Multi-Axis Turning Center

Transcription

1 Multi-Axis Turning Center

2 Systemized completion of twin turrets and twin spindles, PUMA TT1500/1800 series are another solution to get high productivity, and handle small-sized & complex parts for mass production at small lot. 02

3 Multi-axis Turning Center Combines Y-axis Function, Two Spindles and Upper & Lower Turret in a Compact Machine 03

4 Main Spindle Left Spindle Left & Right spindle have the same capacity TT1500MS/SY 6 inch Chuck Bar working dia.51mm (2.0inch) TT1800MS/SY 8 inch Chuck Bar working dia. 65mm (2.6inch) PUMA TT1500 series Max. spindle speed 6000 r/min PUMA TT 1800 series Max. spindle speed 5000 r/min Motor (30 min) 15 kw (20.1 Hp) Motor (30 min) 22 kw (29.5 Hp) Right Spindle Left and right same size spindle motor assemblies are designed for high precision whether performing low speed high power cutting or fine finishing at high speeds. Hydraulic C-axis Brake Forced Oil Lubrication on C-axis Brake to improve C-axis contouring control without stick Slip C1, C2-axis index 360 (in increment) Oil Cooling Unit for Spindles Both left and right spindles are integral motor type. Each motor is surrounded by an oil jacket cooling system to minimize thermal displacement and ensure consistency through a wide range of cutting conditions. Lubrication Oil Groove Left & Right Spindle Power-Torque Diagram OUTPUT :kw(hp) Spindle motor power : 15kW(20.1Hp)(Built-in) Max. Spindle speed : 6000 r/min 30(40.2) 25(33.5) 20(26.8) 15(20.1) 10(13.4) 5(6.7) PUMA TT1500MS/SY S2 30min S1 Cont. 134(98.9) N m 98(72.3) N m 57(42.1) N m 42(31.0) N m 15kW (20.1Hp) 15kW (20.1Hp) S2 30min 11kW 11kW S1 Cont. (14.8Hp) (14.8Hp) OUTPUT :kw(hp) 30(40.2) 25(33.5) 20(26.8) 15(20.1) 10(13.4) 5(6.7) PUMA TT1800MS/SY Spindle motor power : 22kW(29.5Hp)(Built-in) Max. Spindle speed : 5000 r/min S2 30min S2 30min S1 Cont. 22kW(29.5Hp) S3 40% 18.5kW(24.8Hp) 15kW(20.1Hp) S1 Cont. 11kW(14.8Hp) 206(152.0) N m 156(115.1) N m 140(103.3) N m 104(76.8) N m 87(64.2) N m (1.3) 1(1.3) SPINDLE SPEED (r/min) SPINDLE SPEED (r/min) 04

5 Turret Both 12 station turrets providing upto 48 tool positions by using Double tool holders and 15 tool indexing Rotary tool spindle power-torque diagram Max. speed : 5000 r/min (5.5 kw(7.4hp)) 10(13.4) 6(8.0) 4(5.4) 5.5KW(7.4Hp) S3 25% Total of 24 tool stations upper and lower turret(bmt55p) make it possible to complete complicated parts requiring many tools in just one set-up. Reliable servo driven turrets reduce the total cycle time required to machine parts. OUTPUT :kw(hp) 2(2.7) 1(1.3) 47(34.7) N m 14(10.3) N m 1.1KW(1.5Hp) S1 Index time (1-station swivel) 0.15 s No. of tool station (Upper+Lower turret) 24 stations (12+12) (0.1) SPINDLE SPEED (r/min) Rapid Traverse Each axis is powered by a maintenance free digital AC servo motor. These high torque drive motors are connected to the ball screws without intermediate gears for quiet and responsive slide movement with virtually no backlash. Accurate & Reliable Box Guide Ways (X1, X2, Y-axis) Especially high precision linear guides (Z1, Z2 and A-axis) with equivalent rigidity to box way guide system are used to ensure smooth slide movement. Z1,2-axis 40 m/min ( ipm) A-axis 40 m/min ( ipm) X1,2-axis 20 m/min (787.4 ipm) 05

