High Productivity Vertical Machining Center

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Eustace Bradley
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1 High Productivity Vertical Machining Center

New series of vertical machining center High quality and efficiency derived from high productivity analysis DNM series are compact and durable machines created with the combination of optimized

2 New series of vertical machining center High quality and efficiency derived from high productivity analysis DNM series are compact and durable machines created with the combination of optimized function and increased rigidity to satisfy the quality goal of global class and cost-saving. The high productivity analysis is the major principle of the DNM series which have been designed with the user's needs in mind. 02 High Productivity Vertical Machining Center

3 New series of Vertical machining center 03

High productivity DNM series Basic concept structure and operation ensure its capability to get the best results

500 0 20 40 60 80 100% Reduced by 19% Material : Aluminum (AI6061-T6) Size : 155 155 50 mm (6.1 6.1 2 inch) No.

4 High productivity DNM series Basic concept structure and operation ensure its capability to get the best results of productivity regardless of any conditions and complexities Comparison of Non Cutting Time Previous Model DNM % Reduced by 19% Material : Aluminum (AI6061-T6) Size : mm ( inch) No. of tools used : 14 tools Comparsion of Cutting Time M-company Material : Mold steel (HP4M) Size : mm ( inch) No. of tools used : 5 tools DNM % Reduced by 16% The results indicated in this catalog may not be obtained due to differences in cutting conditions. 04 High Productivity Vertical Machining Center

Auto Tool Changer Faster tool change time using cam increases productivity than previous model.

This reduces non-cutting time and machining time for greater productivity.

3 s This value is based on the motor on-off time and 60Hz.

400HS/500HS/650HS X-axis m/min (ipm) 36 (1417.3) 48 (1889.8) Y-axis m/min (ipm) 36 (1417.

8) 33% Previous Model DNM 500 30% Previous Model DNM 500 37% Previous Model DNM 500 100% 80 60 40

5 Auto Tool Changer Faster tool change time using cam increases productivity than previous model. Rapid Traverse Linear motion guide ways and high speed servomotors apply high rapid axis movement. This reduces non-cutting time and machining time for greater productivity. Tool change time (T-T-T) Previous Model 1.5 s DNM series 1.3 s This value is based on the motor on-off time and 60Hz. Maximum Chip Removal Tool storage capacity 30 tools 40 tools Rapid traverse DNM 400/500/650 DNM 400HS/500HS/650HS X-axis m/min (ipm) 36 (1417.3) 48 (1889.8) Y-axis m/min (ipm) 36 (1417.3) 48 (1889.8) Z-axis m/min (ipm) 30 (1181.1) 48 (1889.8) 33% Previous Model DNM % Previous Model DNM % Previous Model DNM % Minimum thermal transformation for high accuracy std. only DNM HS series Machine units are designed minimum thermal transformation by ball screw nut with cooling jacket. Cast Iron SM45C Aluminum Ball screw nut with cooling jacket Oil Cooler 05

6 Machining Capacity (DNM 500) Provides high-productivity and high-accuracy in a variety of machining operations Face mill ø80mm (3.15 in.) Face mill (6Z) 2 mm (0.08 in.) 64 mm (2.52 in.) Carbon steel (SM45C) Machining rate 432 cm 3 /min (26.4 in 3 /min) Spindle speed 1500 r/min Feedrate 2700 mm/min (106.3 ipm) End mill ø30mm (1.2 in.) Endmill (6Z) 15 mm (0.59 in.) Carbon steel (SM45C) Machining rate 36cm 3 /min (2.2 in 3 /min) Spindle speed 222 r/min Feedrate 80 mm/min (3.1 ipm) Machining Accuracy For increased repeatability and reliability Designed for exceptional high accuracy and minimized thermal displacement and vibration. 180 RTH TR3 Version LS ROUNDNESS RESULTS 0 Face mill Gray casting (GC25) U-drill Carbon steel (SM45C) µm ø80mm (3.15 in.) Face mill (6Z) 3 mm (0.12 in.) 64 mm (2.52 in.) Machining rate 691 cm 3 /min (42.2 in 3 /min) Spindle speed 1500 r/min Feedrate 3600 mm/min (141.7 ipm) Ø51 mm (2 in.) Machining rate 172 cm 3 /min (10.5 in 3 /min) Spindle speed 750 r/min Feedrate 84 mm/min (3.3 ipm) Roundness 5.40 µm P- R- W- Profile leveled Filter ISO (M1) Lc / Ls = 300 Lc = mm 2.5 Model : DNM 500 Material : A7075F Tool : Endmill ø16mm (ø0.6 in.) (4 blades) Face mill ø80mm (3.15 in.) Face mill (6Z) 5 mm 64 mm (0.2 in.) (2.52 in.) Machining rate 1785 cm 3 /min (109 in 3 /min) Spindle speed 1500 r/min Aluminum (AL6061) Feedrate 5580 mm/min (219.7 ipm) Tap Carbon steel (SM45C) Tool M30 x P3.5 Spindle speed 212 r/min Feedrate 742 mm/min (29.2 ipm) 0.0 [µm] -2.5 Pick-up TK300 Lt = 4.80 mm Vt = 0.50 mm/s Roughness Ra 0.12 µm Spindle speed : 8000 r/min Feedrate : 1000 mm/min (39.4 ipm) The results indicated in this catalog may not be obtained due to differences in environmental conditions during measurement and cutting conditions. 06 High Productivity Vertical Machining Center

