GF Machining Solutions. Mikron MILL P 800 U ST
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1 GF Machining Solutions Mikron MILL P 800 U ST
2 Mikron MILL P 800 U ST Turning. Roughing. Finishing. One clamping operation. Mikron MILL P 800 U ST (simultaneous turning) is a new solution based on the successful Mikron HPM 800U. The gantry concept provides the perfect conditions for high precision and optimal workpiece surfaces. Very compact design Fully protective cabinet for clean working conditions Oil-mist extractor for clean air Dual drive in Y-axis for dynamism and stability Stainless-steel axle coverings All axles with direct measuring systems Tool magazine with capacity for 60, 120, 170, or 215 tools Double-walled safety door with large window Heidenhain TNC 640 Siemens 840D sl Scratchproof safety pane Dynamic and strong. Rotary swivel table with three water-cooled direct drives. Increased stability for maximum tool service life with three axle clamps. Thermal insulation for constant precision Milling and turning with or without automation Swivel axle with dual drive Simultaneous processing up to 800 kg Turning opens production advantages Quick and precise Complete machining on the Mikron MILL P 800 U ST establish quicker more accurate work pieces. Needless rechucking results into a more precise runout, faster workpiece handling and setup time. Most compact Reduced investment and operating costs, thanks to space-saving complete machining center. Perfect automation Optimal integration into production thanks to various automation solutions, which are also compatible with the Mikron HPM 600U/800U series. 2 Mikron MILL P 800 U ST
3 Applications Turning and milling in one clamping operation. Increased precision, faster production. Aero Engine seal rings, blisk, rotor, compressor housing, brake caliper Energie Impeller, gearwheel, housing Machining industry Housings for engines, machine benches, lathe chuck, flange, gearbox housing, blisk 3 Mikron MILL P 800 U ST
4 Highlights Reliability MSP - Machine and Spindle Protection Quality Simultaneously repositioned tools (perpendicular to workpiece surface) create a high-quality surface. MSP MSP Breaking distance Breaking distance The world s only spindle protection to work in every direction! Most collisions occur when a new CNC program is run for the first time. MSP offers the highest safety levels against this. Complete solution Pallets suitable for milling and turning. Ø 500 mm Ø 730 mm Productivity Automated pallet handling without restriction of access to work area. The previous pallets can also be used. 400 x 400 mm 500 x 500 mm 50 mm/m mm/m mm/18mm 500 x 630 mm The pallet switcher passes through the machine. 100 mm/m mm/18mm Compact size Ergonomics Automation with pallet switcher Automation with pallet magazine Chip management wet or dry clean processing Tool spindle for challenging processing situations Tool magazine rapid tool provision 60, 120, 170, or 215 tools Infrared measuring sensor Internal tool cooling Mist extraction Rotating inspection window Minimum-quantity cooling lubrication Customer-specific solutions 4 Mikron MILL P 800 U ST
5 Milling/turning benefits Time savings through complete processing The workpieces remain on the same machine for milling and turning. Idle time of workpieces is avoided. Lower tool costs Machining with turning tools is more cost-efficient. Specific surfaces Sealing grooves to seal higher pressures. Smooth surfaces to minimize cleaning efforts. Higher run-out accuracy Improved run-out precision and balance can be achieved more easily and quickly by combining turning and milling. 5 Mikron MILL P 800 U ST
6 Technical data Mikron MILL P 800 U ST Working range Longitudinal X mm Cross Y mm Vertical Z mm A-axis º C-axis º Number of simultaneous axis pce. Feed Drives Feed rate Rapid traverse X, Y, Z m/min A, C min -1 Working spindle Working spindle Spindle power 40% ED kw HSK-T63 Spindle torque 40% ED Nm Accuracy XYZ ISO 230-2(97) Accuracy A μ Repeatability R μ /-111 n x 360 5/5 simultaneous 61 50, Work table Clamping surface Peak torque C-axis Max. workpiece weight Ø mm Nm kg 550 / Automation Tool magazine Laser tool measurement Infrared touch probe Positions 60, 120, 170, 215 Option Option Weight Machine weight kg 15,000 Options Automatical cabine roof Coolant sump, chip conveyor Minimum-quantity cooling lubrication Mist extraction unit, etc. Compressed air blow through spindle Ancillary services Programming courses Technology courses Service training courses Control unit Heidenhain TNC 640 Siemens 840D sl 6 Mikron MILL P 800 U ST
7 Mikron MILL P 800 U ST, 60 tools Mikron MILL P 800 U ST, 60 tools, 2 pallets Mikron MILL P 800 U ST Mikron MILL P 800 U ST, tools, pallet magazine with 7 12 pallets
8 GF Machining Solutions At a glance We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser, Spindle, Automation and Tooling solutions. A comprehensive package of Customer Services completes our proposition. GF Machining Solutions Management SA, 2015 The technical data and illustrations are not binding. They are not warranted characteristics and are subject to change.
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