EM Series. High Speed Vertical Machining Center EM1620L 2033L 2040L

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1 EM Series High Speed Vertical Machining Center EM16L 33L L

2 EM16L Vertical Machining Center (Linear Ways) Machine Features The NEW EM Series is a high-speed VMC with a cost savings that hammers the competition. It delivers more bang for your buck and increases your production capabilities. The series is engineered with efficiency to satisfy the need for large quantity machining. Chose from three models: EM16L, EM33L and EML. There is nothing sacrificed or compromised in our new EM Series. The major parts of the machine are constructed of high-quality Meehanite cast iron, which offers superior stability. The machine's base is supported by full-travel, enabling it to be suitable for high-speed machining. All three axes are built with high-speed linear ways providing smooth quick movement without delay. The series provides fast interpolation, minimizing machining time with high, rapid speed, up to 1,889.7ipm. All 3-axes are driven by preloaded P3 ballscrews and super fast linear ways. The powerful HP spindle motor handles up to,000rpm, combining an attractive finish surface in high-speed with enough torque in lower rpm. Tool capacity is 24 tools with a random tool double arm tool change. You work with the best when you own a Chevalier. More than years of the industry's top R&D has produced a NEW EM Series that's the best value in VMC machining. Spindle Speed # Belt drive :,000rpm : 12,000rpm (Optional) Rapid on (X / Y / Z) Axes 48 / 48 / 36m/min (1,891 / 1,891 / 1,417 ipm) Tool Change Time T-T : 3 sec. 2 EM16L : (L)2,42mm x (W)1,700mm (9." x 66.9") Note : Machine shown with optional accessories EM16L

3 EM16L Machine Construction Tool Magazine System Tool Shank : # Tool Capacity : 24 Tools Max. Tool Length : 0mm (7.9") Max. Tool Weight : kg (#) Max. Tool Diameter : with Neighbor Tool : 80mm (3.1"), without Neighbor Tool : 1mm (4.7") Driven Type : Cam Type Tool Changing : Arm Type 24+1 Spindle Design Spindle Motor : FANUC α3 / 12,000i, 3.7 /.kw (cont. / min) Spindle design : Large diameter spindle design features 4 piece P4 Class high-precision angular contact ball bearings to increase spindle rigidity and loading capacity, and keep high accuracy during high speed machining. Max. rigid tapping speed : 6,000rpm Powerful Chip Disposal Design Automatic chip flushing system moves cutting chips to the center part of the machine base. Next the screw type chip conveyor delivers the cut chips to the chip collector, which is located at the rear of machine base. Chip Collector and Coolant System Tank Capacity : 160L Oil Skimmer (Optional) Chip Conveyor (Optional) Air Counter Balance System Z-axis spindle head is equipped with an air counter balance system that ensures the accuracy of Z-axis. # Spindle Coolant through spindle (Optional) Spindle air purge (Standard) High Rigidity Machine Construction The major parts of the machine are constructed of high-quality Meehanite cast iron, which offers superior stability. The machine's base is supported by full-travel, enabling it to be suitable for high-speed machining. All three axes are built with high-speed linear ways providing smooth quick movement without delay. Servo motor coupling is directly linked with the screw to ensure machining accuracy. 3

4 EM33L / L Machine Construction Machine Features These vertical machining centers are designed and built to meet the ever-increasing demands for high efficiency, high accuracy machining, such as 3C components production and other applications that require a powerful and reliable machine to minimize the manufacture cost. Spindle Speed Belt Drive :,000rpm : 8,000rpm / 12,000rpm (Optional) Rapid on (X / Y / Z) Axes 36 / 36 / 24m/min (1,417 / 1,417 / 94ipm) Tool Change Time T-T : 3 sec. 4 EML : (L)2,11mm x (W)2,7mm (83.2"x7") Note: Machine shown with optional accessories

5 EM33L / L Machine Construction High Accuracy Ballscrews 3-axes C3 pretensioned ballscrew Ømm x P12mm (Ø1.7" x 0.47"). A.T.C Mechanism Arm Tool Shank BT / CT / DIN Tool Capacity 24+1 Tool Selection Random Tool Access Bi-Directional Arm X / Y / Z Linear Ways 3-axes linear ways, 3mm (1.38") width, Z-axis use lenghtened sliding block for heavier rigidity. Y-axis stroke mm (.9") for EM33L/L X / Y One Piece Motor Seat on Machine Base and Saddle This new design provides much higher accuracy and rigidity.

