Universal turning and milling CTX beta TC Turn and mill complete machining

Transcription

1 Turn and mill complete machining Universal turning and milling CTX beta TC

2 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications 02

3 CTX beta TC Flexibility greater value in universal turning. Maximized turning (19.7)* in. max. cutting diameter through traveling column axis stroke + Up to ft. / lbs. torque for the main spindle + Complete 6-sided production via optional counter spindle 03 Maximized milling + Up to 11.8 in. Y-stroke for eccentric production thanks to highly stable traveling column design concept + Optimized milling with the compactmaster ** featuring 88.5 ft. / lbs. and up to 20,000 rpm. (12,000 rpm. standard) + Simultaneous 5-axis production for free form surface machining (with optional DMG MORI Technology Cycle) Maximized tools + Up to 100 (80)* tools for optimal flexibility and fast retooling (24-slot disk magazine standard) + Economical standard tools thanks to indexable B-axis with max. ±120 swivel range and impressive precision (accuracy < in.) *CTX beta 800 / 1250 TC ** Not available for CTX beta 2000 TC

4 Machine and technology Work area Applications and parts Control technology Energy efficiency Technical specifications CTX beta 800 / 1250 TC Optimized work area with new, ultra-compact turning/milling spindle. 04 ø 19.7 in. 5.9 (13.8)* in. 7.1 (15.7)* in. ø 9.8 in. feed (max. ø 15.7 in.) *CTX beta 1250 TC

5 Highlights in. more work area via compactmaster turning /milling spindle with 13.8 in. length (13.8)* in. workpiece length for horizontal drilling or hollow turning (18.5)* in. outer diameter turning via vertical positioning of B-axis (2.8 in. tool length) in. max. swing diameter in.

6 Machine and technology Highlights Applications and parts Control technology Energy efficiency Technical specifications CTX beta 800 / 1250 TC Turn and mill complete production with the new compactmaster turning / milling spindle

7 Highlights + Ultra-compact turning / milling spindle with a small footprint and 20% greater torque in. more work area with a new milling spindle + Turning / milling spindle with 12,000 rpm., 29.5 hp. and 88.5 ft./lbs., high-speed model with 20,000 rpm. (optional) + Workpieces up to ø 19.7 in. and 31.5 / 47.2 in. lengths on a compact 91.5 / ft 2 footprint + Complete 6-sided production via max ft./lbs.* main spindle and counter spindle* + Large, full-view work area with easy access and short reach-in depth to spindle center + Eccentric production with max. 9.8 in. Y-stroke * Optional 07 Improved functionality Safety glass disassembly from the outside 2 Unobstructed views Into the work area for optimal control 3 Durable surfaces Quality construction materials for greater scratch & damage protection 5 User-friendly CELOS on a SIEMENS control: ERGOline panel with a 21.5 multi-touch display 6 SMARTkey User-specific authorization 7 Optimized ergonomics Adjustable monitor and keyboard 4 BLACK or WHITE Version New DMG MORI design available in black or white for no additional cost

8 Machine and technology Modular design Applications and parts Control technology Energy efficiency Technical specifications CTX beta TC Customizable for optimal productivity. 08

9 Programmable traveling steady rests* for vibration-free production of long workpieces (e.g. shafts) + Max. ø 13.8 in. steady rests + 50% faster setup with optional quickchange system featuring double conical centering for in. repeatability Up to ø 15.7 in. chucks on the main and counter spindle* thanks to a stable machine design & high-torque spindles + Max. ø 15.7 in. clamping diameter with ISM Max. ø 12.4 in. clamping diameter with ISM 76 + Max. ø 8.3 in. clamping diameter with ISM 52 * Optional 09 1: Chain magazine: max. 100 tools (optional) 2: Main spindle with up to ISM 102: max. 5,000 rpm. or 53.6 hp. & ft. / lbs. 3: Counter spindle with ISM 76 synchro: max. 5,000 rpm. or 42.9 hp. & ft. / lbs

