NTX nd Generation

Transcription

1 High-Precision, High-Efficiency Integrated Turn & Mill Center 2 nd Generation High-Precision, High-Efficiency Integrated Turn & Mill Center

2 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data 02

3 High-Precision, High-Efficiency Integrated Turn & Mill Center. Simultaneous 5-axis machining + + Direct Drive (DDM ) B-axis for simultaneous 5-axis machining of complex-shaped products for medical, tooling, aerospace and automotive industries + + ±120 swivel range in B-axis and 100 rpm. swivel speed for B-axis + + Capto C5 spindle with up to 12,000 rpm. (standard) (20,000 rpm. optional) 03 Machining with turret station lower turret for simultaneous machining with tool spindle (TZ, SZ) + + The BMT turret for up to 10 live tools with up to 10,000 rpm. (TZM, SZM) + + Machining with both spindle 1 and spindle 2 Control + + CELOS from DMG MORI with SIEMENS and ShopTurn 3G: _ ERGOline Control with Multi-Touch screen _ Latest 3D control technology + + CELOS from DMG MORI with MAPPS on FANUC: _ ERGOline Touch Control with Multi-Touch screen _ Multi-Touch operating panel for pioneering operating convenience with unique functionality

4 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data Smallest footprint in its class at ft. 2 from DMG MORI ft. 2 footprint (machine with 38 tool pockets, incl. chip conveyor) Picture shows max. 76 tool pockets.

5 T TZ TZM S SZ SZM Tailstock Spindle 2 Turret 2 Turret 2 One machine concept with 6 variations Specifications T TZ TZM S SZ SZM Tool spindle / Spindle 1 Spindle 2 Turret 2 Turret 2 (Milling) Tailstock 05 Standard, Not applicable 1 Improved maintenance Disassembly of the safety glass from the outside 2 Large work area For workpieces up to 31.5 in. long and 16.9 in. in diameter 3 Lasting durability High-tech range built to a high standard for superior scratch resistance and protection against damage 4 BLACK or WHITE version The new DMG MORI design is available with either a BLACK or a WHITE front door at no additional cost 5 User-friendly + CELOS from DMG MORI with SIEMENS and ShopTurn 3G: ERGOline Control with Multi-Touch screen or + CELOS from DMG MORI with MAPPS on FANUC: ERGOline Touch Control with Multi-Touch screen and Multi-Touch control panel 6 DMG MORI SMARTkey Personalized user authorization 7 Optimal ergonomics Fully adjustable screen and keyboard

6 Highlights Main Features and Technology êêwork Area Applications and Workpieces Control Technology Technical Data ±120 Ø 2.0 in. (standard) bar machining capability (Ø 2.6 in. optional) in. Ø 6.0 in. (16.9 in. chuck size optional)

7 Largest machining area for workpieces up to 31.5 in. long and 16.9 in. in diameter. + + Bar machining of complex workpieces up to Ø 2.6 in., Ø 2.0 in. standard bar capacity + + Optimized work area with 74 % longer Z-axis travel for workpieces up to 31.5 in. long and Ø 16.9 in. + + Higher machining flexibility due to maximized X-axis stroke up to 4.1 in. below the spindle centerline + + Eccentric machining with ±4.1 in. Y-axis travel + + Less workpiece interference due to compact tool spindle and turret Flexible tool layout for tools up to 7.5 in.* long from the tool holder mounting face on turret 2 with Ø 26.8 in. swing diameter (see page 14) + + The BMT turret for up to 10 live tools with up to 10,000 rpm., machining at Spindle 1 and Spindle 2 * 7.5 in. from turret station surface to the tool tip 07 Synchronous machining with tool spindle and turret 2 (TZ, TZM / SZ, SZM) in in. 10 in. 4.1 in. Higher machining flexibility due to X-axis travel up to 4.1 in. under spindle centerline Tool spindle is just 15.7 in. in total length, for less interference in the work area Large work area, 10.0 in. from tool spindle to chuck face with X-axis 4.1 in. and B-axis +120 operable