6 Y-axis Function The addition of a Y-axis to the upper turret allows parts requiring complex machining to be completed in just one set-up.synchronous interpolation of X1-axis and Ys-axis in a double way structure creates the Y-axis function. Y-axis Travels Y-axis travel 100 mm (±50mm) (3.9 inch (±2.0 inch)) Spindle center 50(2.0) 46.5(1.8) 6(0.2) 245.6(9.7) Y-axis rapid 7.5 m/min (295.3 ipm) 50(2.0) 6(0.2) 72.4(2.9) 159(6.3) 165(6.5) 85(3.3) Multi-Axis Flexibility Y-axis Y-axis X-axis X-axis On-center face groove Poly-side machine Y-axis X1+Y-axis X-axis Double productivity and shorten cycle time are achieved by machining strategy and structural stability through various operations, balance cutting of upper & lower system, independent operation of left & right system Off-center side groove Y&X-axis circular interpolation 06

7 Working Range Systemized Compact Structure A : Max. turning dia. B : Max. turning length C : Max. bar working dia. Travel X1-axis (Upper turret) 165 mm (6.5 inch) X2-axis (Lower turret) 190 mm (7.5 inch) A-axis 540 (770) mm (21.3 (30.3) inch) 230 mm (9.1 inch) 120 (230) mm (4.7 (9.1) inch) 51 (65) mm (2.0 (2.6) inch) Z1-axis (Upper turret) 470 (700) mm (18.5 (27.6) inch) Z2-axis (Lower turret) 490 (720) mm (19.3 (28.3) inch) ( ) : TT1800 series Height Length Width Unit : mm (inch) Model Length Width Height TT1500SY 3500(137.8) 2070(81.5) 2080(81.9) TT1800SY 3905(153.7) 2070(81.5) 2080(81.9) Machine Construction 8-axis controlled machine establishes multi-axis functional performance with simultaneous control of Left & Right carriage. Y-axis function is available on TT 1500/1800SY Accuracy and time saving by virtue of single set-up completion Unmanned operation by automation support. Simple to complex processing by multitasking capability Integration of multi-function capability and high performance of same size spindles, combined with twin upper and lower turrets yields high productivity. 07

8 Robust Design Stable base for supporting high-speed, high-precision machining. FEM (Finite Element Method) Optimal & Robust design to support each moving parts in any conditions Torque tube of triangular frame Torque tube type frame can resist eccentric loadings with its minimum weight. A 45 inclined wall is inserted into triangular frame under the centre of the frame, to endure high stress due to X direction forces. Especially, triangular frame considered as an easy way. High Precision 180 Roundness Roughness 0.45 μm 0.16 μm (Ra) Machining capacity Accuracy Material : Brass Cutting Feed : 0.05mm/rev Workpiece dia. : 59mm Cutting Speed : 350m/min Tool : Diamond (Nose R0.1) This is actual cutting result. It might be not available under certain circumstances 270 1µm 08

9 Ergonomic Design Carefully tailored ergonomic operating environment. Safety & Operability Safety window on front door Viewing window is designed and was tested under heavy condition to protect operator against possible dangers during real cutting thanks to its shock absorbing laminated glass and double panel construction. The window without grating also provides a clear view of the machine inside. Swivel type operator panel Operator oriented design with 90 swivel Just155mm 0~90 Resin Polycarbonate(exterior) Tempered glass(interior) High maintainability Pressure control for spindle (Left & Right) Separate coolant tank Door interlock Lubrication tank Eco-friendly Design Perfect integration to care environment of human and earth Collection of Waste Lubrication Oil Less waste lubrication oil extends the life time of the coolant water and cut down the grime and offensive smell of the machine inside. No Coolant Leakage Rigorously designed, manufactured and tested machine covers do not permit coolant leakage in any condition. The factory always keeps our environment clean. Oil Skimmer Another suggestion to prolong the life time of the coolant water. A belt-driven type oil skimmer picks up and removes waste oil from the coolant tank that is easily drained. 09