7 Easy Operation Package* These DOOSAN software packages have been customized to provide user friendly functions. Tool Table Work-Piece Set up Table Moving Operating Console 1. Swivelling Operating Console An easy-to-use operation panel which can swivel from 0-90 ATC Recovery Help Easy Parameter 2. ATC operating button is arranged to Main Panel Magazine : CW Magazine : CCW This can give much easier operation and maintenance for ATC. 3. Portable MPG Portable MPG makes a workpiece setting easier for the operator. G-code Help M-code Help Top cover Easy setup Unit : mm (inch) 835 (32.9) Sensor Status Monitor Tool Load Monitor 280 (11) 950 (37.4) Top cover can be opened to provide easy access for loading heavy workpieces to the center of the table. DNM 500 * : Only available in 10.4" Color TFT LCD 07

0) Y-axis mm (inch) 435 (17.1) 540 (21.3) 670 (26.4) Z-axis mm (inch) 510 (20.1) 510 (20.1) 625 (24.6) Y-axis X-axis Z-axis The one piece bed is rigid and heavily ribbed Meehanite.

8 High Rigidity DNM series Stable bed and column assembles are designed for high speed and heavy duty machining. Compact Structure DNM 650 core machine Travel axes DNM 400 DNM 500 DNM 650 Wide machining range select according to workpiece size X-axis mm (inch) 762 (30.0) 1020 (40.2) 1270 (50.0) Y-axis mm (inch) 435 (17.1) 540 (21.3) 670 (26.4) Z-axis mm (inch) 510 (20.1) 510 (20.1) 625 (24.6) Y-axis X-axis Z-axis The one piece bed is rigid and heavily ribbed Meehanite. These castings remain stable even under the heaviest cutting conditions. Fine grained Meehanite cast iron is used for its excellent vibration absorbing characteristics. The table is fully supported by the saddle in all positions and there is no table overhang. All axes have highly rigid and precise linear motion guideways. Static rigidity The high rigidity structure of DNM has raised the static rigidity up by 30% more than previous model with no weak point through FEM analysis. Dynamic rigidity Improving the frequency response and the damping ability of vibration makes it possible to increase the high eigenfrequency 35% up on the previous model. FEM analysis used to design a stable body. (FEM : Finite Element Method) 08 High Productivity Vertical Machining Center

High Speed DNM series High speed spindle of high quality and rigidity helps increase the efficiency and performance of the machine. 106 (78.2) Spindle Head Max.

1 Hp) 0 10 min 15 min Cont. 1350 15 min 2 min 15 kw (20.1 Hp) 11 kw (14.8 Hp) : Cont. 17.6 N. m (13 ft-lb) Spindle speed (r/min) Power : kw (Hp) 23.8 N. m (17.6 ft-lb) 1500 6000 8000 8.25 (11.

m (ft-lb) 0 680 15 Minutes Continuous The spindle of DNM HS series is driven by the powerful built-in motor which has 22 kw power and 167 N. m torque.

4) This enables the thermal growth of Y-axis to be reduced by more than 40% of previous model by pulling the air heated by belt out using the FAN with standard function. Torque : N.