8 Highlights Main Features and Technology êêaccuracy / Rigidity Applications and Workpieces Control Technology Technical Data Maximum precision and thermal stability due to holistic cooling concept. + + Highest machining accuracy due to excellent thermal control + + Cooling structure with recirculating cooling oil + + Cooling oil recirculating in tool spindle, spindles 1 and 2, ball screws and ball screw nutsfor tool spindle, the B-axis and the BMT turret 2 X1-axis 08 C-axis B-axis Y-axis Z1-axis Z2-axis A-axis X2-axis Highest rigidity + + Constant stiffness due to large guideways and ball screws with large diameter: _ Roller guide rail width: 1.8 in. for X1- / Y1- / Z1- / X2- / Z2- / A-axis _ Ball screws: Ø 1.8 in. for X1- / Z1-axis, Ø 1.4 in. for Y1- / Z2- / A-axis and Ø 1.3 in. for X2-axis Picture shows the 38 tool pockets specification. + + Less backlash due to roller guides + + Increased static stiffness

9 Milling X-Y plane (actual results) Turning outer diamter (actual results) Tool Carbide end mill (4 flutes) Tool Diamond tool nose radius 0.02 in. Tool diameter Ø 0.6 in. (Ø 5 / 8 inch) Machining diameter Ø 1.6 in. (φ 1 1/2 in.) Material Brass Material Brass Spindle speed 8,000 rpm. Spindle speed 6,000 rpm. Feed rate 78.7 ipm. Feed rate ipr. Roundness (contouring) in. Surface roughness in. Ra Turning outer diameter (actual results) Surface roughness in. Ra Tool Machining diameter Material Spindle speed Feed rate Roundness (turning) Diamond tool nose radius 0.02 in. Ø 1.6 in. Brass 6,000 rpm mm/rev (0.002 ipr) in. in in. 09 DMG MORI Components Unbeatable precision due to magnetic measuring system with in. resolution. + + Superior precision with Direct linear scale feedback by Magnescale featuring a resolution of in. + + High-resolution, magnetic type measuring system + + Protective structure, oil and condensation resistant + + Impact resistance of 1,476.4 ft. /sec Vibration resistance of ft. /sec Thermal expansion coefficient as cast iron Measuring system less susceptible to oil or water condensation. Packages for higher accuracy (optional) with linear scales by Magnescale for: + + Tool spindle in X1-, Y1- and Z1-axes + + Turret 2 in X2- and Z2-axes

10 ,600 5, Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data Integrated spindle drives up to ft. / lbs. for the highest machining performance. Type Spindle 1 Spindle 1 option Spindle 2 (option) Speed rpm. 6,000 5,000 Bar capacity in Spindle bore in Chuck size in. 6.0 (7.9) (JIS A2-5) 7.9 (JIS A2-6) Spindle nose type JIS A2-5 JIS A SIEMENS-control Power (25 / 100 % ED) hp / / 29.5 Torque (25 / 100 % ED) ft. / lbs / / FANUC-control Power (40 / 100 % ED) kw 14.8 / * / 20.1 Torque (40 / 100 % ED) Nm / * / * 25 % ED Option for spindle 1 Option for spindle 1 SIEMENS FANUC Torque (ft./lbs.) Power (hp.) rque /lbs.) Power (hp.) ft./lbs. (25% DC) ft./lbs. (30 min.) ft./lbs. (cont.) hp. (25% DC / 30 min.) 29.5 hp. (cont.) ft./lbs. (25% DC) ft./lbs. (30 min.) ft./lbs. (cont.) hp. (25% DC / 30 min.) hp. (cont.) hp ft./lbs ft./lbs Speed (rpm.) (rpm.) ,600 5,000 Standard spindle 1 / 2 Standard spindle 1 / 2 SIEMENS FANUC Torque (ft./lbs) Power (hp.) rque /lbs.) Power (hp.) ft./lbs. (25% DC) 29.5 hp.* ft./lbs. (30 min.) 24.8 hp.** ft./lbs. (cont.) 20.1 hp.*** ft./lbs. (40% ED) ft./lbs. (30 min.) ft./lbs. (cont.) hp.** hp. (cont.) 21.7 ft./lbs ft./lbs t Speed (rpm.) 10 * 25% DC, ** 30 min., *** cont ,600 1,700 6,000 (rpm.) 10 ** 30 min ,000 6,000

