MILLING Bridgeport GX Machining Center

Transcription

1 MILLING Bridgeport GX Machining Center Quotation to: Quotation Number: Contact: Address: ABMNameAlpha SOHDocumentOrderInvoice Contact Name ShipToAddressLine1 ShipToAddressLine2 ShipToAddressLine3 ShipToAddressLine4 ShipToCity1, ShipToState, ShipToCountry Date: Month/Day/Year Prices Valid for 30 Days Your Hardinge Representative Sales Person Name Phone Address 1 Address 2 City, State, Zip TURNING MILLING GRINDING WORKHOLDING

2 Machine Summary and Quotation Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Bridgeport GX Machining Center as a solution to your machining requirements. The GX is loaded with features and benefits that are unlike any competitive machine tool: Robust 50 Taper Spindle Designed for rugged heavy cutting Heavy duty cast iron base for added stiffness, superior damping characteristics, and added thermal stability. Large pretension and stretched double nut ball screws Advanced Fanuc i series control with productivity enhancing options The GX is ideal whether you are a job shop or OEM, the machine was designed with flexibility and throughput in mind. Included Features 10.4 color LCD 10,000 RPM Spindle CT 50 Big Plus Handheld Manual Pulse Generator Fully interlocked machine guarding Spindle Oil Chiller (Belt Driven Model Only) CNC Control Fanuc i Series GX AICC Contour Control Rigid Tapping Low Voltage Worklight On board PCMCIA memory card slot Manual Guide i Conversational Programming Prep for Through Spindle Coolant No tool holders are provided as standard equipment with this machine these must be purchased separately. We offer an extensive line of high-quality tool holders. Please consult with your sales representative for a complete list.

3 Please refer to the attached lists for available options and full machine specifications. Machine s Tool Changer Factory installed pricing only GX Swing Arm Automatic Tool Changer CAT 24 Tools (CAT-Tooling) Standard INCLUDED Coolant System Complete coolant system Standard INCLUDED Chip Wash Down Standard INCLUDED Through Spindle Coolant (300 PSI) Prep for Through Spindle Coolant (Supports 280-1,000PSI) Standard INCLUDED Factory Fit Only Part 2 of Through Spindle Coolant For 280 PSI (Only to be used when TSC Prep is already installed) Coolant Wash Gun Contgrol (Factory installed pricing only) Fanuc i Series GX 10.4 Color LCD Standard INCLUDED AICC look ahead control Standard INCLUDED Data Server, Ethernet Interface 100MB, ATA Flash Card 256MB Note: Data Server (above is factory installed only Electonics Fanuc controls are volt systems and require a transformer for any voltage outside the standard operating range. Spindle 10,000 RPM Belt Driven Spindle (included in model 1600F0DP) Standard Includes Spindle Oil Chiller 6,000 RPM Gearbox Spindle (included in model 1600F0D) Standard CT-50 Spindle Taper Standard INCLUDED Miscellaneous s (Factory installed pricing only) Chip Conveyor (Hinge/Belt type better for long stringy chips) Standard INCLUDED Absolute Linear Encoder (Glass scales) 1um (X, Y and Z axes) Note: factory install only Chip Conveyor (scrapper type better general purpose) Note: Only for small, short and fine chips Autodoor Note: factory install only Auto power OFF (M80/M30) Air Blast for Dry Cutting Tri-Color Light Tower PROBING OMP40 OTS OMI2T Kit Renishaw (NV COMBO5) Wireless Probe Interface (required for NV COMBO5) Please note the above items do not include installation

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5 Machine Specifications Axis Travel Table (X axis) Saddle (Y axis) Head (Z axis) 63 in. (1600mm) 27.5 in. (700mm) 25 in. (635mm) Positioning Auto Mode (X and Y axes) 1,417 in./min Auto Mode (Z axis) 1,417 in./min. Manual Mode (X,Y and Z axes) in./min. Feedrate Range (X and Y axes) in./min. Feedrate Range (Z axis) in./min. Minimum Increment in. Ball Screw Diameter and Pitch(X, Y) 1.77 x.472 Ball Screw Diameter and Pitch (Z) 1.77 x.472 Axes Thrust (X/Y/Z) Fanuc 2585/2585/2585 lbs Spindle Spindle Speed Range Belt Driven 10,000 RPM Spindle Speed Range Gearbox 6,000 RPM Spindle Motor HP Rating (CT/S3-60%/S3-25%) Fanuc 29.5/34.8/46.9 hp Max. Spindle Torque 10,000 RPM Belt Driven (S3-25%) Fanuc 160 ft/lbs Max. Spindle Torque 6,000 RPM Gearbox (S3-25%) Fanuc 673 ft/lbs Spindle Taper No. 50 Tool Holder CT 50 Distance from table surface to Spindle Gauge Plane ( mm) Worktable Working surface Table load Number of T-Slots T-Slot Size Control Fanuc 66.9 X 27.5 in. (1700 x 700mm) 3300lbs. (1500 kg) 5 on 4.92 centers.708 (18 mm) i Series GX Swing Arm Style ATC (Standard) Magazine Capacity 24 Tools Tool Select by Shortest Path Bi-Directional Maximum Tool Diameter (Adjacent Pockets) 4.29 Maximum Tool Diameter (Adjacent Pockets Empty) 6.10 (10,000 RPM Spindle) Maximum Tool Weight lbs. Maximum Tool Length 13.7 Random Tool change time (C to C) 5.8 seconds Coolant Coolant tank capacity Accuracy ISO Positioning Repeatability With Linear Scales (X/Y/Z-AXES) Positioning Repeatability Machine Size Machine height Floor space Mass of machine 131 US gallons (400L).0005 in. (.014mm).0003 in. (.007mm).0003 in. (.008mm) in. (.005mm) 113 in. (2,878mm) in. (3,898mm) wide x 109in. (2,724)deep 21,560 lbs (9,800kg)

