XR 600 5AX Machining Center

Transcription

1 MILLING XR 600 5AX Machining Center Quotation to: ABMNameAlpha Quotation Number: SOHDocumentOrderInvoice Contact: Contact Name Address: ShipToAddressLine1 ShipToAddressLine2 ShipToAddressLine3 ShipToAddressLine4 ShipToCity1, ShipToState, Date: Month/Day/Year Prices Valid for 30 Days Your Hardinge Representative Sales Person Name Phone Address 1 Address 2 City, State, Zip TURNING MILLING GRINDING WORKHOLDING

2 Machine Summary and Quotation Bridgeport s new generation full 5 Axis Vertical Machining Center is a fully digital, high quality machine tool, designed to achieve maximum capacity and performance in the Aerospace, Mould & Die, Telecommunication Industries and many other manufacturing sectors. This machine has been developed to provide a powerful and precise solution to meet the demands of the metal cutting user. Manufactured from quality sourced grey cast iron to the highest standards, the XR 600 5AX is packed with features to meet the demands of all sectors of industry. A fully digital machine with not only the fastest rapid traverse at 1417 inch / min, but also the fastest acceleration of up to 5.5 meters / sec / sec of any machine in its class, providing a fast and accurate response to all your machining needs. Standard Specifications Spindle Power (HP) 33.5 (25kW) Max Spindle Speed (RPM) 12,000 Max Torque (ft-lb) 117 Rapid Traverse Rate (IPM) X- & Y-Axis 1,417 Rapid Traverse Rate (IPM) Z-Axis 1,417 Rapid Traverse Rate (RPM) C & A 33.5 / 25 XYZ travels 34.8 x 31.5 x th and 5 th axis travels C & A 360,000 (.001 ) x 220 Acceleration 5.5/5.5/5.5 m/s² Swing-Arm ATC (Number of Tool Positions) 48 CNC Control Heidenhain itnc 530 Included Features High Speed Machining Software with Jerk Control 12,000 RPM Spindle with hybrid bearings 5 Axis Simultaneous Contouring BIG-PLUS Face Taper Contact CT40 or BT40 spindle Spindle Oil Chiller Through Spindle Coolant (300 psi) Fully interlocked machine guarding Chip Conveyor System with full Chip Washdown Cooled Ballscrews Rigid tapping Machine Work Light High Retention Drawbar Handheld Manual Pulse Generator Machine Status Light OMP40 Spindle Probe & TS27R Tool Probe Please refer to the attached lists for available options and full machine specifications.

3 XR 600 5AX s TOOL CHANGER Factory installed pricing only XR 600 5AX LIST PRICE 48 Position 40 Taper Tool Magazine Standard INCLUDED 60 Position 40 Taper Tool Magazine CONTROL Factory installed pricing only Heidenhain itnc 530 Standard INCLUDED Software Number 2 Standard INCLUDED -Block Processing time.5 ms -3-D Tool compensation through surface normal vectors -Tool Center Point Management -Keeping the tool normal to the contour -Tool radius compensation normal to the direction of the tool -Interpolation: Straight Line and 5 Axes -Spline: execution of splines to 3 rd degree polynomials ELECTRICS Transformer External Multi Tap See notes below $POR Heidenhain controls are 400 volt systems; however the XR machines come with a built-in transformer for 220V hookup. Any other voltages require a transformer. SPINDLE RPM 12,000 RPM, 33.5 HP, Belt Driven Standard INCLUDED 9,000 RPM, 33.5 HP Belt Driven 15,000 RPM, 33.5 HP Direct Coupled Taper CT-40 Includes High Retention Drawbar Standard INCLUDED BT-40 Includes High Retention Drawbar Standard INCLUDED Big Plus Face Taper Contact Standard INCLUDED Machine s Glass Scales (X, Y, Z, C Axes) Chip Conveyor Hinge Style (better for long stringy chips) Factory installed only Filter kit for wash-down and coolant nozzle pumps Mesh Box Filter for Drag Style Chip Conveyor Pallet Plate x (400mm x 400mm) Prices listed in USD