11 : Spindle 1 with up to 6,000 rpm., or optional higher torque model rated with 5,000 rpm. 2: Complete machining by spindle 2 with 6,000 rpm. Heavy-duty cutting (O.D.) turning Material removal rate Spindle speed Feed rate Depth of cut Material JIS: S45C**** 23.0 in. 3 / min. 659 rpm ipr 0.27 in. **** (ANSI), C45 C45E C45R (BS, DIN), 45 (GB) JIS: Japanese Industrial Standard. The cutting test results indicated in this catalog are provided as examples. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

12 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data 5-axis simultaneous machining due to Direct Drive (DDM ) B-axis with 12,000 rpm. Turn & Mill spindle. Type Turn & Mill spindle SIEMENS-control Turn & Mill spindle FANUC-control Speed rpm. 12,000 12,000 Power (25 / 100 % ED) hp / / 7.4 Torque (15 / 100 % ED) ft. / lbs / / 16.2 Tool spindle Tool spindle SIEMENS FANUC 12 Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) ft./lbs. (15% DC) 27.1 ft./lbs. (25% DC) ft./lbs. (15% DC) 27.1 ft./lbs. (25% DC) ft./lbs. (cont.) 16.2 ft./lbs. (cont.) hp hp.* ft./lbs. 4.4 ft./lbs hp hp. (25%DC) hp. (cont.) 3.2 ft./lbs. 7.4 hp. (cont.) Speed (rpm.) 100 * (25% DC) 1,000 1,450 1,950 2,400 4,500 4,900 12,000 Speed (rpm.) 100 1,000 1,450 1,950 2,400 4,500 12,000 Power milling // End mill Material removal rate Tool diameter Spindle speed Feed rate Depth of cut // Face mill Material removal rate Tool diameter Spindle speed Feed rate Depth of cut Material JIS: S45C** 3.1 in. 3 / min. Ø 0.8 in. 400 rpm. 3.8 ipm. 1.1 in. Material JIS: A5052*** 35.1 in. 3 / min. Ø 3.1 in. 12,000 rpm ipm in. ** (ANSI), C45 C45E C45R (BS, DIN), 45 (GB) *** 5052 (ANSI), NS4 (BS) AlMg 2.5 (DIN), 5A02 (GB) JIS: Japanese Industrial Standard. The cutting test results indicated in this catalog are provided as examples. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement. // Drill Material removal rate Tool diameter Spindle speed Feed rate Material JIS: S45C** 2.3 in. 3 / min Ø 1.2 in. 265 rpm 2.1 ipm.

13 Tool interfaces for maximum flexibility, stability and storage. Tool size // CAPTO C5, HSK-A50 (Optional) With adjacent tool Without adjacent tool B B 9.8 A (Gage line) (Gage line) A Type A in. 0.8 (1.5: w / Tool ID / IC) (Optional) B in. Ø 2.0 Max. tool diameter With adjacent tool Without adjacent tool

14 Direct Drive (DDM ) tool spindle and B-axis for simultaneous 5 axis machining + + ±120 swivel range and 100 rpm. swivel speed for B-axis + + Tool spindle with 12,000 or 20,000 rpm. (optional) + + Capto C5, HSK-A50 (optional) ±120 Manual operation Double chain magazine for up to 76 tools Number of tool pockets 38 / 76 (optional) Max. tool diameter with / without adjacent tool / in. Max. tool length (tool diameter < in. / in.) 9.8 / 8.3 in. Max. tool weight 11.0 lbs. Max. tool torque 2.9 ft. / lbs. Tool-to-Tool time 2.3 sec. (2.26 sec.) Simplified tool loading directly from the front of the machine; picture shows standard 38 tools (76 tools come optional)

15 Simultaneous 5-axis machining with tool spindle

16 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data Synchronous machining with tool spindle and BMT turret 2 with up to 10,000 rpm. Highlights station lower turret* for machining at spindles 1 and 2 Swing diameter ø 26.8 in. + + Implementation of radial tool length of max. 7.5 in. from tool holder mounting face with ø 26.8 in. swing diameter + + TZ and SZ specifications, up to 10 tools for turning and drilling + + TZM and SZM specifications, up to 10 live tools on the BMT turret with up to 10,000 rpm. * optional 16 Built-in Motor Turret (BMT ) with an integrated drive motor + + Cutting performance comparable to a milling machine + + The BMT effect _ Improved milling performance and precision through the built-in drive directly in the turret for optimal power transfer efficiency _ Minimal heating and vibration of the turret Type Turret (TZ, SZ) Turret (TZM, SZM) SIEMENS-control Turret (TZM, SZM) FANUC-control Pockets (fixed / live) 10 / 0 10 / / 10 Speed rpm. 10,000 10,000 Power (15 / 100 % ED) hp. 6.2 / / 1.6 Torque (15 / 100 % ED) ft. / lbs. 3.2 / / 1.7 Rotary tool spindle Rotary tool spindle SIEMENS FANUC Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Powe (hp ft./lbs. (15% DC) 6.2 hp. (15% DC) ft./lbs. (15% DC) 1.7 ft./lbs. (cont.) ft./lbs. (cont.) 3.2 hp. (cont.) hp. (15% DC 1.6 hp. (cont.) Speed (rpm.) 100 1,000 10,000 Speed (rpm.) 100 1,000 3,000 10,000