10 Machine and technology Cooling Applications and parts Control technology Energy efficiency Technical specifications CTX beta TC Optimized precision and temperature stability. Fluid cooled main / counter spindle and MAGNESCALE direct position measuring system 10 Workpiece concentricity (scale: in. / div.) 90 Laser measuring (VDI / DGQ 3441) (X-axis) Deviation (in.) Machine position (in.) 270 < in. roundness (turned workpiece) Workpiece Clamping operation Cutting speed Cutting depth Feed rate Tool ø 1.7 in. cut (aluminum) 3.1 in. projected length (direct spindle clamped) Vc = 11,023.6 ipm. ap = in. f = in. / rpm. diamond tool Precision (μ-range) Positioning accuracy (Pmax) Repeatability (Psmax) X-axis < in. < in. Y-axis < in. < in. Z-axis < in. < in. C-axis < 18 < 5

11 Complete turning and milling production with unmatched stability and repeatability 1 B-axis with Direct Drive for greatest position (deviation < in.) 2 Impressive stability Constant rigidity thanks to 1.8 (2.2)* in. guide ways and ø 1.6 (2.0)* in. ball screws 3 Maximum precision MAGNESCALE direct position measuring system on all traveling column linear axes 4 Thermal stability Fluid cooled main / counter spindle *CTX beta 2000 TC 11

12 Machine and technology Spindles Applications and parts Control technology Energy efficiency Technical specifications CTX beta TC Integrated max ft. / lbs. spindle drive for unbeatable performance. + Unmatched dynamics with max. 6,000 rpm. spindle drives or ft. / lbs. and integrated C-axis (0.001 ) + Top precision and temperature stability via fluid cooled main / counter spindle drives + Complete 6-sided production with main & counter spindle (optional) + Easily serviceable spindle assembly featuring a cartridge design ISM 76 synchro 5,000 rpm. / 42.9 hp. / ft. / lbs. Torque (hp.) Power (ft./lbs.) ISM 76 ISM 102 ISM 52 PLUS 5,000 rpm. / 45.6 hp. / ft. / lbs. 4,000 rpm. / 51.0 hp. / ft. / lbs. 6,000 rpm. / 36.2 hp. / ft. / lbs. Torque (hp.) Power (ft./lbs.) Torque (hp.) Power (ft./lbs.) Torque (hp.) Power (ft./lbs.) Speed (rpm.) 850 5,000 Speed (rpm.) 550 Speed (rpm.) 4,000 Speed (rpm.) 1,500 2,500 4,200 6, ,000 Type // Speed Power // Torque (40 / 100% DC) Bar capacity // Spindle head (flat flange) High-performance roughing (CK45) ISM 76 // 5,000 rpm / 33.5 hp. // / ft. / lbs. 2.6 (3.0) in. // 170h5 ISM 102 // 4,000 rpm / 44.3 hp. // / ft. / lbs. 3.7 (4.0) in. // 220h5 ISM 52 PLUS // 6,000 rpm / 26.8 hp. // / 93.7 ft. / lbs. 2.0 (2.6) in. // 140h5 Workpiece diameter in Removal rate in. 3 / min Cutting depth in Cutting speed ipm. 9, , ,448.8 Feed rate in. / rpm High-performance drilling (CK45) Workpiece diameter in Spindle speed rpm Cutting speed ipm. 3, , ,149.6 Feed rate in. / rpm