4 XR 600 5AX s cont. PROBING OMP40 Spindle Probe and TS27R Tool Setting Probe Kit Standard INCLUDED (NV COMBO1) OMP40 Spindle Probe and NC4 Laser Tool Setting Probe (NV COMBO2) NC4 Laser Tool Setting Probe (NV NC4K) Note: Does NOT Include installation and training 5 axes applications require special brackets for toolsetting application please consult with your quote specialist for pricing and part numbers Training Prices listed in USD

5 XR 600 5AX Specifications Axis Travel Table (X axis) 34.8 Saddle (Y axis) 31.5 in. Head (Z axis) 19.7 in. A Axis Minimum Resolution.0001 Swing Range of A Axis -120/+30 Speed Clamping force C Axis Minimum Resolution.0001 Turning Range of C Axis 360 Speed Clamping force 25 RPM 1590 ft/lbs 33.3 RPM 1,228 ft/lbs Positioning Auto Mode (X and Y axes) 1,417 in. /min. Auto Mode (Z axis) 1,417 in. /min. Manual Mode (X,Y and Z axes) in./min. Feedrate Range (X and Y axes) in. /min. Feedrate Range (Z axis) in. /min. Acceleration x/y/z 216/216/216 in. / s 2 (5.5/5.5/5.5m/ s 2 ) Minimum Increment in. Ball Screw Diameter and Pitch(X, Y) 1.77 x.472 Ball Screw Diameter and Pitch (Z) 1.77 x.472 Axes Thrust (X/Y/Z) 3070/3070/3070 lbs Spindle Spindle Speed Range Belted 12,000 RPM Spindle Motor HP Rating (S6-40%) 33.5hp (25kw) Spindle Torque 12,000 RPM (S6-40%) 117 ft/lb (160Nm) Retention Force 2700 lbsf Spindle Taper No. 40 Tool Holder CT40 or BT40 Spindle taper Face & Taper 40 Distance from table surface to Spindle Gauge Plane min 24.8 Distance from table surface to Spindle Gauge Plane min 25.9 Spindle Speed (al) Spindle Motor HP Rating Spindle Torque 15,000 RPM (S6-40%) 15,000 RPM Direct Coupled Heidenhain 33.5 HP 117 ft/lbs. Spindle Speed (al) Spindle Motor HP Rating Spindle Torque 9,000 RPM (S6-40%) 9,000 RPM, Belt Driven 33.5 HP 131 ft/lbs Worktable Working surface 23.6 Dia (600mm) x 19.7 Wide (500mm) Max work piece diameter & height 23.6 Dia (600mm) x 17.7 High (450mm) Table load 660lbs. (300kg) Number of T-Slots Face Plate 5 Tee Slots T-Slot Size.551 (14 mm)

6 XR 600 5AX Specifications cont. Control Heidenhain itnc 530 Standard Automatic Tool Changer Type of tool shank BT40 or CT40 taper Magazine capacity 48 Tools (optional 60) Tool Select by Shortest Path and Random Select Bi-Directional Maximum tool diameter (Adjacent pockets) 2.95 in. (75 mm) Maximum tool diameter (Without adjacent pockets) 4.9 in. (125 mm) Maximum Tool Length 11.0 in. (280 mm) Maximum Tool Weight 15.4 lbs. (7kg) Tool change time (chip to-chip) ISO seconds Coolant Swarf removal Chip Conveyor 2 x Internal Chip Augers Standard Coolant tank capacity 105 US gallons (400L) Wash down Standard Wash gun Standard Stainless chip pan Standard Note: The chip conveyor is a general purpose scrapper type. For fine chip applications, such as Aluminum, Cast Iron or Brass we suggest adding the optional coolant filtration systems. Accuracy ISO Positioning X, Y, Z No Linear Scales Ap in. (0.010mm) Positioning A, C Rotary scale A Ap 10,15 arc secs Repeatability X, Y, Z Ru in. (0.006mm) Repeatability A, C Rotary scale A Ru 4, 4 arc secs Machine Size Machine height Floor space Mass of machine Service Requirements Electrical Supply (Input) Structure Cycles Power Voltage Note: Other voltages require an external transformer Compressed Air (Pressure Flow) Nozzle Coolant Through Spindle Coolant Wash Down 119 in. (3,030mm) in. wide x 144 in. dp (3,950 x 3,670mm) 26,620 lbs (12,100 kg) Balanced 3-phase 60 Hz 35 KVA 220 volt 80 psi/4.9 cfm psi 300 psi psi Foundation Requirements: To maintain the accuracy of this machine, we recommend that the machine is sited on a flat area free from cracks and expansion joints. The composition of the floor and sub-structure should be of suitable construction to bear the weight of this machine. Any friable areas should be using accepted building construction techniques (to code). Once a suitable foundation is in place, we recommend that the machine is rigidly bolted to the floor using the bed fixing/ jacking positions to prevent movement or vibration. All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