17 Application Examples. 1 Medical Acetabular Prosthesis Material Size Machining time Titanium ø 2.4 in. 7 min. 30 sec. Highlights 4-axis milling and turning operations using the BMT turret 2 with live tools; Workpiece load and unload by robot 2 Aerospace Blade 17 Material Inconel 600 Size ø in. Machining time Approx. 3 hours Highlights Mounting a live center in turret 2 for workpiece support 3 Engineering Screw Rotor Material Size Machining time Cast Iron (EN-GJS-500-7) 9.8 in. 40 min. Highlights 4-axis turning operations using turret 2; Simultaneous 5-axis machining of the rotor profile; Automation with robot 4 Tooling Tool Holder Material Size Machining time Highlights (X37CrMoV5-1) ø in. 15 min. 4-axis milling and turning operations using the BMT turret 2 with live tools; Automation with robot

18 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data 1 Manual type in-machine tool presetter Perfect ergonomics and accessibility. Operability-Maintenance Perform tool measurement more efficiently to speed setup. 2 Magazine from DMG MORI The tool magazine is placed on the front of the machine so that the operator can check and exchange tools from the operating position. A button is provided for extracting the tool easily. 3 Operator panel Pneumatic equipment: The equipment layout is designed for daily operation and maintenance. The operator panel can be turned to 80 (horizontal direction) or 57 (vertical direction) for more convenient setup. 4 Coolant tank Lubricating oil unit: The equipment layout is designed for daily operation and maintenance. The coolant tank can be pulled toward the front of the machine.

19 Peripheral equipment In-machine travelling type robot Robot loads material into spindle 1 and unloads finished workpiece from spindle 2. Additionally robot can manage different shapes of workpieces, washing and deburring as well. In-machine travelling type workpiece unloader (spindle 2 type) Unloader picks finished workpiece from spindle 2 and unloads onto the transfer conveyor. Two types of handling specification, gripper type and receptor type, are available. Max. workpiece size Diameter: 2.6 in. Length: 5.9 in. Mass: 6.6 lbs. Unloader ready position Unloader deployed 19 Gripper type Receptor type T TZ TZM S SZ SZM Turret swing type Spindle 2 type Lift type Receive position Transfer conveyor and workpiece container External chip conveyor Two types of chip conveyor are available to suit chip shape and material. Choose one suited to the type of machining you carried out. Workpiece material and chip size Specifications Steel Cast Iron Aluminum, non-ferous metal Long Short Powdery Short Long Short Powdery Hinge type Hinge type + Scraper type + Drum Suitable, Not suitable Chip size guidelines Short: chips 2.0 in. or less in length, bundles of chips ø 1.6 in. or less Long: bigger than the above

20 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data From the idea to the finished product. CELOS from DMG MORI enables consistent administration, documentation and visualization of order, process and machine data. CELOS can be extended with APPS and is also compatible with your company s existing infrastructures and programs. 20 APP menu Central access to all available applications. Multi-Touch Operator panel for easy operability and functionality. CELOS with 21.5 ERGOline and SIEMENS