9 High Speed DNM series High speed spindle of high quality and rigidity helps increase the efficiency and performance of the machine. 106 (78.2) Spindle Head Max. spindle speed DNM 400 / 500 / r/min r/min 95.5 (70.8) Spindle power-torque diagram Torque : N. m (ft-lb) 70 (51.7) DNM 400 / r/min : 11/15 kw (14.8/20.1 Hp) 0 10 min 15 min Cont min 2 min 15 kw (20.1 Hp) 11 kw (14.8 Hp) : Cont N. m (13 ft-lb) Spindle speed (r/min) Power : kw (Hp) 23.8 N. m (17.6 ft-lb) (11.1) DNM 400HS / 500HS / 650HS r/min r/min (15.1) 210 (155.0) (84.6) DNM 400 / r/min : 9/15 kw (12.1/20.1 Hp) Torque : N. m (ft-lb) Minutes Continuous The spindle of DNM HS series is driven by the powerful built-in motor which has 22 kw power and 167 N. m torque. Power : kw (Hp) Spindle speed (r/min) 15 (20.1) 9.0 (12.1) 7.5 (10.1) 11 N. m (8.1 ft-lb) 8.8 N. m (6.5 ft-lb) (86.4) This enables the thermal growth of Y-axis to be reduced by more than 40% of previous model by pulling the air heated by belt out using the FAN with standard function. Torque : N. m (ft-lb) Power : kw (Hp) Torque : N. m (ft-lb) Power : kw (Hp) 95.5 (70.5) DNM r/min : 15/18.5 kw (20.1/24.8 Hp) kw (24.8 Hp) : 30min, S3 60%) 15 kw (20.1 Hp) : Cont. (30min, S3 60%) (Cont.) 14.8 (19.8) 11.2 (15) (103.5) (84.6) Fresh Air DNM r/min : 9/11 kw (12.1/14.8 Hp) 30 Minutes Continuous 29.4 N. m 23.5 N. m 17.6 N. m (13 ft-lb) 17.7 (13.1) 13.4 N. m (9.9 ft-lb) 14.7 (10.8) 10.8 (8.0) 8.8 (6.5) Spindle speed (r/min) Spindle speed (r/min) Heated Air 11.0 (14.8) 9.0 (12.1) 7.5 (10.1) Spindle head cooling system The refrigerated spindle cooling system circulates cooling oil to maintain a constant temperature for high accuracy, regardless of the ambient temperature or cutting conditions. DNM HS series std. DNM series 2-Face locking tool system (BIG PLUS) std. DNM 400 / 500 / r/min : 11/15 kw (14.8/20.1 Hp) DNM 400HS / 500HS / 650HS r/min : 18.5/22 kw (24.8/29.5 Hp) DNM 400HS / 500HS / 650HS r/min : 11/18.5 kw (14.8/24.8 Hp) Torque : N. m (ft-lb) Power : kw (Hp) 106 (78.2) 10 min 15 min 95.5 (70.5) 15 kw (20.1 Hp) 70 (51.7) Cont. 11 kw (14.8 Hp) : Cont. 15 min 23.8 N. m (17.6 ft-lb) 5.5 (7.4) 2 min 3.7 (5) 17.6 N. m (13 ft-lb) Spindle speed (r/min) Torque : N. m (ft-lb) Power : kw (Hp) 22 kw (29.5 Hp) : 15min 167 (123.2) 18.5 kw (29.5 Hp) 18.5 kw (24.8 Hp) : Cont (24.8) 15 kw (20.1 Hp) 118 (87.1) 15 (20.1) 95 (70.1) 17 N. m 50 N. m (36.9 ft-lb) (12.5 ft-lb) 50 N. m (36.9 ft-lb) 14 N. m (10.3 ft-lb) 12 N. m 50 N. 15 min m (8.9 ft-lb) (36.9 ft-lb) 50 N. m (36.9 ft-lb) Cont. 9.5 N. m (7.0 ft-lb) Spindle speed (r/min) Torque : N. m (ft-lb) Power : kw (Hp) 18.5 kw (24.8 Hp) : 10min 60 (44.3) 15 kw (20.1 Hp) : 30min 15 (20.1) 13 (17.4) 46 (33.9) 11 kw (14.8 Hp) 11 kw (14.8) : Cont. 11 (14.8) 7.5 kw (10.1 Hp) 29 N.m (21.4 ft-lb) : 10min 31 (22.9) 24 N.m (17.7 ft-lb) : 30min 12 N.m (8.9 ft-lb) 9.5 N.m (7.0 ft-lb) 7.2 N.m (5.3 ft-lb) 6.2 N.m (4.6 ft-lb) 18 N.m (13.3 ft-lb) : Cont. 5.3 N.m (3.9 ft-lb) 7 N.m (5.2 ft-lb) Spindle speed (r/min) Taper contact Flange contact The 2-Face locking tool system offers simultaneous dual contact between the machine spindle face and tool holder flange face. 09

Chip Disposal DNM series Chip treatment from the viewpoint of

enhanced accuracy and better chip removal capabilities.

enclosed DNM series guarantee the confinement of chips and

Chips fall into the removable forward mounted chip pan for easy

Shower coolant Through spindle coolant Middle pressure 1.