6 Machine Specifications. Cont Service Requirements (Fanuc) Electrical Supply (Input) Structure Balanced 3-phase Cycles 60 Hz Power 109 FLA (Full Load Amps) 33 KVA Voltage 220 volt Note: Other voltages require an external transformer Compressed Air (Pressure Flow) 70 psi/4.9 cfm Nozzle Coolant 13 psi Wash Down () 13 psi Foundation Requirements: To maintain the accuracy of this machine, we recommend that the machine is sited on a flat area free from cracks and expansion joints. The composition of the floor and sub-structure should be of suitable construction to bear the weight of this machine. Any friable areas should be using accepted building construction techniques (to code). Once a suitable foundation is in place, we recommend that the machine is rigidly bolted to the floor using the bed fixing/ jacking positions to prevent movement or vibration. All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

7 Fanuc i Series GX Control Specifications FANUC i Series GX 10.4" Color LCD AICC Contour Control Manual Guide i Controlled axes 4 Simultaneous controlled axes 4 DNC operation with memory card Program restart Dry run High speed skip function Least input increment mm, 0.001deg. Fine Acc & Dec control Servo control HRV3 Backlash compensation Linear interpolation Chamfering and corner rounding Coordinate system rotation Scaling Cylindrical interpolation Helical interpolation (Circular interpolation plus Max. 2 axes linear interpolation) Polar coordinate command Circular interpolation (Multi-quadrant is possible) Programmable mirror image Background editing Extended editing Dynamic graphic display Multi language display Run hour and parts count display Automatic acceleration /deceleration Automatic corner overide Rapid traverse: linear Cutting feed: exponential Tool offset pairs, ± 6 digits, 400 pairs Tool length compensation Tool offset memory C Cutter compensation C Part program storage length 640 m Number of registered programs 400 Self-diagnosis function Alarm history display Operation history display Help function Stored pitch error compensation Sub call Custom Macro B Additional custom macro variables Canned cycles for drilling Small hole peck cycle Tool life management Workpiece coordinate system, G52 - G59 Addition of workpiece coordinate system 48 pairs Automatic tool length measurement Inch / Metric

8 GX Floor Plan

9 GX Spindle Output

10 Hardinge Indexer and Rotary Products Hardinge and Bridgeport make it easy to select and connect a rotary table or indexer. Plug in a rotary package and get connected to 4th-axis part's positioning. Hardinge gives you the tools to increase your machine capability with rapid positioning speeds and fast changeover with the most flexible, quick-change workholding concept on the market! Most Hardinge rotary products incorporate a 5C threaded-nose, A2-4 or A2-5 spindle that will accept collets, expanding collets and step chucks to expand part gripping capabilities for improved part accuracies. Hardinge has a large selection of rotary products for all ranges of production. The Most Flexible Quick-Change Workholding Concept on the Market Hardinge s A2-4 (5C) and A2-5 (16C) spindle nose designs allow quick change between collets, expanding collets, step chucks, 3-jaw chucks and face plates. Common spindle tooling can be shared between the Hardinge Rotary System(s) and a lathe. The gripping is in the spindle, closest to the spindle bearings, unlike surface-mounted adapters used on traditional rotary tables. Multiple workholding options provide alternate gripping solutions for increased precision and capability. 5C Rotary 16C Rotary LP 160 LP210 Drive Package CI AE 4th Axis Drive Package for HARDINGE 5C, 16C AND 3J. 20 AMP Alpha Drive (Used only on Machines that are already Pre-Wired) Hardinge 4th Axis Rotary Table 5C1FAMC 5C1FAHF 5CAFAFS 16C1FA LP160FA LP210FA 5C 4th Axis Rotary Table with Manual Collet Closer 5C 4th Axis Rotary Table with High-Force Collet Closer 5C 4th Axis Rotary Table with Fail-Safe Collet Closer 16C 4th Axis Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp 4th Axis Low Profile 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate 4th Axis Low Profile 210mm Rotary Table with A2-5 (16C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate Hardinge Indexer 5C1XNMC 5C1XNHF 5C1XNFS 16C1XN Hardinge 5C Indexer with Manual Collet Closer and Servo Control Box Hardinge 5C Indexer with High-Force Collet Closer and Servo Control Box Hardinge 5C Indexer with Fail-Safe Collet Closer and Servo Control Box Hardinge 16C Indexer with Pneumatic Collet Closer, Servo Control Box and Pneumatic Clamp Contact the Hardinge Rotary Sales Department for information on specific table placement for each individual rotary product. Rotary dimensions and specifications are available in brochure #2372H. Hardinge and Bridgeport positioning you for success.

11 Investment Summary for ABMNameAlpha Quote Number: All Prices in: SOHCurrencyCodeFrom Qty UOM Description Unit Price Extended Total Investment: $XXXX