21 CELOS APPS + + JOB MANAGER: Systematic planning, administration and preparation of orders + + JOB SCHEDULER: Production planning for all machines + + JOB ASSISTANT: Process orders efficiently + + TOOL HANDLING: Shorter tooling times through assessments of the magazine configuration for subsequent orders + + CONTROL: Machine control with a touch-operated system + + PALLET CHANGER*: Easy handling of 2 or 3 pallets + + CAD / CAM VIEW: Visualize workpieces and optimize program data + + TECH CALCULATOR: Calculate technology data, measurements and values + + DOCUMENTS: Digital library with full text search + + ORGANIZER: Calendar and note functions + + NETSERVICE: Qualified support via Internet-based remote diagnostics + + SERVICE AGENT: Improves machine availability with an intelligent maintenance system + + ENERGY SAVING: Automated energy management + + SETTINGS: Customization and personalization STATUS MONITOR: View machine status in real time + + MESSENGER: Always stay informed about production progress! * not relevant for NTX Uniform Standard user interfaces for all new high-tech machines from DMG MORI. Consistent Consistent administration, documentation and visualization of order, process and machine data. CELOS with 21.5 ERGOline Compatible Compatible with common PPS and ERP systems. Can be networked with CAD / CAM products. Trendsetting CELOS APP extensions. and MAPPS on FANUC

22 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data êêtooling System O.D. CUTTING HOLDER (Height: 2.8) T00224 / Inch Type: T00234 Tooling System. O.D. CUTTING HOLDER (Height: 3.7) T00225 / Inch Type: T00235 O.D. DOUBLE CUTTING HOLDER (Height: 2.8) T00228 / Inch Type: T00250 O.D. DOUBLE CUTTING HOLDER (Height: 3.7) T00226 / Inch Type: T00249 FACE AND I.D. CUTTING HOLDER T03017 / Inch Type: T03018 TURRET ø 32 BORING BAR HOLDER T10115 / Inch Type: T10119 ø 32 BORING BAR HOLDER (Height: 5.7) (Applicable to throw-away drill) T10260 / Inch Type: T F70151 ø 32 U-DRILL HOLDER T13132 / Inch Type: T13135 F70151 CUT-OFF HOLDER (Spindle reverse rotation)* T00251 / Inch Type: T00252 (Height: 3.0) T00378 / Inch Type: T00379 (Height: 3.5) CUT-OFF HOLDER (Spindle normal rotation) T00356 / Inch Type: T00357 (Height: 3.0) T00376 / Inch Type: T00377 (Height: 3.5) COVER FOR TURRET F75054 CUT-OFF HOLDER (Spindle reverse rotation) T00393 / Inch Type: T00394 CUT-OFF HOLDER (Spindle normal rotation)* T00395 / Inch Type: T00396 CAPTO O.D. CUTTING HOLDER C4 T12074 CAPTO I.D. CUTTING HOLDER C4 T12075 CENTER DRILL HOLDER T17004 / Inch Type: T17005 WORK STOPPER T23008 / Inch Type: T23009 PIPE P40145

23 ø 0.8 in. QUALIFIED TOOL ø 1.3 in. / Inch Type: ø 1-3/4 I.D. CUTTING ø 1.3 in. BORING BAR BORING BAR SLEEVE T20122 (ø 1.0 in.) / Inch Type: T20123 (ø 1.0 ) T20120 (ø 0.8 in.) / Inch Type: T20121 (ø 3/4 ) T20118 (ø 0.6 in.) / Inch Type: T20119 (ø 5/8 ) T20116 (ø 0.5 in.) / Inch Type: T20117 (ø 1/2 ) T20114 (ø 0.4 in.) / Inch Type: T20115 (ø 3/8 ) T20112 (ø 0.3 in.) ø 1.0 in. OR LESS BORING BAR BORING BAR SLEEVE T20130 (ø 0.6 in.) / Inch Type: T20131 (ø 5/8 ) T20128 (ø 0.5 in.) / Inch Type: T20129 (ø 1/2 ) T20126 (ø 0.4 in.) / Inch Type: T20127 (ø 3/8 ) T20124 (ø 0.3 in.) DRILL DRILL SOCKET T22048 (MT2) / Inch Type: T22049 (MT2) T22050 (MT1) / Inch Type: T22051 (MT1) 23 ø 32 / Inch Type: ø 1-3/4 THROW-AWAY DRILL max. ø 0.6 in. THROW-AWAY DRILL SOCKET T22054 (ø 1.0 in.) / Inch Type: T22055 (ø 1 ) T22052 (ø 0.8 in.) / Inch Type: T22053 (ø 3/4 ) T22068 (ø 0.6 in.) ø 0.8 in. CUT-OFF TOOL C4 TURNING TOOL C4 BORING TOOL CENTER DRILL Standard Set Number Sub-Spindle Type Standard Set Number * Cut-off holder that can approach sub-spindle. Please refer to the following interference diagram

