[ means: One-stop shop. EMCOMAT FB-450 L / FB-600 L. Universal milling machines with Heidenhain TNC 320 or EMCO Easy Cycle

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1 [ E[M]CONOMY] means: One-stop shop. EMCOMAT FB-450 L / FB-600 L Universal milling machines with Heidenhain TNC 320 or EMCO Easy Cycle

2 EMCOMAT FB-450 L / FB-600 L Whether single or small series production, simple or complex workpieces, the cycle-controlled milling machines EMCOMAT FB-450 L and FB-600 L with Heidenhain TNC 320 or EMCO Easy Cycle convince users by their high machining performance and utmost precision. CNC knowledge is not necessary. The controls are equipped with user guidance and graphic simulation of the workpiece and ensure a user-friendly and at the same time efficient programming. [Vertical milling head] - With hydraulic tool clamping for Y and Z milling spindle DIN SK 40 [Control panel] - Rotatable - Equipped with EMCO Easy Cycle or Heidenhain TNC 320 Teach-in control [Guide ways] - Linear guide ways in all three axes - Large dimensioned - Durable - Low wear [Handwheels] [Coolant tank] - Safety handwheels for all three axes - Ergonomic design - Excellent feed precision - Easily legible scale rings - With coolant pump [Work area cover] - With chip-catcher tray and concealed front door - Telescopic covers Machine optionally equipped [Machine base] - Massive gray cast construction - For easy transportation Dashboard (Steel) Pneumatic distributor (Steel) Milling flange (Steel)

3 [Engineering] Highlights Swivel-mounted control panel Reversible main spindle Covers eliminate the risk of injuries Shafts and gears hardened and ground Linear guides Main motor with spindle brake Milling spindle supported radially and axially in four bearings Coolant system Changeover to horizontal milling. Horizontal milling spindle DIN SK 40 Swiveling device. Swivel-mounted vertical milling head. Controlled by end switch. SK 40 tool storage system. The SK 40 tool storage system mounted on the machine helps with fast tool changes and keeps tools neatly stored. Various options The TNC 320 from Heidenhain is a compact, versatile contouring control with three controlled axes and closed-loop spindle. Setting up a part for milling with a 3D sensor Vertical head with milling spindle DIN SK 40 with quill stroke 80 mm Basic machine equipment Coolant system Rigid angle table Ball screws X/Y/Z Linear guides X/Y/Z Workspace guard Swivel-mounted vertical milling head Chip-catcher tray Toolmaker precision to DIN 8615 Operator tool-set Operating instructions and spare parts list

4 EMCO Easy Cycle: Perfect interaction between control system and machine User-friendly operation Demand-oriented configuration with the emphasis on the major types of manufacturing Programming using graphic support and workpiece simulation Y axis position X axis position Feed Speed Tool Mode Softkey panel for controls Z axis position

5 From the drawing to the finished workpiece Dashboard machining drawing as the starting point for the programming steps: ø

6 [Program-writing Overview of installed tools Measuring of new tools The necessary tools for the current workpiece are collected here. Technology data input (speed and feed) for the selected tool Circular pocket cycle Geometry data input

7 made easy] Roughing out cycle Current program Geometry data input Contour selection Contour editor with graphic support Contour programming Automatic engineering data input such as tool feed (roughing, finishing etc.)

8 Circle-center and contour milling cycle Programming of the circle-center cycle These circles are also made with a drilling cycle. Programming of the contour milling cycle Summary of the various programs in the program management system Single cycles from a selected program Selected program As many programs or cycles as desired can be stored in sequence.

9 Program check by means of graphical simulation

10 EMCOMAT FB-450 L and EMCOMAT FB-600 L Installation plan EMCOMAT FB-450 L Installation plan EMCOMAT FB-600 L Indications in millimeters