6 EM Series Control SMART Standard Control FANUC 0iM : 8.4" TFT LCD color monitor Other Control Available (Optional) SMART SIEMENS 828D Control :.4" TFT LCD color monitor and "ShopMill" software MITSUBISHI FANUC 0i-M 1. Operation system 2..4" TFT 3. Machine lock 4. Software stroke limit. Backlash compensation 6. Pitch error compensation 7. Quad-peak error positive compensation 8. Axis coupling 9. Virtual axis. Multiple channel 11. Least control unit 12. MPG simulation 13. Optional skip sets 14. B stop/program end 1. Absolute coordinate 16. Workpiece coordinate 0 sets 17. Extension G code 18. Tool life management 19. Background edit. Edit protection 21. NETWORK 22. USB 3 sets 23. Alarm 24. Operating records display 2. Graphic simulation 26. Control axes 4/8 27. Block lookahead Block processing time 100 (block/sec) 29. Constant Jerk control. Auto corner deceleration 31. Arc radius speed limit 32. High-speed and high-precision multiple parameter sets 33. SPA function 34. G.1 path smoothing function 1. 3-axes simultaneous controllable 2. Linear interpolation 3. Circular interpolation 4. Helical interpolation. Exact stop G09 6. Skip function G31 7. Automatic acceleration / deceleration 8. Plane select G17, G18, G19 9. Polar coordinate command G1 / G16. Workpiece coordinate system G2~G9 11. Scaling G0 / G1 12. Automatic override for inner corners G Coordinate system rotation G68 / G Rigid tapping M29 1. Program date input G 16. Canned cycles for drilling 17. Tool function 18. Tool length compensation 19. Tool offset memory 0 piece. Part program storage length: 12K 21. Number of registerable program: Background editing 23. Manual guide 0i " LCD 1. LCD color 2. Linear interpolation 3. Circular interpolation 4. Helical interpolation. Skip function 6. Plane select 7. Workpiece coordinate system 8. Coordinate system rotation 9. Rigid tapping. Mirror image, scaling, rotation 11. Canned cycles for drilling / milling 12. Tool function 13. Tool length / radius compensation 14. Part program storage length: 3MB 1. Background editing SIEMENS 828D Control 6

7 EM Series Torque Chart EM16L FANUC.kW AC Spindle Motor for # 3N-m 23.N-m 1,00rpm min roting(.kw) continuous(3.7kw) min roting(.kw) continuous(3.7kw) 0 2,000 4,000 6,000 8,000,000 Spindle Speed (rpm) SIEMENS 8.kW AC Spindle Motor for QP16-L # N-m.6N-m 33.43N-m 2,000rpm S6-%(kW) S6-60%(8.kW) S1(7kW) S6-% S6-60% S ,000 4,000 6,000 8,000,000 Spindle Speed (rpm) EM33L / L,000rpm FANUC β12i (1kW) Spindle Motor N-m N-m min, S3-2%(1kW) 1 0 continuous(11kw) 42N-m 32.7N-m min(1kw) 60min N-m 6. continuous(11kw) 12,000rpm FANUC β12i (1kW) Spindle Motor N-m 1,87rpm 2,00rpm 0 2,000 4,000 6,000 8,000, N-m 1min, S3-2%(1kW) 46.7N-m 2,20rpm 3,000rpm SMART-IP4-SVM-0S-1--E MITSUBISHI-SJ-DJ./1-02 (,000rpm) (,000rpm) N-m 8 6 min(7.kw) 2%ED (.kw) 3N-m N-m continuous(.kw) continuous(3.7kw) N-m 3 min(7.kw) 3 1 continuous(.kw) N-m N-m.2N-m 1.9N-m 0 1,00 3,0 4,900 6,600 8,0, ,000 4,000 6,000 8,000,000 Spindle speed (rpm) Spindle speed (rpm) 4,37rpm Spindle Speed (rpm) continuous(11kw) 60min,20rpm 1,00rpm 1 1min, S-2%(1kW) continuous(11kw) 0 2,000 4,000 6,000 8,000,000 12,000 Spindle Speed (rpm) 6.9N-m 6.21N-m 8,000rpm FANUC β12i (1kW) Spindle Motor 0 9.N-m 80 70N-m 60,000rpm SIEMENS 1PH87 Spindle Motor N-m 1 Max.(21kW) N-m 1,00rpm 2,000rpm 4N-m S1(9kW) 0.9N-m 1,688rpm min, S3-2%(1kW) continuous(11kw) 60min 3,00rpm.9N-m min(1kw) N-m 0 2,000 4,000 6,000 8,000 Spindle Speed (rpm) Max.(21kW) Spindle Speed (rpm) 1,00rpm continuous(11kw) S1(9kW) N-m 7.76N-m 1 4,00rpm SMART-IP4-SIM-0X12-- (,000rpm) 80 mim (1kw) N-m N-m continuous (11kw) 0 8 min (1kw) continuous(11kw) N-m 2.N-m N-m 2,000 4,000 6,000 8,000, ,000rpm 2,000 4,000 6,000 8,000,000 Spindle speed (rpm) MITSUBISHI-SJ-D11/0-01 (,000rpm) min(11kw) 70N-m 47.7N-m continuous(7.kw).26 6 min(11kw).26 continuous(7.kw) N-m 3.2N-m 2,000 4,000 6,000 8,000,000 Spindle speed (rpm) 1,00rpm 3,000rpm 4,00rpm 7,00rpm 7.7 9,000rpm 8 7