7 psi) Chip conveyor Screw conveyor Hinge type Scraper type Drum

10 Chip Disposal DNM series Chip treatment from the viewpoint of productivity improvement and environmental countermeasure is important. DNM series offer a variety of chip control equipment to provide enhanced accuracy and better chip removal capabilities. Flood coolant Easy chip removal structure The completely enclosed DNM series guarantee the confinement of chips and coolant to the inside of the machining area. Chips fall into the removable forward mounted chip pan for easy disposal. Shower coolant Through spindle coolant Middle pressure 1.96 Mpa (284.2 psi) High pressure 6.86 Mpa (994.7 psi) Chip conveyor Screw conveyor Hinge type Scraper type Drum filter type Large capacity coolant tank with chip pan and box filter Easy to discard chips piled up Coolant tank capacity DNM 400 : 300L (79.3 gal) DNM 500 : 360L (95.1 gal) DNM 650 : 380L (100.4 gal) 10 High Productivity Vertical Machining Center

Optional Equipment DNM series Operator's convenience and operability Interface for

interface Pneumatic Hydraulic Automatic workpiece measurement Electronic Servo driven

pneumatic fixtures) Pressure source Hydraulic P/T A/B Pneumatic P/T A/B Minimum Quantity

3pair (6-PT 3/8" port) Oil skimmer Misting device Hydraulic power unit Contact Doosan

11 Optional Equipment DNM series Operator's convenience and operability Interface for additional equipment Automatic tool measurement Connection example of additional 1 axis interface Pneumatic Hydraulic Automatic workpiece measurement Electronic Servo driven function and device Recommandable rotary table size : DNM 400/500 : ø250 mm (9.84 inch) DNM 650 : ø320 mm (12.6 inch) Hydraulic power unit may be additionally necessary according to rotary table specifications. Connection example of fixture interface Pneumatic Fixture check list (for hydraulic / pneumatic fixtures) Pressure source Hydraulic P/T A/B Pneumatic P/T A/B Minimum Quantity Lublication Hydraulic Number of ports 1pair (2-PT 3/8" port) 2pair (4-PT 3/8" port) 3pair (6-PT 3/8" port) Oil skimmer Misting device Hydraulic power unit Contact Doosan for more information Supply scope : User Doosan (Please check the below detail specification, if you want Doosan to supply.) Use Doosan standard unit Special requirement 24 L/min (6.3 gal/min) / 4.9 MPa (711 psi) L/min (gal/min) at MPa (psi) 11

12 External Dimensions Unit : mm (inch) Top View Front View Side View Table 480 (18.9) [Door Open] 742 (29.2) 647 (25.5) 2152 (84.7) 96 (3.8) 1312 (51.7) 75 (3.0) Main Air Cooler (Opt.) 1165 (45.9) 2615 (103.0) 380 (15.0) R 760 (29.9) R 400 (15.7) 1300 (51.2) Main Power 337 (13.3) 75 (3.0) 205 (8.1) TSC Filter (Opt.) Chip Bucket (Opt.) 594 (23.4) Chip C/V (Opt.) 1317 (51.9) 2711 (106.7) 1900 (74.8) 774 (30.5) [40 Tools] 1080 (42.5) 609 (24.0) [30 Tools] 820 (32.3) 75 (3.0) 381 (15.0) X/2 Stroke 605 (23.8) 920 (36.2) 381 (15.0) X/2 Stroke 560 (22.0) 560 (22.0) 740 (29.1) 2465 (97.0) 2615 (103.0) 75 (3.0) 3655 (143.9) 1040 (40.9) 772 (30.4) 1395 (54.9) 2676 (105.4) [40 Tools] 2509 (98.8) [30 Tools] 815 (32.1) 910 (35.8) 950 (37.4) 190 (7.5) 505 (19.9) 510 (20.1) Z Stroke 150 (5.9) 218 (8.6) (8.6) Y/2 Stroke (17.1) Y/2 Stroke 125 (4.9) 640 (25.2) 715 (28.1) 109 (4.3) 2163 (85.2) 201 (7.9) 2364 (93.1) 1480 (58.3) 2245 (88.4) 370 (14.6) 2711 (106.7) 460 (18.1) 460 (18.1) 920 (36.2) 32 18H8 T-slot section (1.2) 435 (17.1) 30 (1.2) Top View Front View Side View Table 3085 (121.5) 2444 (96.2) 641 (25.2) 222 (8.7) 1440 (56.7) 782 (30.8) Main Air Cooler 1480 (58.3) 2960 (116.5) 380 (15.0) (0.8) 1480 (58.3) R 760 R 400 Main Power TSC Filter 594 (23.4) 1317 (51.9) 810 (31.9) 774 (30.5) 609 (24.0) 1900 (74.8) 1080 (42.5) 820 (32.3) 510 (20.1) X/2-Stroke 1200 (47.2) [Table] 1260 (49.6) [Door Open] 510 (20.1) X/2-Stroke 75 (3.0) 2960 (116.5) 100 (3.9) 3135 (123.4) 943 (37.1) 797 (31.4) 2674 (105.3) [40 Tools] 2509 (98.8) [30 Tools] 815 (32.1) 80 (3.1) 910 (35.8) 830 (32.7) 950 (37.4) 510 (20.1) Z-Stroke 270 (10.6) 540 (21.3) 270 (10.6) Y/2-Stroke Y/2-Stroke 505 (19.9) 765 (30.1) 840 (33.1) 35 (1.4) 543 (21.4) 1534 (60.4) 2077 (81.8) 2425 (95.5) 2625 (103.3) 2700 (106.3) 600 (23.6) 600 (23.6) 1200 (47.2) 18H T-slot section 82.5 (3.2) 82.5 (3.2) 540 (21.3) 12 High Productivity Vertical Machining Center