11 Technical data User functions EMCO Easy Cycle Heidenhain TNC 320 Manual mode Learning mode Program run Machining cycles DIN programming Position data Tool correction Tool table Machining time analysis Dialog languages: Technical data Control system design Display Program store Input and display resolution Interpolation Axis control Data interface Working temp. Storage temp. Manual slide movements by means of speed keys or mechanical hand wheels Set point positioning Setting datum point, F and S version Graphic support for entering and carrying out cycles, changing directly to manual machine operation Arranging machining cycles in sequential order Teach-in mode (adopting current positions) Cycles or DIN programs in single or consecutive block mode Linear movements in all three axes Face milling cycle, roughing out cycle, thread milling cycle Drilling, deep drilling, rubbing and tapping cycle Hole circle and hole row Milling of rectangular and circular pockets and studs Positioning cycle, Contour cycle Mirror and rotation Zero offset ISO edit Cutting data taken from the tool store NC programming Creating DIN programs Set point positions in cartesian coordinates Absolute dimensions and display in mm/inches Tool radius and length for 999 tools (tool table) Fine tool correction by means of a handwheel, with the corrected values being adopted in the tool table Tool radius compensatio Tool table for 999 tools with tool description and engineering data Calculation of the principal times DE, EN, FR, IT, ES, NL, CZ Motion control 3 controlled X/Y/Z axes and controlled main spindle Integrated 12.1'' color flat screen TFT display Spindle load display Detailed graphic support for data input Plain language error messages Flash card programs, max. 256 MB Separation period 0,001mm Separation period 0,0001inch Straight-line on 3 main axes (max. ±10 m) Circular on 3 axes (max. radius 100 m) Integrated analog drive control for synchronous and asynchronous motors Position control frequency: 2 ms USB 0 C to 45 C -20 C to 70 C Program entry Tool compensation Tool tables Approaching and departing the contour FK free contour programming Fixed cycles Actual position capture Program-run graphics Display modes Touch probe cycles Technical data Components Display Program store Input resolution and display step Interpolation Axis control Data interfaces Ambient temperature In Heidenhain conversational format and DIN/ISO over soft keys or USB keyboard Tool radius in the working plane and tool length Radius-compensated contour look-ahead for up to 99 blocks (M 120) Multiple tool tables with any number of tools Via straight line: tangential or perpendicular Via circular arc FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC Cycles for drilling, pecking, reaming, boring, counterboring, conventional and rigid tapping Cycles for milling internal and external threads Rectangular and circular pockets Cycles for clearing level and inclined surfaces Multioperation machining of straight and circular slots Multioperation machining of rectangular and cir cular pockets Linear and circular point patterns Contour train, contour-parallel contour pocket Actual positions can be transferred directly into the NC program Graphics simulation during real-time machining Plan view / projection in 3 planes / 3-D view Touch probe calibration Compensating workpiece misalignment Datum setting, manual or automatic Automatic tool and workpiece measurement Main computer with TNC keyboard Integrated 15.1-inch TFT color flat-panel display 10 MB (on compact flash memory card CFR) To 0.1 um for linear axes To for angular axes Line in 4 axes Arc in 2 axes Helix: combination of circular and linear motion Position loop resolution: Signal period of the position encoder/1024 Cycle time of position controller: 3 ms Cycle time of speed controller: 600 us One each RS-232-C /V.24 max. 115 kilobaud Expanded data interface with LSV-2 protocol for remote operation of the TNC through the data interface with the HEIDENHAIN software TNCremo Ethernet interface 100 Base T approx. 2 to 5 megabaud (depending on file type and network load) 2x USB 1.1 Operation: 0 C to +45 C (32 F to 113 F) Storage: -30 C to +70 C (-22 F to 158 F)

12 [Technical data] EMCOMAT FB-450 L cycle controlled EMCOMAT FB-600 L cycle controlled Work area Horizontal longitudinal feed (X) 450 mm (17.7") 600 mm (23.6") Vertical table feed (Z) 400 mm (15.7") 400 mm (15.7") Horizontal cross feed (Y) 350 mm (13.8") 400 mm (15.7") Table Clamping area vertical table (LxW) 400 x 270 mm (15.7 x 10.6") 400 x 270 mm (15.7 x 10.6") Width/number of T-grooves 14 mm (H 8)/5 pieces (0.6'' (H8)) 14 mm (H 8)/5 pieces (0.6'' (H8)) Permissible workpiece weight 300 kg (661.4 lb) 300 kg (661.4 lb) Clamping area rigid anlge table (LxW) 800 x 400 mm (31.5 x 15.7") 800 x 400 mm (31.5 x 15.7") Width/number of T-grooves 14 mm (H 8)/8 pieces 14 mm (H 8/8 pieces) Permissible workpiece weight 150 kg (330.7 lb) 150 kg (330.7 lb) Horizontal milling spindle Tool chuck DIN SK 40 DIN SK 40 Mechanical speeds continuous continuous Speed range r.p.m r.p.m. Clearance above table mm ( ") mm ( ") Vertical milling head Tool chuck DIN SK 40 DIN SK 40 Quill travel 80 mm (3.1") 80 mm (3.1") Swiveling vertical milling head +/ 90 +/ 90 Mechanical speeds continuous continuous Speed range r.p.m r.p.m. Clearance above table mm ( ") mm ( ") Power Nominal speed motor 1500 r.p.m r.p.m. Power 100%/40% ED, 7/10 kw (9.4/13.4 hp) 100%/40% ED, 9/13 kw (12.1/17.4 hp) Feed drive Power feed motor 100% ED 1 kw (1.3 hp) 1 kw (1.3 hp) Feed range X/Y/Z axis mm/min mm/min Rapid motion speed in X/Y/Z 5000 mm/min 5000 mm/min Feed force X/Y/Z 10/15 kn 10/15 kn Coolant system Coolant in tank 40 liters (10.6 gal) 40 liters (10.6 gal) Max. pump capacity 25 l/min 25 l/min Machine dimensions Overall length 1980 mm (78.0") 2100 mm (82.7") Overall width 2030 mm (79.9") 2190 mm( 86.2") Overall height 1990 mm (78.3") 1990 mm (78.3") Weight of machine 2000 kg ( lb) 2100 kg ( lb) EN /10. Technical modifications reserved. Errors and omissions excepted. EMCO MAIER Ges.m.b.H. Salzburger Str Hallein-Taxach. Austria Phone Fax info@emco.at