13 Motor spindles Type // Speed Power // Torque (40 / 100% DC) Bar capacity // Spindle head (flat flange) ISM 52 PLUS // 6,000 rpm / 26.8 hp. // / 93.7 ft. / lbs. 2.0 (2.6) in. // 140h5 ISM 76 // 5,000 rpm / 33.5 hp. // / ft. / lbs. 2.0 (2.6) in. // 140h5 ISM 76 synchro // 5,000 rpm / 33.5 hp. // / ft. / lbs. 2.6 (3.0) in. // 170h5 ISM 102 // 4,000 rpm / 44.3 hp. // / ft. / lbs. 3.7 (4.0) in. // 220h5 Machine CTX beta 800 TC CTX beta 1250 TC MS CS MS CS MS CS CTX beta 2000 TC MS = Main spindle, CS = Counter spindle, Standard, Optional CTX beta TC Turning / milling spindles for simultaneous 5-axis production with max. 20,000 rpm. and 88.5 ft. / lbs. CTX beta 800 / 1250 TC Standard spindle 12,000 rpm. // 29.5 / 25.5 hp / 64.2 ft. / lbs. // HSK-A63 CTX beta 800 / 1250 TC High-speed spindle 20,000 rpm. // 29.5 / 25.5 hp / 64.2 ft. / lbs. // HSK-A63 High-performance milling (CK45) Steel (CK45) Aluminum (AlMgSi) Steel (CK45) Aluminum (AlMgSi) Removal rate in.³/min Spindle speed rpm. 1,768 12,000 1,768 20,000 Power hp Torque ft. / lbs Feed rate in. / tooth Cutting depth in Cutting width in Cutting speed ipm. 13, , , ,527.6 Teeth Milling tool in // End mill // End mill Spec. cutting force psi. 277, , , ,885.4 Threading Steel (CK45) Steel (CK45) Thread size M20 2,5 M20 2,5 Spindle speed rpm

14 Standard spindle (HSK-A63 / Capto C6*) Optional spindle (HSK-A63 / Capto C6*) CTX beta 800 / 1250 TC // compactmaster CTX beta 800 / 1250 TC // compactmaster 12,000 rpm., 29.5 hp., 88.5 ft. / lbs. 20,000 rpm., 29.5 hp., 88.5 ft. / lbs. Torque (hp.) Power (ft./lbs.) Torque (hp.) Power (ft./lbs.) Standard spindle (HSK-A63 / Capto C6*) Optional spindle (HSK-A63 / Capto C6*) CTX beta 2000 TC // Turning / milling spindle CTX beta 2000 TC // Turning / milling spindle 12,000 rpm., 29.5 hp., 73.8 ft. / lbs. 18,000 rpm., 30.8 hp., 77.4 ft. / lbs. Torque (hp.) 29.5 Power (ft./lbs.) Torque (hp.) 30.8 Power (ft./lbs.) Speed (rpm.) 20 2,100 8,950 12,000 Speed (rpm.) 2,100 7,500 18,000 Speed (rpm.) 10 1,750 2,130 12,000 Speed (rpm.) 10 1,750 2,130 20,000 *Optional CTX beta 2000 TC Standard spindle 12,000 rpm. // 29.5 / 17.7 hp / 44.3 ft. / lbs. // HSK-A63 Steel (CK45) , , ,022.0 Steel (CK45) M

15 CTX beta 2000 TC: B-axis (±120 swivel range) for simultaneous 6-sided / 5-axis production with optional technology cycle