10 Easy Operating System Standard Features High compact CNC is realized through LCD display with integrated CNC and a flash memory card interface is standard features. Provides many support functions for set-ups, such as tool measurement, workpiece measurement at the original point, and workpiece measurement inside the machine. Uses one display screen to perform all operations including programming, checking by animation, and real machining. User-Friendly Operation : Soft key Selection of Comprehensive Cycle Library Guide for machining preparation In preparation for machining, simple instructions on a selected screen allow to measure the setting error of workpiece and tool offset value for automated adjustment. Easy operating system has designed operation the many different machine in our products. We has supplied ease operation and high reliability with user-friendly interface to customer production lines. 10

11 Tool Monitoring System Tool Monitoring System protects the machine and tools from damage caused by tool wear or breakage. This system monitors the tool status during machining operations by dectecting the load of each axis and spindle. Tool load monitoring system Tool management function Main window of Doosan tool monitoring system. This screen shows a tool and its number, load meter of each axis and spindle limit load. This functions consisted of tool pre-check function, substitutive tool selection with tool life management and different tool & tool number command function. Easy operation system One single screen provides handy operation guidance for programming through machine operation. Machining condition selecting function One single screen provides convenient operation & parameter setting for high speed and high precision machining instructions. For machining center, turning center and compound machine with milling and turning. Solid modeling provides high speed animation. (TFT-LCD Color Only) Icon menu soft-keys provide convenient programming for sophisticated milling and turning. Measurement cycles provide automatic offset measurement of workpiece (Available for machining center and for compound machine). Registration of parameter sets for high speed machining and/or for high precision machining with machine configurations. Instruction of precision level for desired machining selects appropriate parameters automatically. Precision level can be instructed through NC program. 11

12 Optional Equipments Parts Catcher & Box Parts catcher with parts box is available for unattended operation with a bar feeder. This system can handle the finished parts and also bar remnant from left spindle. A separate part conveyor is also available for more advanced applications. Parts Unloader & Conveyor Parts unloader system built inside the machine can receive the finished parts from Right spindle. Automated operation is optimized when the system is coupled with a bar feeder system. A type B type Max. work diameter : Max. work length : ø51 (ø65) mm (ø2.0 (ø2.6) inch) 100 (150) mm (ø3.9 (ø5.9) inch) Max. work weight : 3 kg (6.6 lb) ( ) : TT1800 series Collet chuck Auto tool pre-setter Manual tool pre-setter(rennishaw) Coolant blower Work ejector (Opt. with TSC) Oil mist collector 12

13 Tooling System (Upper & Lower turret) unit : mm (inch) OD, FACE, CUT-OFF SINGLE OD TOOL HOLDER OD TOOL( 20) TURNING TOOL DOUBLE OD TOOL HOLDER (BOTH SIDE) OD TOOL( 20) DOUBLE OD TOOL HOLDER FACE TOOL HOLDER CUT-OFF TOOL HOLDER CUTTING TOOL( 20) ID HOLDER UPPER TURRET BMT 55P SINGLE ID TOOL HOLDER BORING BAR SLEEVES ø10-h32 ø12-h32 ø16-h32 ø20-h32 ø25-h32 BORING BAR HOLDER COVER FOR U-DRILL U-DRILL SLEEVES ø20-h32 ø25-h32 U-DRILL LOWER TURRET BMT 55P TRIPLE ID TOOL HOLDER BORING BAR SLEEVES ø10 x H25 ø12 x H25 ø16 x H25 ø20 x H25 DRILL SOCKET MT NO.1 MT NO.2 MT NO.3 DRILL LIVE CENTER (MT#3) OD/ID HOLDER OD/ID TOOL HOLDER BORING BAR SLEEVES ø10 x H25 ø12 x H25 ø16 x H25 ø20 x H25 OD TOOL( 20) ROTARY TOOL STRAIGHT MILLING HEAD FOR SIDE CUTTING COLLET ADAPTER COLLET(ER25) (ø3 ~ ø16) ANGULAR MILLING HEAD FOR FACE CUTTING MILLING ARBOR ADAPTER PLUG DUMMY PLUG WELDON ADAPTER(ID16) Note) Above tooling system is our recommendation. Depending on export condition, the standard tooling packed with the machine can be different. 13