13 External Dimensions Unit : mm (inch) Top View Front View Side View Table 3148 (123.9) 3188 (125.5) : Heidenhain 602 (23.7) 792 (31.2) 1660 (65.4) 94 (3.7) Transformer Cooler Main Air 1600 (63.0) 1600 (63.0) 3200 (126.0) 380 (15.0) R 400 (15.7) R 760 (29.9) Main Power TSC Filter 594 (23.4) 1312 (51.7) 829 (32.6) [40 Tools] 1960 (77.2) 191 (7.5) 664 (26.1) [30 Tools] 1180 (46.5) 780 (30.7) 15 (0.6) 75 (3.0) 635 (25.0) X/2 Stroke 1420 (55.9) [Door Open] 1300 (51.2) 635 (25.0) X/2 Stroke 820 (32.3) 1560 (61.4) 820 (32.3) 3200 (126.0) 75 (3.0) 995 (39.2) 785 (30.9) 2789 (109.8) [40 Tools] 2624 (103.3) [30 Tools] 815 (32.1) 870 (34.3) 950 (37.4) 625 (24.6) Z Stroke 150 (5.9) 335 (13.2) Y/2 Stroke 670 (26.4) 335 (13.2) Y/2 Stroke 600 (23.6) 395 (15.6) 850 (33.5) 495 (19.5) 1846 (72.7) 543 (21.4) 1480 (58.3) 507 (20.0) 1980 (78.0) : Heidenhain 2530 (99.6) 2740 (107.9) 2809 (110.6) : Heidenhain 2815 (110.8) 2855 (112.4) : Heidenhain 650 (25.6) 650 (25.6) 1300 (51.2) 18H (3.3) 85 (3.3) 670 (26.4) T-slot section Tool Shank BT40 Unit : mm CAT40 Unit : in. DIN40 Unit : mm TAPER GAGE LINE 10 7/24 TAPER M16 P /24 TAPER TAP "T" Ø Ø63 Ø53 Ø44.45 Ø Ø2.5 Ø Ø0.67H Ø72.3 Ø63.55 Ø50 Ø17 Ø L Ø23 Ø7 HOLE M16 P2.0 Ø Ø17 (DIN shape) 30 Ø19 Ø0.28 (GAGE PIN) GAGE PIN THREAD "T" Ø0.91 Ø (DIN shape) Ø0.28 Ø M16 P2.0 7/24 TAPER TAPER GAGE LINE Ø23 Ø7 HOLE M16 P2.0 Ø17 Ø Ø19 13