16 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications CTX beta TC Application examples. Machine construction: Chain wheel Material Workpiece dimensions Production time CK45 ø in min Highlights Optimal cutting with B-axis featuring Direct Drive Fewer tools via B-axis (one tool for straight & angled drilling) Quick chip-to-chip time with multi-tools High-performance turning: 7.1 in. (diameter) // ap = 0.2 in. // f = 0.02 in. High-performance milling: ø 0.8 in. (end mill) // vc = 7,086.6 ipm. // f = 0.02 in. (fz = in.) High-performance drilling: ø 2.0 in. // vc = 5,905.5 ipm. // f = in. Broaching: 0.5 in. (width) Piercing: 0.2 in. (width) / (diameter: 7.1 in. // vc = 7,086.6 ipm. // f = in.) Threading: M16 ShopTurn programming 16 Fluidics / hydraulics: Connection flange Material Workpiece dimensions Production time CK45 ø in min Highlights Complete production (including deburring) Long tools for inner machining thanks to compact B-axis Angled deep drilling Quick chip-to-chip time with multi-tools High-performance turning: 4.7 in. // ap = 0.2 in. // f = 0.02 in. High-performance milling: ø 0.8 in. (end mill) // vc = 7,086.6 ipm. // f = 0.02 in. (fz = in.) High-performance drilling: ø 2.0 in. // vc = 5,905.5 ipm. // f = in. Broaching: 0.5 in. (width) Piercing: 0.2 in. (width) / (diameter: 4.7 in. // vc = 7,086.6 ipm. // f = in.) DIN / ISO programming Machine construction: Rotor shaft Material Workpiece dimensions Production time CK45 ø in min Highlights Pocket machining via helical and high-feed milling Advanced technology cycles: eccentric turning & milling Quick chip-to-chip time with multi-tools High-performance turning: 4.7 in. // ap = 0.2 in. // f = 0.02 in. High-performance milling: ø 0.8 in. (end mill) // vc = 7,086.6 ipm. // f = 0.02 in. (fz = in.) High-performance drilling: ø 2.0 in. // vc = 5,905.5 ipm. // f = in. Deep hole drilling: D7 7.9 in. Piercing: 0.2 in. (width) / (diameter: 4.7 in. // vc = 7,086.6 ipm. // f = in. Keyway milling ShopTurn programming

17 Energy technology: Sprocket Material Workpiece dimensions Production time Highlight 42CrMo4 ø 5.5 in in. 35 min multi-thread Tooling: Toolholder Material Workpiece dimensions Production time Highlight 42CrMo4 ø 3.1 in. 4.9 in. 5.8 min gear hobbing 17 Energy technology: Guide vane Material Workpiece dimensions Production time Highlight X 13Cr12Ni2W1V in. 4.3 in in. 180 min 5-axis milling Tooling: Cutting head Material Workpiece dimensions Production time Highlight X37CrMoV5-1 ø 3.4 in. 3.9 in. 23 min complete production

18 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications 1 g acceleration and 2,362.2 ipm. rapid traverse* + Unrivaled dynamics and long-term precision + 5-year warranty 18 1 g acceleration for the Z-axis linear drive & unmatched long-term precision + Minimal downtime thanks to rapid jerk and 1 g acceleration: Quick positioning (even for short travels) 20% higher feed rate 8.3 chip-to-chip time ( 0.7 sec.) + Maximum rigidity = greatest long-term precision and surface quality: Constant positioning due to eliminated drive train elasticity + Low maintenance & service life costs: No mechanical transmission elements for the wear-free linear drive with a 5-year guarantee Ideal for serial production * Optional for CTX beta 1250 TC

19 CTX beta TC Turn & Mill Experience Center. See the benefits of these machines live at one of our modern Experience Centers. Bielefeld Leonberg Paris Tortona 19 Shanghai Experience Center in Bielefeld

20 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications ERGOline panel featuring a 21.5 multi-touch display on a SIEMENS control. 20 SIEMENS control with ShopTurn 3G + Conversational programming + 3D graphics with real-time simulation + New, clear display layout + Diagnostic lights for all drives + Easiest graphical programming + User diagrams for fast setup

21 CTX beta TC From your idea to the finished product. CELOS from DMG MORI offers comprehensive management, documentation and visualization of jobs, processes and machine data. It also has a growing number of available APPs and is compatible with your company s existing IT infrastructure. APP selector: centralized access to all applications 21 Consistent Standardized user interface for all new DMG MORI machines. Comprehensive Comprehensive management, documentation and visualization of jobs, processes and machine data Compatible Compatible with PPS and ERP systems, CAD / CAM products as well as all CELOS APPs CELOS APPs + JOB MANAGER: Systematic job planning, management and preparation + JOB ASSISTANT: Define and process jobs + CAD / CAM VIEW: Workpiece visualization and program data optimization + TECH CALCULATOR: Evaluate measurement and value data + DOCUMENTS: Digital library with full-text search + ORGANIZER: Calendar with notification functions + NETSERVICE: Expert support with remote diagnostics via the Internet + SERVICE AGENT: Optimal machine utilization with intelligent maintenance system + ENERGY SAVING: Automated power use management + SETTINGS: User-specific control + STATUS MONITOR: Machine operations in real time + CONTROL: Touch-function machine operation + JOB SCHEDULER: Production planning for all machines + TOOL HANDLING: Fast setup with planned / actual magazine configuration for subsequent jobs + MESSENGER: Real-time production updates + MACHINE CHECK: Automated machine repair and maintenance