14 Working Range PUMA TT 1500 MS/SY Single OD Tool holder 750(29.5)(Distance between spindle nose) Double OD Tool holder 750(29.5)(Distance between spindle nose) unit : mm (inch) 75(3.0) 470(18.5)(Z1-axis stroke) 205(8.1) 75(3.0) 210(8.3) 540(21.3)(B-axis stroke) 470(18.5)(Z1-axis stroke) 130(5.1) 75(3.0) 91(3.6) 29(1.1) 91(3.6) 29(1.1) 165(6.5)(X1-axis stroke) 24(0.9) 141(5.6) 103(4.1) 175(6.9) 166(6.5) 24(0.9) 190(7.5)(X2-axis stroke) 165(6.5)(X1-axis stroke) 24(0.9) 141(5.6) 175(6.9) 166(6.5) 24(0.9) 190(7.5)(X2-axis stroke) 185(7.3) 490(19.3)(Z2-axis stroke) 75(3.0) 55(2.2) 490(19.3)(Z2-axis stroke) 75(3.0) ID Tool holder 750(29.5)(Distance between spindle nose) Angular milling head 750(29.5)(Distance between spindle nose) 80(3.1) 470(18.5)(Z1-axis stroke) 80(3.1) 120(4.7) 60(2.4) 470(18.5)(Z1-axis stroke) 160(6.3) 60(2.4) 80(3.1) 91(3.6) 29(1.1) 165(6.5)(X1-axis stroke) 100(3.9) 144(5.7) 21(0.8) 175(6.9) max.120(4.7) max.90(3.5) 169(6.7) 21(0.8) 190(7.5)(X2-axis stroke) max.120(4.7) 165(6.5)(X1-axis stroke) 159(6.3) 85(3.3) 6(0.2) 175(6.9) 91(3.6) 29(1.1) 6(0.2) 85(3.3) 184(7.2) 190(7.5)(X2-axis stroke) 100(3.9) 80(3.1) 490(19.3)(Z2-axis stroke) 80(3.1) 40(1.6) 160(6.3) 490(19.3)(Z2-axis stroke) 60(2.4) Straight milling head 750(29.5)(Distance between spindle nose) Y-axis travels 140(5.5) 470(18.5)(Z1-axis stroke) 140(5.5) Straight milling head Angular milling head Spindle center 251.6(9.9) Spindle center 165(6.5)(X1-axis stroke) 22(0.9) 175(6.9) 91(3.6) 29(1.1) max.68(2.7) max. 16(0.6) 22(0.9) 190(7.5)(X2-axis stroke) 50(2.0) 50(2.0) 46.5(1.8) 6(0.2) 78.4(3.1) 22(0.9) 165(6.5) 50(2.0) 50(2.0) 46.5(1.8) 6(0.2) 245.6(9.7) 72.4(2.9) 6(0.2) 159(6.3) 165(6.5) 85(3.3) 120(4.7) 490(19.3)(Z2-axis stroke) 140(5.5) 14