14 Machine Specifications Travel Table Spindle Feedrate Automatic tool changer Motor Power source Tank capacity Machine size Controller Features DNM 400 DNM 500 DNM 650 DNM 400HS DNM 500HS DNM 650HS X-axis mm (inch) 762 (30.0) 1020 (40.2) 1270 (50.0) 762 (30.0) 1020 (40.2) 1270 (50.0) Y-axis mm (inch) 435 (17.1) 540 (21.3) 670 (26.4) 435 (17.1) 540 (21.3) 670 (26.4) Z-axis mm (inch) 510 (20.1) 625 (24.6) 510 (20.1) 625 (24.6) Distance from spdl nose to table top mm (inch) ( ) ( ) ( ) ( ) Distance from spdl center to column mm (inch) 512 (20.2) 587 (23.1) 747 (29.4) 512 (20.2) 587 (23.1) 747 (29.4) Table size mm (inch) 920 x x x x x x 670 (36.2 x 17.1) (47.2 x 21.3) (51.2 x 26.4) (36.2 x 17.1) (47.2 x 21.3) (51.2 x 26.4) Table loading capacity kg (lb) 600 (1322.8) 800 (1763.7) 1000 (2204.6) 600 (1322.8) 800 (1763.7) 1000 (2204.6) Table surface x 18H x 18H x 18H x 18H8 Max. spindle speed r/min 8000 {8000, 12000} {20000} Spindle Taper ISO #40 7/24 Taper Max. Torque N. m (ft-lbf) 106 {210, 106} {140.2, 106} 167 {60} (78.2 {155.0, 78.2}) (86.4 {103.5, 78.2}) (123.2 {44.2}) Rapid traverse rate (X / Y / Z) m/min (ipm) 36 / 36 / 30 ( / / ) 48 / 48 / 48 ( / / ) Cutting feedrate mm/min (ipm) (590.6) (944.9) Type of tool shank BT40, CAT40, DIN40 Tool storage capacity ea cam 30 {cam 40} Max. tool diameter mm (inch) Ø80 (3.2) {Ø76 (3.0)} Max. tool diameter without adjacent tools mm (inch) Ø Max. tool length mm (inch) 300 (11.8) Max. tool weight kg (lb) 8 (17.6) Method of tool selection memory random Tool change time (tool-to-tool) s 1.3 Tool change time (chip-to-chip) s Spindle motor (15 min) kw (Hp) 15 (20) 18.5 (25) 22 (29.5) {18.5 (25)} Feed motor (X / Y / Z) kw (Hp) 1.8 / 1.8 / / 3.0 / / 4.0 / 7.0 (2.4 / 2.4 / 3.4) (5.4) (4.0 / 4.0 / 5.4) (5.4 / 5.4 / 9.4) Electric power supply (Rated capacity) kva Compressed air supply MPa (psi) 0.54 (78.3) Coolant tank capacity L (gal) 300 (79.3) 380 (100.4) 340 (89.8) 380 (100.4) Lubrication tank capacity L (gal) 1.4 (0.4) Machine height mm (inch) 2703 (106.4) 2703 (106.4) 2815 (110.8) 2703 (106.4) 2703 (106.4) 2815 (110.8) Machine dimension (L x W) mm (inch) 2292 x x x x x x 3350 (90.2 x 103) (96.2 x 116.5) (109.1 x 131.9) (90.2 x 103) (96.2 x 116.5) (109.1 x 131.9) Machine weight kg (lb) 5000 ( ) 6500 ( ) 8500 ( ) 5000 ( ) 6500 ( ) 8500 ( ) NC system DOOSAN-FANUC i series Standard Feature 10.4" Color TFT LCD Assembly & operation tools Ball screw nut cooling system (HS series) Coolant tank & chip pan Door interlock Flood coolant system Installation parts Screw conveyor Signal tower (red, yellow, green) Portable MPG Splash guard Work light X, Y, Z Absolute pulse coder Optional Feature 4th axis preparation Automatic power off Automatic tool measurement Automatic workpiece measurement Cam ATC (40 tools) Chip conveyor & chip bucket EZ Guide i MQL (Minimum Quantity Lubrication) Spindle head cooling system* Oil skimmer Shower coolant Test bar Through spindle coolant * : Standard on r/min r/min r/min Design and specifications are subject to change without notice. Doosan is not responsible for difference between the information in the catalogue and the actual machine. Note : { } are optional. 14 High Productivity Vertical Machining Center

