation is required> Hinge type+scraper type+ drum filter type <Consultation is required> Chip size guidelines Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or less Long: bigger than the above Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative. For details, please consult with our sales representative. The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Eco-friendly design Automatic machine light function If the operating panel is not touched for a certain amount of time, the interior light turns off. This saves energy and lengthens the life of the machine lights. Automatic sleep function If the keyboard is not touched for a certain amount of time and NC operation is not being performed, power is cut off to the servo motor, the spindle, the coolant pump and the chip conveyor, thereby saving energy. Power-saving setting screen

9 High-Performance Operating System for CNC Lathes High-performance operating system that pursues ease of use, and combines the best hardware in the industry with the advanced application/network systems. Outstanding operability thanks to upgraded hardware New functions for easier setup and maintenance Various types of monitoring, including internal monitoring, are possible on the screen (option) In the event of trouble, DMG MORI s remote maintenance service solves it smoothly MORI-NET Global Edition Advance OP Outstanding operability Vertical soft-keys Vertical soft-keys are arranged on the left and right sides of the screen. The vertical soft-keys can be used as option buttons or shortcut keys to which you can assign your desired screens and functions, allowing you to quickly display the screen you want. 19-inch operation panel Keyboard A PC-type keyboard is used as standard, making key input easy. A keyboard with a conventional key layout is also available as an option. Advanced hardware Improved ease of setup and maintenance Reduction of drawing time Shorter drawing time was achieved thanks to increased CPU performance. Main specifications MAPPS Ⅲ MAPPS Ⅳ 42 sec. 57 sec. Main memory 2 GB User area 6 GB USB ports (Screen side: 2, Bottom of operation panel: 1) Interface LAN 1 port (100BASE-T) RS-232-C port Soft-keys Left/right 12 keys Bottom 12 keys Approx. Reduced by 27% MAPPS Ⅳ is packed with new functions for easier setup and maintenance, including the File Display and Memo function that displays operating instructions and manuals on the screen and the Alarm help function that provides instructions when alarms occur. File display and Memo function Alarm help function Improved work effi ciency Fixed-point in-machine camera OP Consultation is required Images taken by cameras installed inside/outside the machine can be viewed on the programming screen. This function is useful for maintenance. Examples of camera locations Inside machine (to check machining) Tool magazine (to check cutting tools) Chip bucket (to check chip accumulation) Network application systems Remote Maintenance/Machine Operation Monitoring Service This system enables access to customer support services as well as high-speed, large-capacity data transmission between the machines and Service Center, by using a network that combines the internal LAN and the Internet. OP Download data Remote alarm support Transmission of alarm information Application for Data Transmission [Standard features] This enables high-speed transfer of programming data between your office computer and machine, reducing the lead time of pre-machining processes. The photo shown may differ from actual machine. Information about the screen is current as of August MAPPS: Mori Advanced Programming Production System

10 <Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation Machine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. ecoturn, DURATURN, DDM, BMT, ORC, CELOS, ERGOline, SLIMline, COMPACTline and DMG MORI SMARTkey are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries. If you have any questions regarding the content, contact our sales representative. The information in this catalog is valid as of September Designs and specifications are subject to changes without notice. The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Office Meieki, Nakamura-ku, Nagoya City, Aichi , Japan Phone: Nara Campus Nara No. 1 Plant 362 Idono-cho, Yamato-Koriyama City, Nara , Japan Phone: Nara No. 2 Plant 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara , Japan Phone: Iga Campus 201 Midai, Iga City, Mie , Japan Phone: Chiba Campus Suzumi-cho, Funabashi City, Chiba , Japan Phone: SL603-ED02D D.1509.CDT.0000 Created in Japan