15 Working Range PUMA TT 1800 MS/SY Single OD Tool holder Double OD Tool holder unit : mm (inch) 980(38.6)(Distance between spindle nose) 980(Distance between spindle nose) 75(3.0) 700(27.6)(Z1-axis stroke) 205(8.1) 75(3.0) 700(27.6)(Z1-axis stroke) 130(5.1) 75(3.0) 210(8.3) 770(30.3)(B-axis stroke) 103(4.1) 39(1.5) 139(5.5) 39(1.5) 165(6.5)(X1-axis stroke) 24(0.9) 141(5.6) 103(4.1) 210(8.3) 166(6.5) 24(0.9) 190(7.5)(X2-axis stroke) 165(6.5)(X1-axis stroke) 24(0.9) 141(5.6) 210(8.3) 166(6.5) 24(0.9) 190(7.5)(X2-axis stroke) 185(7.3) 720(28.3)(Z2-axis stroke) 75(3.0) 55(2.2) 130(5.1) 720(28.3)(Z2-axis stroke) 75(3.0) ID Tool holder 80(3.1) 980(38.6)(Distance between spindle nose) 700(27.6)(Z1-axis stroke) 80(3.1) 120(4.7) Angular milling head 980(38.6)(Distance between spindle nose) 60(2.4) 700(27.6)(Z1-axis stroke) 160(6.3) 60(2.4) 103(4.1) 39(1.5) 103(4.1) 39(1.5) 80(3.1) 165(6.5)(X1-axis stroke) 100(3.9) 144(5.7) 21(0.8) 210(8.3) max.120(4.7) max.90(3.5) 169(6.7) 21(0.8) 190(7.5)(X2-axis stroke) max.120(4.7) 165(6.5)(X1-axis stroke) 6(0.2) ) 85(3.3) 210(8.3) 6(0.2) 85(3.3) 184(7.2) 190(7.5)(X2-axis stroke) 100(3.9) 80(3.1) 720(28.3)(Z2-axis stroke) 80(3.1) 40(1.6) 160(6.3) 720(28.3)(Z2-axis stroke) 60(2.4) Straight milling head 980(38.6)(Distance between spindle nose) 140(5.5) 700(27.6)(Z1-axis stroke) 140(5.5) Y-axis travels Straight milling head Angular milling head Spindle center 251.6(9.9) Spindle center 165(6.5)(X1-axis stroke) 22(0.9) 210(8.3) 103(4.1) 39(1.5) max.67(2.6) max. 16(0.6) 22(0.9) 190(7.5)(X2-axis stroke) 50(2.0) 50(2.0) 46.5(1.8) 6(0.2) 78.4(3.1) 22(0.9) 165(6.5) 50(2.0) 50(2.0) 46.5(1.8) 6(0.2) 245.6(9.7) 72.4(2.9) 6(0.2) 159(6.3) 165(6.5) 85(3.3) 120(4.7) 720(28.3)(Z2-axis stroke) 140(5.5) 15

16 Tool Interference Diagram unit : mm (inch) PUMA TT 1500 MS/SY PUMA TT 1800 MS/SY 583(23.0) (Max. swing dia.) max. 16(0.6) 175(6.9) 110(4.3) 583(23.0) 110(4.3) Double ID tool holder 112(4.4) 95(3.7) Double OD tool holder 240(9.4) 230(9.1) (Max. turning dia) 240(9.4) 165(6.5) 85(3.3) 100(3.9) 583(23.0) (Max. swing dia.) 57(2.2) 68(2.7) max. 16(0.6) 352(13.9) 291(11.5) 50(2.0) 68(2.7) 57(2.2) 230(9.1) 215(8.5) 141(5.6) 24(0.9) 100(3.9) 100(3.9) 165(6.5) 32(1.3) (Boring bar dia.) 11 (0.4) 165(6.5) 103(4.1) 165(6.5) (X1-axis stroke) 24(0.9) 166(6.5) 190(7.5) (X2-axis stroke) 103(4.1) 165(6.5) 25(1.0) (Boring bar dia.) UPPER TURRET LOWER TURRET 16