15 NC Unit Specifications DOOSAN-FANUC i series FANUC 32i-A AXES CONTROL - Controlled axes 3 (X,Y,Z) - Simultaneously controllable axes Positioning (G00) / Linear interpolation (G01) : 3 axes Circular interpolation (G02, G03) : 2 axes - Backlash compensation - Follow up - Least command increment 0.001mm ( inch) - Least input increment 0.001mm ( inch) - Machine lock all axes / Z axis - Mirror image Reverse axis movement (setting screen and M - function) - Stored pitch error compensation Pitch error offset compensation for each axis - Stored stroke check 1 Overtraval controlled by software - Absolute pulse coder INTERPOLATION & FEED FUNCTION - 2nd reference point return G30 - Circular interpolation G02, G03 - Cylinderical interpolation G Dwell G04 - Exact stop check G09, G61 (mode) - Feed per minute - Feedrate override (10% increments) % - Helical interpolation - Jog override (10% increments) % - Linear interpolation G01 - Manual handle 1 units - Manual handle feedrate x1, x10, x100 (per pulse) - Override cancel M48 / M49 - Positioning G00 - Rapid traverse override F0 (fine feed), 25 / 50 / 100 % - Reference point return G27, G28, G29 - Skip function G31 SPINDLE & M-CODE FUNCTION - M- code function M3 digits - Spindle orientation - Spindle serial output - Spindle speed command S5 digits - Spindle speed override (10% increments) % TOOL FUNCTION - Cutter compensation C G40, G41, G42 - Number of tool offsets 400 ea - Tool length compensation G43, G44, G49 - Tool life management 128 sets - Tool number command T2 digits - Tool offset memory C Geometry / Wear and Length / Radius offset memory - Tool position offset G45 - G48 PROGRAMMING & EDITING FUNCTION - Absolute / Incremental programming G90 / G91 - Automatic Coordinate system setting - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99 - Circular interpolation by radius programming - Custom macro B - Decimal point input - Extended part program editing - I / O interface RS - 232C - Inch / metric conversion G20 / G21 - Label skip - Local / Machine coordinate system G52 / G53 - Maximum commandable value ±99, mm (±9, inch) - No. of Registered programs 400 ea - Optional block skip - Optional stop M01 - Part program storage 640 m (2,100 ft) [256 kb] - Program number O4-digits - Program protect - Program stop / end M00 / M02,M30 - Rigid tapping G84, G74 - Sub program Up to 4 nesting - Tape code ISO / EIA Automatic discrimination - Thread cutting - Work coordinate system G54 - G59 OTHERS FUNCTIONS (Operation, setting & Display, etc) - 3rd / 4th reference return - Additional work coordinate system G54.1 P1-48 (48 pairs) - AI APC(Advanced Preview Control) 20 block preview - Alarm display - Alarm history display - Automatic corner override G62 - Clock function - Coordinate rotation G68,G69 - Cycle start / Feed hold - Control axis detach - Display of PMC alarm message Message display when PMC alarm occurred - Dry run - Graphic display Tool path drawing - Help function - High speed skip function - Loadmeter display - Look ahead control G08 - MDI / DISPLAY unit 10.4" Color TFT LCD, keyboard for data input (small), soft-keys - Memory card interface - Operation functions Tape / Memory / MDI / Manual - Operation history display - Optional angle chamfering / corner R - Polar coordinate command G15 / G16 - Program restart - Programmable data input Tool offset and work offset are entered by G10, G11 - Programmable mirror image G50.1 / G Run hour and part number display - Scaling G50, G51 - Search function Sequence NO. / Program NO. - Self - diagnostic function - Servo setting screen - Single block - Single direction positioning G60 - Stored stroke check 2 OPTIONAL SPECIFICATIONS - Additional controlled axes 4 axes in total - AICC (AI Contour Control) with Hardware 40 block preview - Data server - Dynamic graphic display (w/10.4" Color TFT LCD) Machining profile drawing - Ethernet function - Remote buffer - EZ Guide i (Doosan Conversational Programming Solution) with 10.4" Color TFT LCD - Tool load monitoring function(doosan) AXES CONTROL - Controlled axes 3 (X, Y, Z) - Simultaneously controllable axes Positioning (G00) / Linear interpolation (G01) : 3 axes Circular interpolation (G02, G03) : 2 axes - Backlash compensation - Emergency stop / overtravel - Follow up - Least command increment mm ( inch) - Least input increment mm ( inch) - Machine lock All axes / Z axis - Mirror image Reverse axis movement (Setting screen and M - function) - Stored pitch error compensation Pitch error offset compensation for each axis - Stored stroke check 1 Overtravel controlled by software - Absolute pulse coder INTERPOLATION & FEED FUNCTION - 2nd reference point return G30 - Circular interpolation G02, G03 - Dwell G04 - Exact stop check G09, G61 (mode) - Feed per minute - Feedrate override (10% increments) % - Jog override (10% increments) % - Linear interpolation G01 - Manual handle feed 1 unit - Manual handle feedrate x1, x10, x100 (per pulse) - Override cancel M48 / M49 - Positioning G00 - Rapid traverse override F0 (fine