24 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data êêtooling System DRILL REAMER CENTRE DRILL END MILL max. ø 0.4 CHUCK COLLET ALPS NO. AR16-1 K78324 AR K78325 AR16-2 K78129 AR K78326 AR16-3 K78062 AR K78327 AR K78328 AR16-4 K78063 AR16-5 K78064 AR16-6 K78065 AR16-7 K78066 AR16-8 K78067 AR16-9 K78068 AR16-10 K78069 REGO NO. ER16-1 ~ 10 FOR O.D. CUTTING HOLDER (max. ø 0.4 / 10,000 rpm.) T32433 FOR FACE CUTTING HOLDER (max. ø 0.4 / 10,000 rpm.) T32434 TAP M4, 5, 6, 8, 10 SCHAUBLIN NO. ESX16-1 ~ CHUCK COLLET ALPS NO. AR16OH-3 K78341 AR16OH-4 K78342 AR16OH-4.5 K78343 AR16OH-5 K78344 AR16OH-5.5 K78345 AR16OH-6 K78346 AR16OH-6.5 K78347 AR16OH-7 K78348 AR16OH-7.5 K78349 AR16OH-8 K78350 AR16OH-8.5 K78351 AR16OH-9 K78352 AR16OH-9.5 K78353 AR16OH-10 K78354 FOR FACE CUTTING OIL HOLE HOLDER (max. ø 0.4 / 10,000 rpm. / 7MPa) T32436 MILLING TOOL DRILL max. ø 0.3 REAMER CENTRE DRILL END MILL max. ø 0.5 CHUCK COLLET ALPS NO. AR20-1 K78227 AR K78329 AR20-2 K78226 AR K78330 AR20-3 K78128 AR K78331 AR K78332 AR20-4 K78052 AR20-5 K78053 AR20-6 K78054 AR20-7 K78055 AR20-8 K78056 AR20-9 K78057 AR20-10 K78058 AR20-11 K78059 AR20-12 K78060 AR20-13 K78061 FOR O.D. CUTTING HOLDER (max. ø 0.5 / 6,000 rpm.) T32254 T32479 FOR FACE CUTTING HOLDER (max. ø 0.5 / 6,000 rpm.) T32255 T32480 COVER FOR TURRET F75054 TAP M4, 5, 6, 8 REGO NO. ER20-1 ~ 13 SCHAUBLIN NO. ESX20-1 ~ 13 FOR O.D. OFFSET TYPE CUTTING HOLDER (max. ø 0.5 / 6,000 rpm.) T32279 T32488 CHUCK COLLET ALPS NO. AR20OH-5 K78196 AR20OH-6 K78197 AR20OH-6.5 K78198 AR20OH-7 K78199 AR20OH-7.5 K78200 AR20OH-8 K78201 AR20OH-8.5 K78202 AR20OH-9 K78203 AR20OH-9.5 K78204 AR20OH-10 K78205 AR20OH-10.5 K78206 AR20OH-11 K78207 AR20OH-11.5 K78208 AR20OH-12 K78209 FOR O.D. CUTTING OIL HOLE HOLDER (max. ø 0.5 / 6,000 rpm. / 7MPa) T32287 T32482 FOR FACE CUTTING OIL HOLE HOLDER (max. ø 0.5 / 6,000 rpm. / 7MPa) T32483