22 Machine and technology Applications and parts Control technology Technology cycles Energy efficiency Technical specifications CTX beta TC Exclusive technology cycles Easy programming for complex production. Highlights + 60% faster thanks to simple programming with exclusive DMG MORI Technology Cycles + Parameterized, exclusive context menus; easy parameter input via interactive menus 22 + Preloaded input fields for quick learning that requires minimal training + No complicated DIN programming Technology integration Simultaneous 5-axis production + Free form surface machining + Milling & turning with interpolating B-axis Gear tooth milling via hobbing + Automatic setup of gear (incl. helical) production + Shifting for uniform milling tool wear + Elimination of complex DIN programming with slide coupling Eccentric turning and milling + Machining of cylindrical workpiece elements with middle points off the spindle center

23 Technology integration Process reliability Workpiece quality Multi-thread cycle + Input data via predefined template, including pitch, thread quantity and contour Easy Tool Monitoring + Damage prevention via driven tool load monitoring during production Speed adjustment + Vibration and chatter prevention via spindle speed adjustments on the main, counter and tool spindle 23 Production time Ease of use Toll sorting cycle + Tool sorting in the chain magazine by assigned sequence via job programs + Optimized tool sorting in the chain magazine via shuttle (vs. spindle) Program management + Upgraded program status display with detailed part condition monitoring on the control + Display of workpiece position on the spindle and current machine status (e.g. raw part, partially completed part, and machining step) Counter spindle center + Cycle for automated insert of a tailstock center into the counter spindle chuck via the toolholder + Complete production of shaft parts on counter spindle machines without machining interruption + Loading and unloading of the center via the milling spindle or turret

24 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications CTX beta TC Up to 29% energy savings with standardized efficiency measures Cooling unit with water mixture 59.2% / 9,120 kwh / a 2 Regulated hydraulic unit 16.4% / 2,520 kwh / a 3 Energy efficient control cabinet cooler 2.7% / 420 kwh / a 4 3-phase motors (IE2/3 class) 0.2% / 26 kwh / a 5 Low oil leakage clamping cylinder 9.4% / 1,440 kwh / a 6 Direct drive (with asynchronous motor) Standard since Braking energy recovery Standard since Needs-based sealing air 8.3% / 1,277 kwh / a 9 Work area lighting (LED) 1.6% / 240 kwh / a 10 Synchronized chip conveyor Standard since AUTOshutdown automatic shut-off upon program completion (30 min. / day) 2.3% / 354 kwh / a

25 Design FEM-optimized design with high static and low moving masses. Linear guides Minimal friction thanks to advanced roller bearing technology. Servo technology / Frequency control* Regulated flow valves for coolant and hydraulic pumps (vs. static flow pumps). * Optional High efficiency EFF 1 EFF 2 IEC motors IE4 Super Premium Efficiency IE3 Premium Efficiency IE2 High Efficiency IE1 Standard Efficiency 25 Drives Energy recovery from spindle and feed drive braking. Motor Modern drive motors with up to 93% efficiency rating. Cooling Water-blended coolant units for needs-based cooling Energy savings CTX beta 800 TC Energy use: 38,004 kwh Savings: 29%** CTX beta 800 TC: Connection power: 60 kva Spindle power, max: 45.6 hp. Spindle power, avg: 11.9 hp. 40% 60% 80% 100% KFW support ( > 20% energy savings) Energy consumption 2009 machine model ( kwh / a) CTX beta 800 TC kwh/a Predecessor (2009) kwh / a Savings (in kwh/a) kwh/a Savings (in%) 29% ** Results may vary General data Machine utilization (per day) h ours 16 Machine utilization (per year) days 250 Production % 50 Operational % 40 Standby % 10 In production Roughing % 25 Power (average) % 25 Finishing % 50