17 External Dimensions unit : mm (inch) Top View Rear Chip Conveyor(option) 1,140(44.9) 559(22.0) 804(31.7) 2,070(81.5) Side Chip Conveyor(option) Front View 2,080(81.9) 1,150(45.3) 10(0.4) 2,850(112.2) (3,255(128.1)) 650(25.6) 3,500(137.8) (3,905(153.7)) 4,190(165.0) (4,595(180.9)) ( ) : PUMA TT 1800 Series 690(27.2) Side View 120(4.7) 3,112(122.5) SPINDLE CENTER 1,555(61.2) 10(0.4) 2,080(81.9) 1,960(77.2) 1,150(45.3) 50(2.0) 55(2.2) 675(26.6) 2,070(81.5) 2,125(83.7) 987(38.9) 17

18 Machine Specifications Capacity Travels Feedrates Left Spindle Right Spindle Turret (Upper+Lower) Motor Description Unit PUMA TT1500MS PUMA TT1500SY PUMA TT1800MS PUMA TT1800SY Swing over saddle mm (inch) 230 (9.1) Recom. Turning diameter mm (inch) 175 (6.9) 210 (8.3) Max. Turning diameter mm (inch) Upper Turret : 230 (9.1) / Lower Turret : 230 (9.1) Max. Turning length (on each spindle) mm (inch) 120 (4.7) 230 (9.1) Bar working diameter mm (inch) 51 (2.0) 65 (2.6) X1/2-axis mm (inch) X1: 165 (6.5) / X2: 190 (7.5) Travel distance Z1/2-axis mm (inch) Z1: 470 (18.5), Z2: 490 (19.3) Z1: 700 (27.6), Z2: 720 (28.3) A-axis mm (inch) 540 (21.3) 770 (30.3) Y-axis mm (inch) (3.9) <±50 (2.0)> (3.9) <±50 (2.0)> X1/2-axis m/min (ipm) 20 (787.4) Rapid traverse Z1/2-axis m/min (ipm) 40 (1574.8) A-axis m/min (ipm) 40 (1574.8) Y-axis m/min (ipm) (295.3) (295.3) Max. cutting feedrate X1/2-axis mm/rev (ipr) 500 (19.7) Z1/2-axis mm/rev (ipr) 500 (19.7) A-axis mm/rev (ipr) 500 (19.7) Y-axis mm/rev (ipr) (19.7) (19.7) Spindle speed r/min Spindle nose ASA A2#5 A2#6 Spindle bearing diameter (Front) mm (inch) 90 (3.5) 110 (4.3) Spindle through hole mm (inch) 62 (2.4) 76 (3.0) Cs Spindle Index angle deg 360 (in deg. increment) Cs Spindle Index Speed r/min 600 Spindle speed r/min 6,000 5,000 Spindle nose ASA A2#5 A2#6 Spindle bearing diameter (Front) mm (inch) 90 (3.5) 110 (4.3) Spindle through hole mm (inch) 62 (2.4) 76 (3.0) Cs Spindle Index angle deg 360 (in deg. increment) Cs Spindle Index Speed r/min 600 No. of tool stations (Upper+Lower) st (24+24) OD tool height mm (inch) 20 (0.8) Boring bar diameter mm (inch) 32 (1.3) Indexing time s 0.15 Rotary tool spindle speed r/min 5000 Left & Right spindle motor (Int./Cont) kw (Hp) 15 (20.1) / 11 (14.8) 22 (29.5) / 15 (20.1) Rotary tool spindle motor (10min,/Cont) kw (Hp) 5.5 (7.4)/1.1 (1.5) X1-axis kw (Hp) 3.0 (4.0) X2-axis kw (Hp) 1.6 (2.1) Servo motor Z1-axis kw (Hp) 2.7 (3.6) Z2-axis kw (Hp) 2.7 (3.6) A-axis kw (Hp) 1.6 (2.1) 2.7 (3.6) Y-axis kw (Hp) (2.1) (2.1) Power source Electric power supply (rated capacity) kva Height mm (inch) 2080 (81.9) Machine Length mm (inch) 3500 (137.8) 3905 (153.7) Dimensions Width mm (inch) 2070 (81.5) Weight kg (lb) 8500 ( ) 8800 ( ) { } : Option Standard Feature Optional Feature Absolute positioning encoder Air blast for chuck jaw cleaning Coolant supply equipment Foot switch Front guard door inter lock Full enclosure chip and coolant shield Hand tool kit (including small tool for operations) Hyd. chuck & actuating cylinder Hydraulic power unit Leveling jack screw & plates Lubrication equipment Manuals Safety precaution name plates Soft jaws (total) Spindle oil cooling unit Standard tool kit (tool holder & boring sleeve ) Work light Air gun Automatic door Automatic door with safety device Automatic power off Automatic measuring system* (in process touch probe) Bar feeder interface Chip conveyor Chip bucket Collet chucks* Coolant blower Dual chucking pressure Hardened & ground jaws High pressure coolant pump Minimum Quantity Lubrication (MQL)system Oil skimmer Proximity switches for chuck clamp detection Pressure switch for chucking pressure check Parts unloader and conveyor Signal tower (yellow, red, green) Special chucks Tool monitoring system Tool pre-setter (hydraulic type) Tool pre-setter (manual type) The specifications and information above-mentioned may be changed without prior notice. For more details, please contact Doosan Note) * : It should be reviewed in detail before contract. 18