25 FOR O.D. CUTTING HOLDER (max. ø 0.6 / 6,000 rpm.) T32274 T32450 CHUCK COLLET DRILL max. ø 0.3 REAMER FOR FACE CUTTING HOLDER (max. ø 0.6 / 6,000 rpm.) T32275 T32297 FOR O.D. CUTTING OIL HOLE HOLDER (max. ø 0.6 / 6,000 rpm. / 7MPa) T32435 ALPS NO. AR25-1 K78333 AR K78334 AR25-2 K78335 AR K78336 AR25-3 K78337 AR K78338 AR25-4 K78085 AR25-5 K78086 AR25-6 K78087 AR25-7 K78088 AR25-8 K78089 AR25-9 K78890 AR25-10 K78091 AR25-11 K78092 AR25-12 K78093 AR25-13 K78094 AR25-14 K78095 AR25-15 K78096 AR25-16 K78097 REGO NO. ER25-1 ~ 16 SCHAUBLIN NO. ESX25-1 ~ 16 CENTRE DRILL END MILL max. ø 0.6 TAP M4, 5, 6, 8 FOR O.D. CUTTING HOLDER (max. ø 0.8 / 6,000 rpm.) T32475 T32484 ALPS NO. AR25OH-6 AR25OH-7 AR25OH-8 AR25OH-9 AR25OH-10 AR25OH-11 AR25OH-12 AR25OH-13 AR25OH-14 AR25OH-15 AR25OH-16 K78355 K78356 K78357 K78358 K78359 K78360 K78361 K78362 K78363 K78364 K78365 CHUCK COLLET 25 FOR FACE CUTTING HOLDER (max. ø 0.8 / 6,000 rpm. ) T32476 T32485 DRILL max. ø 0.3 FOR O.D. CUTTING HOLDER (FMC 22 max. 2,000 rpm.) T32280 T32486 FOR FACE CUTTING HOLDER (FMC 22 max. 2,000 rpm.) T32292 T32487 CAPTO O.D. ROTARY TOOL HOLDER C3 T32290 CHUCK COLLET ALPS NO. AR32-3 K78125 AR32-4 K78126 AR32-5 K78098 AR32-6 K78099 AR32-7 K78100 AR32-8 K78127 AR32-9 K78101 AR32-10 K78041 AR32-11 K78042 AR32-12 K78043 AR32-13 K78044 AR32-14 K78045 AR32-15 K78046 AR32-16 K78047 AR32-17 K78048 AR32-18 K78049 AR32-19 K78050 AR32-20 K78051 REGO NO. ER32-3 ~ 20 SCHAUBLIN NO. ESX32-3 ~ 20 REAMER CENTRE DRILL END MILL max. ø 0.8 TAP M4, 5, 6, 8 Standard Set Number CAPTO FACE ROTARY TOOL HOLDER C3 T32291

26 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data êêfloor Plans Floor Plans 2 nd Generation Front view 2 nd Generation Side view 163.6: Tool storage capacity: 38 tools 178.5: Tool storage capacity: 76 tools 98.5: Tool storage capacity: 38 tools 98.5: Tool storage capacity: 76 tools B A (Transformer for SIEMENS) Spindle center : Tool storage capacity: 38 tools 139.4: Tool storage capacity: 76 tools Discharge location of chip conveyor A B Hinge + Scraper + Drum (EN) in Hinge + Scraper + Drum (non EN) in Hinge (EN) in Hinge (non EN) in Simultaneous machining with tool spindle and optional BMT turret 2

27 Technical Data T TZ TZM S SZ SZM Capability / Capacity Max. swing of workpiece in Max. turning diameter (Tool Spindle / Turret 2) in / 10.8t Max. turning length in Max. distance between centers in Spindle 1 (option) Max. spindle speed rpm. 6,000 [5,000] Through spindle hole diameter in. 2.4 [2.9] Chuck size in. 6.0 (for spindle bore 2.8 in., chuck size is 200 / 8 only) [200 / 8] Spindle 2 Max. spindle speed rpm. 6,000 6,000 6,000 Through spindle hole diameter in Chuck size in Tool spindle (Turret 1) Tool spindle taper Capto C5 [HSK-A50] Max. speed of tool spindle rpm. 12,000 [20,000] Swivel range of B-axis degree ±120 Swivel speed of B-axis rpm. 100 Turret 2 Number of tool stations (number of live tools) (10) (10) Max. speed for live tool spindle rpm. 10,000 10,000 Tool spindle Travel X / Y / Z in / ±4.1 / 31.4 (+6.5 for ATC) Rapid traverse X / Y / Z ipm. 1,574.8 / 1,574.8 / 1,968.5 Turret 2 Travel X / Z ipm. 6.3 / / / / 28.7 Rapid traverse X / Z ipm. 1,102.3 / 1, ,102.4 / 1, ,102.4 / 1, ,102.4t / 1,417.3 Spindle 2 Travel A in Rapid traverse A ipm. 1, , ,417.3 Tailstock (option) Travel (Servo motor) in Tailstock Morse taper MT MT 4 (supported) / [MT 3 (built-in)] Power sources Electrical (SIEMENS / FANUC) kva 25.8 / / / / / / 45.3 Compressed air psi. gal./min , 66.0 ANR in, in, in, in, in, ANR Tank capacity / Coolant tank capacity 410 Machine size Footprint incl. Chip conveyor ft : 44,724.0 x 26,931.3 (38 tool) / 122.7: 48,814.3 x 26,931.3 (76 tool) Machine height in (FANUC), (SIEMENS) Machine weight lbs. 20, , , , , ,