26 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications Floor plans CTX beta TC Floor plans Floor plans Front view Top view L1 L2 B E A C D 26 Machine dimensions A B C D E L1 L2 CTX beta 800 TC CTX beta 1250 TC CTX beta 2000 TC Dimensions in inches

27 CTX beta TC Technical specifications CTX beta 800 TC CTX beta 1250 TC (linear) CTX beta 2000 TC Work area Swing diameter, max. / Cutting diameter, max. in Workpiece length, max. (tailstock / counter spindle) in Distance (main spindle counter spindle) / without chuck in Main spindle (standard) ISM 76 ISM 76 ISM 76 Integrated spindle motor (ISM) with C-axis (0.001 ) rpm. 5,000 5,000 5,000 Drive power / Torque (40% DC) hp. // ft. / lbs // // // Spindle bearing diameter (front bearing) in Draw tube inner diameter in. 2.6 (3.0*) 2.6 (3.0*) 2.6 (3.0*) Spindle head (flat flange) / Chuck diameter, max.* in. 6.7 h5 / h5 / h5 / 12.4 Counter spindle* ISM 52 ISM 52 ISM 76 Integrated spindle motor (ISM) with C-axis (0.001 ) rpm. 6,000 6,000 5,000 Drive power / Torque (40% DC) hp. // ft. / lbs // // // Spindle bearing diameter (front bearing) in Draw tube inner diameter in Spindle head (flat flange) / Chuck diameter, max.* in. 5.5 h5 / h5 / h5 / 12.4 Turning / milling spindle (standard) HSK-A63 (Capto C6)* HSK-A63 (Capto C6)* HSK-A63 (Capto C6)* Spindle speed rpm. 12,000 12,000 12,000 Drive power / Torque (40% DC) hp. // ft. / lbs // // // 73.8 B-axis Swivel range degrees ±110 ±120 ±120 Rapid traverse rpm Tools: Disk magazine (standard) 24 slots 24 slots 24 slots Tool diameter, max (unoccupied / occupied slots) in. ø 4.9 / ø 3.1 ø 4.9 / ø 3.1 ø 4.9 / ø 3.1 Tool length, max. in Tool weight, max. / Chip-to-chip time lbs. / sec / / 12 (11.8) 15.4 / 12.5 Tools: Chain magazine (optional) 48 / 80 slots 48 / 80 slots 48 / 100 slots Tool diameter, max (unoccupied / occupied slots) in. ø 4.7 / ø 3.1 ø 4.7 / ø 3.1 ø 4.7 / ø 3.1 Tool length, max. in Tool weight, max. / Chip-to-chip time lbs. / sec / / 9 (8.3) 26.5 / 9.5 Slide for traveling column Travel (X / Y / Z) in [+18.5 / 0.4] / ± 3.9 / 33.3 Rapid traverse speed (X / Y / Z) ipm. 1,417.3 / 1,574.8 / 1,574.8 Feed force (X / Y / Z) / (40% DC) lbf. 2,248.1 / 1,686.1 / 2,248.1 Slide for counter spindle 19.3 [+18.9 / 0.4] / ± 4.9 / ,574.8 / 1,574.8 / 1,968.5 (1,574.8 / 1,574.8 / 2,362.2) 2,023.3 / 1,348.9 / 2,023.3 (2,023.3 / 1,348.9 / 2,023.3) 25.6 [+24.6 / 1.0] / ±5.9 / ,574.8 / 1,574.8 / 1, ,810.1 / 2,472.9 / 3,596.9 Travel (Z) in Rapid traverse speed (Z) ipm. 1, , ,181.1 Feed force (Z) / (40% DC) lbf. 2, , ,596.9 * Optional