feed), 25 / 50 / 100 % - Reference point return G27, G28, G29 - Skip function G31 - Helical interpolation - DSQ1 (AICC II + Machine condition selection function) 80 block preview - Thread cutting, synchronous cutting - Program restart - Automatic corner deceleration (Specify AI Contour control II) - Feedrate clamp by circular acceleration (Specify AI Contour control II) - Linear ACC / DEC before interpolation (Specify AI Contour control II) - Linear ACC / DEC after interpolation - Rapid traverse bell-shaped acceleration/deceleration - Smooth backlash compensation SPINDLE & M-CODE FUNCTION - M- code function M3 digits - Spindle orientation - Spindle serial output - Spindle speed command S5 digits - Spindle speed override (10% increments) % - Spindle output switching - Retraction for rigid tapping - Rigid tapping G84, G74 TOOL FUNCTION - Tool nose radius compensation G40, G41, G42 - Number of tool offsets 64 ea - Tool length compensation G43, G44, G49 - Tool number command T2 digits - Tool life management Geometry / Wear and Length / Radius offset memory - Tool offset memory C - Tool length measurement PROGRAMMING & EDITING FUNCTION - Absolute / Incremental programming G90 / G91 - Auto. Coordinate system setting - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99 - Circular interpolation by radius programming - Custom macro B - Custom size 512Kb - Decimal point input - I / O interface RS - 232C - Inch / metric conversion G20 / G21 - Label skip - Local / Machine coordinate system G52 / G53 - Maximum commandable value ± mm (± inch) - No. of Registered programs 500 ea - Optional stop M01 - Part program storage 640 m (2,100 ft) [256 kb] m - Program number O4-digits - Program protect - Program stop / end M00 / M02, M30 - Programmable data input Tool offset and work offset are entered by G10, G11 - Sub program Up to 4 nesting - Tape code ISO / EIA Automatic discrimination - Work coordinate system G54 - G59 - Additional work coordinate system (48 Pair) G54.1 P1-48 pairs - Coordinate system rotation G68, G69 - Extended part program editing - Optional angle chamfering / corner R - Macro executor OTHERS FUNCTIONS (Operation, Setting & Display, etc) - Alarm display - Alarm history display - Clock function - Cycle start / Feed hold - Control axis detach - Display of PMC alarm message Message display when PMC alarm occurred - Dry run - Ethernet function (Embeded) - Graphic display Tool path drawing - Help function - Loadmeter display - MDI / DISPLAY unit 10.4" Color TFT LCD, Keyboard for data input, soft-keys - Memory card interface - Operation functions Tape / Memory / MDI / Manual - Operation history display - Program restart - Run hour and part number display - Search function Sequence NO. / Program NO. - Self - diagnostic function - Servo setting screen - Single block - External data input - Multi language display - Stored stroke check 2 OPTIONAL SPECIFICATIONS - 3-dimensional coordinate conversion - 3-dimensional tool compensation - 3rd / 4th reference return - Addition of tool pairs for tool life management 1024 pairs - Additional controlled axes Max. 5 axes in total - Additional work coordinate system G54.1 P1-300 (300 pairs ) - DSQ 2 80 block preview (AICC II + Machine condition selection function + Data server + 1GB) - Automatic corner override G62 - Chopping function G Cylindrical interpolation G Dynamic graphic display Machining profile drawing - Exponential interpolation - Interpolation type pitch error compensation - EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4" Color TFT => When the EZ Guide i is used, the Dynamic graphic display cannot application - Tape format for FS15 - Increment system 1/10 - Figure copying G72.1, G Handle interruption - High speed skip function - Involute interpolation G02.2, G Machining time stamp function - No. of Registered programs 1000 ea - Number of tool offsets 99 / 200 / 400 pairs - Optional block skip addition 9 blocks - Part program storage 512K / 1M / 2M byte - Playback function - Polar coordinate command G15 / G16 - Polar coordinate interpolation G12.1 / G Programmable mirror image G50.1 / G Single direction positioning G60 - Tool load monitoring function (Doosan) - Tool position offset G45 - G48 - Position switch *) Pre discussion required 15

16 High Productivity Vertical Machining Center Head Office : Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea Tel : / 8671 / 8680 Fax : Doosan Infracore America Corp.: 19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : Fax : Doosan Infracore Germany GmbH : Emdener Strasse 24, D Dormagen, Germany. Tel : Fax : Doosan Infracore Yantai Co., LTD : 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : (808, 805) Fax : i-ser EX 1204SP Design and specifications are subject to change without prior notice.

High Productivity Vertical Machining Center

High Productivity Vertical Machining Center New series of vertical machining center High quality and efficiency derived from high productivity analysis DNM series are compact and durable machines created