19 NC Unit Specifications Fanuc 31i AXES CONTROL - Controlled path 2 path - Controlled axes X1, Z1, C1, Y X2, Z2, C2, A - Angular axis control - Axis control by PMC - Backlash compensation 0 ~ ±9999 pulses - Backlash compensation for each rapid traverse and cutting feed - Chamfering on / off - Cs contouring control - Synchronous / Composite control - Emergency stop - Follow-up - HRV2 control - Inch / Metric conversion - Interference chek for rotary area - Interlock All axes / each axis - Least input command / mm/inch - Machine lock All axes / each axis - Mirror image - Overtravel - Position switch - Servo off - Simultaneous controlled axes 4 axes - Stored pitch error compensation - Stored stroke check 1 - Torque control - Unexpected disturbance torque detection function OPERATION - Automatic operation (memory) - DNC Operation with Memory card - Buffer register - Dry run - Handle incremental feed X1, X10, X100 - JOG feed - Manual handle feed 1 unit - Manual intervention and return - Manual pulse generator 1 ea - Manual reference position return - MDI operation - Program number search - Program restart - Refernce position setting without dog - Sequence number search - Single block - Wrong operation prevention INTERPOLATION FUNCTIONS - 1st. Reference position return Manual, G28-2nd. reference position return G30-3rd/4th reference position return - Balance cutting - Circular interpolation G02 - Continuous threading - Cylindrical interpolation - Dwell (per sec) G04 - Helical interpolation - Linear interpolation G01 - Multiple threading - Nano interpolation - Polar coordinate interpolation - Positioning G00 - Reference position return check G27 - Skip G31 - Thread cutting / Synchronous cutting - Thread cutting retract - Torque limit skip FEED FUNCTION - AI Contour control I (Look-ahead block no. is Max.30) G5.1 Q1 - Automatic acceleration / deceleration - Cutting feedrate clamp - Feed per minute - Feed per revolution - Feedrate override (10% unit) % - Jog feed override (10% unit) mm/min - Manual per revolution feed - Override cancel - Rapid traverse override F0, 25, 100 % - Tangential speed constant control AUXILIARY / SPINDLE SPEED FUNCTION - Actual spindle speed output - Auxiliary function lock - Constant surface speed control - High speed M/S/T interface - M - code function M3 digits - Multi spindle control - Rigid tapping - S - code function S4 / S5 digits - Spindle serial output S4 / S5 digits - Spindle speed override % - Spindle synchronous control - Spindle orientation - Spindle Output switching - Waiting function PROGRAM INPUT - Addition of custom macro common variables #100~#199, #500~#999 - Automatic coordinate system setting - Canned cycle for drilling / Turning - Canned cycle - Circular interpolation by R programming - Control in / out - Coordinate system setting G50 - Coordinate system shift - Custom macro - Decimal point programming - Pocket calculator type decimal point programming - Diameter / radius programming (X axis) - Direct drawing dimension programming - Direct input of coordinate system shift - G code system A - G code system B/C - Input unit 10 time multiply - Label skip - Macro executor - Manual absolute on and off - Maximum program dimension ± 9 digit - Multiple repetitive canned cycle G70 - G76 - Multiple