28 Highlights Main Features and Technology Applications and Workpieces Control Technology Technical Data êêoptions Options 28 Spindle 1 6,000 rpm. // ø 2.4 in. through spindle hole diameter 5,000 rpm. // ø 2.9 in. through spindle hole diameter Hydraulic chuck / 6.0 in. Hydraulic chuck / 8.0 in. Tailstock Live center specification (MT 4), without center Live center (MT 4) Built in center (MT 3), with center Air blow for tailstock Spindle 2 6,000 rpm. // ø 2.4 in. through spindle hole diameter Hydraulic chuck / 6.0 in. Hydraulic chuck / 8.0 in. Tool spindle 12,000 rpm. (Capto 5) 20,000 rpm. (Capto 5) Tools Magazine, 38 pockets Magazine, 76 pockets Capto 5 interface HSK-A50 interface In-machine measuring system (tool spindle), radio type touch sensor (Renishaw) In-machine tool presetter, automatic (out / in type tool spindle + turret 2) Coolant / Chip disposal Chip flushing coolant Water soluble coolant system Oil soluble coolant system Through-spindle coolant system (tool spindle) // (635 / 1,040 W (50 / 60 Hz) Through-spindle coolant system (tool spindle) // (ultra-high pressure / 3.5 MPa) Through-spindle coolant system (tool spindle) // (ultra-high pressure / 7.0 MPa) Mist collector AFS 1,100 including stand / AFS 1,600 including stand Mist collector interface φ 7.9 in. duct only / φ 7.9 in. duct + electrcal parts for AFS 1,100 / φ 7.9 in. duct + electrcal parts for AFS 1,600 Oil mist collector Chip conveyor (right discharge, hinge type) Chip conveyor + drum filter (right discharge, hinge type + scraper type + drum filter) Air blow (spindle 1 chuck) Air blow (tool spindle, tool nose) Coolant gun Chuck top coolant Oil skimmer Standard Optional SIEMENS FANUC

29 Turret 2 10 station turret, bolt tightening type (TZ, SZ specifications) Milling specifications (TZM, SZM specifications) Control for higher accuracy Direct scale feedback (Magnescale): X1 / Y1 / Z1 (tool spindle) Direct scale feedback (Magnescale): X2 / Z2 (turret 2) SIEMENS FANUC Operation / Automation support In-machine travelling type robot Work unloader Automatic power off device Automatic door Bar loader interface Workpiece stopper in spindle Robot interface Numerical control CELOS from DMG MORI with SIEMENS and ShopTurn 3G: ERGOline Control with Multi-Touch monitor CELOS from DMG MORI with MAPPS on FANUC: ERGOline Control with Multi-Touch monitor and Multi-Touch operating panel Standard Optional 29

30 DMG MORI Lifecycle Services 24 / 7 Hotline & Service Network The combined worldwide resources of DMG MORI benefit customers through a broad range of solutions designed to maximize performance - training, software, servicing, retrofitting, and pre-owned machine sourcing Support around the clock! MONTFORT ADVERTISING DMG MORI USA Headquarters 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) To locate your nearest DMG MORI Technology Center, please visit: DMG MORI Manufacturing USA, Inc. Our Davis, California location offers North American customers numerous benefits: + + Reduced delivery times + + Customized and price-competitive solutions + + Access to engineers and developers + + Direct factory support for machines and software + + Assembled in the USA + + Efficient logistics and freight Spare Parts Service always available through our global network. Fast delivery: All orders are processed centrally and parts are shipped from the nearest global DMG MORI Spare Parts Center for quick and dependable delivery. + + Over $140 million in spare parts stock + + Over 95% shipping within 24 hours + + Original spare parts direct from the factory + + Spare parts availability for many early models year warranty on labor and spare parts for new machine purchase PRO.D6537/0315 D6805/0316AD8 Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI USA 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) info@dmgmori.com,