7 Heidenhain itnc 530 Components: - MC422 Main computer. - CE 422 Controller unit. - TE 422 Keyboard unit. - BF inch TFT color flat panel display with soft keys. Program Memory: - 6 Gb Hard Disk. Input resolution and display step. - To 0.1um for linear axes. - To degree for angular axes. Input range: - Maximum 99, mm (3,937 inches) or degrees. Interpolation: - Straight line: in 5 axes. - Circle in 3 axes with tilted working plane. - Helix: Combination of circular and linear motion. - Spline: Execution of splines (3 rd degree polynomials) Block Processing Time: - 0.5ms (3D straight line without radius compensation) Axis Feedback Control: - Position Loop resolution: Signal period of the position encoder/ Cycle time of position controller: 1.8ms. - Cycle time of speed controller: 0.6ms - Cycle time of current controller minimum 0.1ms Traverse Range: - Maximum 100m (3937 inches). Data Interfaces: - One each RS-232-C / V.24 maximum 115 Kb/s. - Fast Ethernet interface 100Base T. - Note: - Data interface for use with Heidenhain TNC Remo software 3-D Machining: - Motion control with minimum jerk. - 3-D tool compensation through surface normal vectors. - Tool radius compensation normal to the direction of traverse and tool. - Spline interpolation Programming Features: - Heidenhain Conversational and as per ISO. Position data: - Nominal positions for straight lines and circular arcs in Cartesian or polar coordinates. - Dimensions absolute or incremental. - Display and entry in mm or inches. - Display of handwheel traverse when machining with handwheel superimposition.

8 Tool Compensation: - Tool radius in the working plane and tool length. - Radius-compensated contour look ahead for up to 99 blocks (M120). - Three-dimensional tool radius compensation for changing tool data without having to recalculate an existing program. Tool Tables: - Several tool tables with any number of tools. Cutting data tables: - Cutting data tables for automatic calculation of spindle speeds and feed rates from tool-specific data. - (Cutting speed, feed per tooth). Constant Contouring Speed: - Relative to the path of the tool centre. - Relative to the tool s cutting edge. Parallel Operation: - Creating programs with graphic support while another program is being run. Contour elements: - Line segment. - Chamfer. - Circular arc. - Circle centre. - Circle radius. - Tangentially connecting circular arc. - Corner rounding. Contour approach and departure: - Via straight line: tangential or perpendicular. - Via circular arc. Continued overleaf FK free contour programming: - FK free contour programming in HEIDENHAIN plain language with graphic support for workpiece drawings not dimensioned for NC. Program jumps. - Subprograms. - Program section repeats. - Calling any program as a subprogram. 4 th & 5 th Axis Features: - Programming of cylindrical contours as if in a flat plane. - Feedrate in mm/min. - Tilt working plane. - Keeping the tool normal to the workplane. - Straight line in 5 axes.

9 XR 600 5AX Floor Plan

10 Investment Summary for ABMNameAlpha Quote Number: All Prices in: SOHCurrencyCodeFrom Qty UOM Description Unit Price Extended Total Investment: $XXXX