8 EM Series Tool Shank and Pull Stud EM16L / 33L / L (#) BT- Ø1(0.9") 4 UNIT : mm (") 3.9 (2.12") 23 (9.") 32.1 (1.26") /8"-11UNC 7/24 TAPER 9.2(0.36") 60 T-SLOTS (0.4") CT- Ø1(0.9") 4 Ø44.4 (1.7") 16.38(0.64") Ø6.36(2.22") Ø63.(2.") Table Dimensions EM16L 3(0.11").(0.21") 22.9 (0.90") 92.4 (3.63") 2.1(0.99") 3.83(0.1") 700 (27.") 6.4 (2.7") 68.2(2.68") 3.17(0.12") 14 (0.") 1 (4.3") 3 1 (4.3") (12.6") 2 (0.98") 0 (1.96") 43 (1.69") 1.87(0.62") 16.6(0.6") 3(0.11") 28(1.1") 9(0.3") 21 (0.82") Ø44.4 (1.7") Ø16.1(0.63") Ø3(2.08") Ø63(2.48") EM33L (1.2") 18 (0.7") 3(1.38") M16 x P2 2(0.98") T-SLOTS 7/24 TAPER 2(0.078") EML 2(0.98") 4 (2.12") 11.1(0.43") 0 (3.93") 2.16 (0.08") 18 (0.7") 12 (0.47") M16 x P2 7/24 TAPER 0 (3.93") (4.13") Ø19(0.74") Ø14(0.") 1 26 (1.02") (0.27") DIN- Ø44.4 (1.7") 1,000 (39.4") 4(0.1") 4(0.1") 3.2 (0.12") (0.78") Ø6.2(2.21") 1.9(0.62") Ø63.3(2.49") 68.4 (2.69") 87. (3.44") 19.1(0.7") (") E (1.2") 18 (0.7") T-SLOTS 18 (0.7") 12. (0.") 1,0 (47.2") (") B Model A B C D E A EM16L 10 (.9") 380 (1") 90 (3.") (.") 3 (12.") 8 C D C EM33L 10 (.9") (.1") 7 (2.9") 80 (33.") (.0") EML 1 (.1") (.1") 90 (3.") 1,0 (.1") (.0")

9 3 EM Series Testing Workpiece (12) D Ø26 *0.02 Ø28 * C *0.003 A D Ø16 Ø11 Ø Ø8 4x * B *0.003 C * A *0.0 Ⱶ 2x * B * A (8) 8 *3 4x 0.0 C * A 2 Note: The shown datum are our tested result, and they are for reference only. As the machining result depends on the machining condition and surroundings. Anyhow, the machine will be delivered with accuracy equal to or better then ISO *3 2 B * x * B *0.0 Inspection Laser Calibration After assembling, all machines are measured and calibrated by stateof-the-art laser calibration equipment. This ensures precise verification and compensation of the machines, resulting in increased accuracy and repeatability. Ball Bar Testing The machine put through a series of circular moves in the X / Y plane, and 1/2 circle moves in the X / Z and Y / Z planes. Encoder data from the bar is fed into a computer, which outputs a chart of machine accuracy. Any deviations in squareness or length show up as distorted circles that are very easy for a technician to spot. This chart assures that the machine is accurate and properly aligned. 9

10 EM Series Dimensional Drawings EM16L I UNIT : mm (") U T U E D K M N F L R (optional) S (optional) B A C J W V W H G P(optional) O(optional) EM33L / EML I P U T U E D K M S R Q F L N O A B C W V W H Item A B C D E F G H I J K L M N O P Q R S T U V W EM16L 1,700 (70") 00 (19.6") (.4") 2,28 (90") 1, ,42 2, (77.4") (.1") (9.4") (82.1") (27.1") (1.4") (.8") (31.9") (14.96") 10 (.9") Optional / Optional / 10(.9") 6(24.4") NA Optional / 890(3") Optional / ,27(0.2") EM33L 2,360 (92.9") ,99 (31.") (22.2") (2.3") 1,97 (77") 717 (28.2") NA 2, (31.7") NA 660 (26") 80 (33.") (.1") 10 (.9") 460 (18.1") 4 (16.1") 388 (1.3") 490 (19.3") 74 (29.3") 1, EML 2, ,99 (7.1") (38.2") (22.2") (2.3") 1,97 (77") 717 (28.2") NA 2, (31.7") NA (2.2") (34.2") (.1") 1 (.12") 460 (18.1") 4 (16.1") 388 (1.3") 490 (19.3") 74 (29.3") 1,0 26 Standard and Optional Accessories Standard Accessory 1. Arm type ATC (24) 2. Coolant system 3. Semi enclosed splash guard 4. Work light (LED). Central automatic lubrication system 6. Pilot light 7. Spindle air blast 8. Chip flush system 9. Cutting air blast. Air purge curtain 11. Tools and tool box 12. Leveling bolts and pads 13. Operation manual and parts list 14. Air gun 1. Screw type chip conveyor with chip cart (EM16L on Y axis, EM33/L on X axis) Optional Accessory 1. BT, CT, DIN- pull studs 2. Chain Type Chip conveyor 3. Spindle oil chiller 4. 4th axis. Coolant through spindle 6. Automatic tool length measurement 7. Workpiece measurement 8. Linear scales 9. Oil skimmer. Coolant gun 11. Air conditioner for electric box 12. Transformer