28 CTX beta 800 TC CTX beta 1250 TC (linear) CTX beta 2000 TC Tailstock Stock (hydraulic) in (NC controlled) Feed force lbf. 1, , ,046.6 Center intake MK Machine Footprint (without chip conveyor) ft.² Discharge height (chip conveyor) in Height in Weight lbs. 22, , ,501.7 Control Operate 4.5 platform on a SIEMENS 840D solutionline control with the ShopTurn 3G: ERGOline panel and a 19 display CELOS from DMG MORI on a SIEMENS 840D solutionline control with the ShopTurn 3G: ERGOline panel and a 21.5 multi-touch display * Optional

29 A Work area L1* Y +J J Z2 Z F max. Z1 E4 E5 ±J +B B H1 X D1 H2 X1 H1 E2 E HSK-A63 C D2 E1 E3 E4 Z3 (E1) * L2 for tailstock machine Work area dimensions CTX beta 800 TC CTX beta 1250 TC CTX beta 2000 TC A B C D D E E E E E E F H H J L L X Y Z Z ** 11.8** Z Z **15.7 in. with chain magazine

30 Machine and technology Applications and parts Control technology Energy efficiency Technical specifications Options CTX beta TC Options 30 Machine options Linear drive (Z-axis) Differential clamping pressure (main and / or counter spindle) 24-slot chain magazine (HSK-A63, Capto C6) 48-slot chain magazine (HSK-A63, Capto C6) 80-slot chain magazine (HSK-A63, Capto C6) 100-slot chain magazine (HSK-A63, Capto C6) Main spindle ISM 76 // 5,000 rpm. // 45.6 / 33.5 hp. // / ft. / lbs. (40 / 100% DC) ISM 102 // 4,000 rpm. // 53.6 / 44.3 hp. // / ft. / lbs. (40 / 100% DC) Counter spindle ISM 52 plus // 6,000 rpm. // 36.2 / 26.8 hp. // / 93.7 ft. / lbs. (40 / 100% DC) ISM 76 // 5,000 rpm. // 45.6 / 33.5 hp. // / ft. / lbs. (40 / 100% DC) ISM 76 synchro // 5,000 rpm. // 42.9 / 33.5 hp. // / ft. / lbs. (40 / 100% DC) ISM 102 // 4,000 rpm. // 53.6 / 44.3 hp. // / ft. / lbs. (40 / 100% DC) Turning / milling spindle compactmaster // 12,000 rpm. // 29.5 / 25.5 hp. // 88.5 / 64.2 ft. / lbs. (40 / 100% DC) compactmaster // 20,000 rpm. // 29.5 / 25.5 hp. // 88.5 / 64.2 ft. / lbs. (40 / 100% DC) Turning / milling spindle // 12,000 rpm. // 29.5 / 17.7 hp. // 73.8 / 44.3 ft. / lbs. (40 / 100% DC) Turning / milling spindle // 18,000 rpm. // 30.8 / 17.7 hp. // 77.4 / 44.3 ft. / lbs. (40 / 100% DC) Measuring / monitoring Tool measuring device Drill break detection (mechanical) In-process workpiece measuring (via sensor) Bar machining / automation Bar machining package (with pickup), hydraulic hollow clamping device, 4-color signal light and bar feed / bar loading magazine interface Bar loading magazine for max ft. bar length (depending on the machine) Shaft machining Tailstock function (counter spindle) Steady rest slide (automated positioning) Steady rest slide (NC controlled) Steady rest clamping range: in. Steady rest clamping range: in. Steady rest clamping range: in. Steady rest clamping range: in. Steady rest quick change system CTX beta 800 TC CTX beta 1250 TC CTX beta 2000 TC