11 EM Series Specification Note. (F) FANUC, (SI)Siemens, (SM)SMART Controller Description Unit EM16L EM33L EML Table Travel Table size mm (") 700 x 3 (27.6 x 12.6) 1,000 x (39.4 x.1) 1,0 x (47.2 x.1) T-Solt (no. x w x dis.) mm (") 3 x 14 x 1 (3 x 0.6 x 4.3) x 18 x 0 ( x 0.7 x 3.9) Table load kg (lbs.) 20 (0) 00 (1,0) 600 (1,3) X-Travel mm (") (.) 80 (33.) 1,0 (.2) Y-Travel mm (") 368 (14.) (.9) Z-Travel mm (") 380 (1) (.1) Spindle nose to table mm (") 10~ (.9~.9) 10 ~ 660 (.9~26) 1 ~ 6 (.1~2.2) Spindle Feed Rates Accuracy ATC Spindle center to column mm (") 368 (14.) 8 (23) Spindle taper # (7/24) # (7/24) Spindle speed rpm Belt Drive: 0~,000 Belt Drive: 0~,000 (Optional 8,000, 12,000) Spindle diameter mm (") 60 (2.4) 70 (2.8) Rapid o (X / Y / Z) axes Cutting feed rate Vertical axis counter balance Positioning (ISO 2-2 / VDI 3441) Repeatability ISO 2-2 / VDI 3441 m/min. (ipm) m/min. (ipm) 48 / 48 / 36 (1,891 / 1,891 / 1,417) 36 / 36 / 24 (1,417 / 1,417 / 94) 1- (39.3~394) 1- (39.3~394) Air Equalizer mm mm Tool capacity Arm: 24+1 Arm: 24+1 Tool shank BT BT, (Optional CT or DIN) Changer time sec. T-T 3 T-T 3 Pull stud PT-1 PT-1 Max. tool diameter mm (") 80 (3.1) 80 (3.1) Max. tool length mm (") 0 (7.9) 0 (11.8) Max. tool weight kg (lbs.) (11) 7 (1.4) NA Spindle motor kw (cont./1) (F) Belt Drive: 3.7 /. (SI) Belt Drive:7 (cont.) (SM) Belt Drive:. / 7. (F) Belt Drive: 11 / 1 (SI) Belt Drive: 9 (cont.) (SM) Belt Drive:11 / 1 Motor Drive motor (X, Y, Z) kw (F) 1.2/1.2 / 1.2 (SI) 2.3/2.3/2.3 (SM)1.8/1.8/1.8 (F) 1.8 / 1.8 / 2. (SI) 3.3 / 3.3 / 3.8 (SM) 2.9/ 2.9/ 4.4 Coolant pump HP (kw) 1 (0.76) 1 (0.76) General Power required KVA 1 Air required kg/cm2 (L/min.) Floor space(wxlxh) mm (") Machine net weight, approx 6 6 2,42 x 1,700 x 2,28 (9. x 66.9 x 90) 2,360 x 2,11 x 2,83 (92.9 x 83.3 x 1.7) 2,7 x 2,11 x 2,83 (7 x 83.3 x 1.7) kg (lbs.) 2,0 (,060),800 (12,760) 6,0 (13,6) All content is for reference only and may be subject to change without prior notice or obligation. 11

12 Grinding Machine Grinding Machine Turning Machine Milling Machine Headquarters MACHINE TOOLS CO., LTD. No. 34, Hsing Kong Road, Shang Kang, Chang Hua TAIWAN 0971 Tel: Fax: overseas@chevalier.com.tw U.S.A. Headquarters MACHINERY INC. 992 Tabor Place, Santa Fe Springs, CA U.S.A. Tel: (62) Fax: (62) info@chevalierusa.com C00 / 160 / 00 P3@RichWell All content is for reference only and may be subject to change without notice or obligation.