31 Clamping (main spindle) Chuck feed (incl. accessories & chuck jaws), max.: ø 8.3 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 9.8 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 12.4 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 15.7 in. Clamping (counter spindle) Chuck feed (incl. accessories & chuck jaws), max.: ø 6.7 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 8.3 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 9.8 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 12.4 in. Chuck feed (incl. accessories & chuck jaws), max.: ø 15.7 in. Coolant and chip disposal Chip conveyor Coolant pump (enhanced): psi., 6.1 gal. / min / psi. internal coolant supply (with gal. & in. paper band filter) / psi. internal coolant supply (with gal. & in. paper band filter) / psi. internal coolant supply (with gal. & in. paper band filter) / / 1,160.3 psi. internal coolant supply (with gal. & in. paper band filter) Aluminum package (combined with paper band filter) Oil mist extraction unit Control / software DMG MORI Technology Cycle: Simultaneous 5-axis production DMG MORI Technology Cycle: Tooth gear milling via hobbing DMG MORI Technology Cycle: Eccentric turning & milling DMG MORI Technology Cycle: Multi-threads DMG MORI Technology Cycle: Easy Tool Monitoring DMG MORI Technology Cycle: Speed adjustments DMG MORI Technology Cycle: Tool sorting DMG MORI Technology Cycle: Program status control DMG MORI Technology Cycle: Counter spindle center Tool Monitor (sister tool management system) Programming & sub-programming (incl. graphical interface) DMG Netservice / DMG Service Agent Additional Machine adaptation for higher avg. environmental temperature (tropical package) Standard, Optional CTX beta 800 TC CTX beta 1250 TC CTX beta 2000 TC 31

32 Always close by! DMG MORI USA DMG MORI CHARLOTTE 4345 Morris Park Dr. Charlotte, NC Tel.: (704) Fax: (704) DMG MORI KANSAS CITY W. 116 th St. Lenexa, KS Tel.: (913) Fax: (913) DMG MORI TULSA 7633 E. 63rd Pl., Suite 300 Tulsa, OK Tel.: (918) Fax: (918) DMG MORI CHICAGO 2400 Huntington Blvd. Hoffman Estates, IL Tel.: (847) Fax: (847) DMG MORI CINCINNATI 5333 Mulhauser Rd. Hamilton, OH Tel.: (513) Fax: (513) DMG MORI LOS ANGELES 5740 Warland Dr. Cypress, CA Tel.: (562) Fax: (562) DMG MORI PARSIPPANY 1160 Parsippany Blvd., Suite 103 Parsippany, NJ Tel.: (973) Fax: (973) DMG MORI WICHITA 3450 N. Rock Rd., Building 500, Suite 505 Wichita, KS Tel.: (316) Fax: (316) DMG MORI Tyler CONNECTICUT 68 Nutmeg Rd. South South Windsor, CT Tel.: (860) Fax: (860) MONTFORT ADVERTISING DMG MORI DALLAS 9001 Currency St., Suite 200 Irving, TX Tel.: (972) Fax: (972) DMG MORI DETROIT Cabot Dr. Novi, MI Tel.: (248) Fax: (248) DMG MORI HOUSTON 3403 N. Sam Houston Pkwy. West, Suite 100 Houston, TX Tel.: (713) Fax: (713) DMG MORI SAN FRANCISCO th St. Berkeley, CA Tel.: (866) Fax: (510) DMG MORI SEATTLE nd Ave. South, Suite A109 Kent, WA Tel.: (253) Fax: (253) DMG MORI TAMPA 537 U.S. Highway 301 South Tampa, FL Tel.: (727) Fax: (727) DMG MORI Tyler NEW HAMPSHIRE 111 Ledge Rd. Seabrook, NH Tel.: (603) Fax: (603) FOR DIRECT SALES, SUPPORT AND SERVICE CALL: 855-DMG-MORI, PRO.D6295/0614US Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI USA 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) info@dmgmori.com,