repetitive canned cycle II - Optional block skip 9 pieces - Parity check - Plane selection G17,G18,G19 - Program file name 32 characters - Program stop / end (M00, M01 / M02, M30) - Programmable data input G10 - Sequence number N8 digit - SUB program call 10 folds nested - Tape code : ISO / EIA auto recognition EIA RS422/ISO840 - Tape format for FANUC Series15 - Work coordinate system G52 - G59 TOOL FUNCTION / TOOL COMPENSATION - Automatic tool offset - Direct input of offset value measured - Direct input of offset value measured B - T - code function T2 +2 digits - Tool geometry / wear compensation - Tool life management - Tool nose radius compensation - Tool offset G43, G44, G49 - Tool offset pairs 99 (Upper=50 / Lower=49) pairs - Tool offset value counter input - Y-axis offset EDITING OPERATION - Back ground editting - Extended part program editing - Memory card edit & operation - Number of registered programs 1000 ea - Part program editing - Part program storage size Upper=640m / Lower=640m(512 kb) - Program protect SETTING AND DISPLAY - Actual cutting feedrate display - Alarm display - Alarm history display - Current position display - Periodic maintenance screen - Display of spindle speed and T code at all screens - Help function - Optional path name display (Only for 2path) - Multi-language display - Operating monitor screen - Operation history display - Parameter setting and display - Program comment display 31 characters - Run hours / part count display - Self-diagnosis function - Servo setting screen - Spindle setting screen - Status display - Servo waveform display DATA INPUT / OUTPUT - Automatic data backup - External key input - External data input - External work number search 15 points - Memory card input/output - Reader / puncher interface CH1.interface - RS232C interface - Screen hard copy OTHERS - Cycle start and lamp - Display unit 10.4" Color TFT LCD - Feed hold and lamp - NC and servo ready - PMC system 31iA-PMC - Reset / rewind OPERATION GUIDANCE FUNCTION - EZ Guide i (Conversational Programming Solution) INTERFACE FUNCTION - Ethernet function Embedded ethernet OPTIONAL SPECIFICATIONS AXIS CONTROL - Chuck and tail stock barrier - Stored stroke 2 and 3 - Stroke limit check before move OPERATION - DNC operation (Reader/puncher interface is required) - Manual handle feed 2 units - Manual handle interruption - Reference position shift - Tool retract and recover INTERPOLATION FUNCTIONS - 3rd / 4th reference point reurn - Circular threading - Multi step skip - Polygon machining with two spindle - Variable lead threading FEED FUNCTION - AI Contour Control II 200 blocks - External deceleration - Feed stop PROGRAM INPUT - Addition of workpiece coordinate system pair 48 pairs - Automatic corner override - Interruption type custom macro - Optional block skip (Soft operator's panel) 9 pieces - Pattern data input - Work coordinate system preset TOOL FUNCTION / TOOL COMPENSATION - Tool Load Monitoring system - Tool offset pairs 200 / 400 / 999 pairs EDITING OPERATION - Number of registered programs 2000 / 4000 ea - Part program storage length 2560 / 5120 m - Play back SETTING AND DISPLAY - Directory display of floppy cassette DATA INPUT / OUTPUT - Data server Only for 1 path - Fast Ethernet function - Remote buffer Only for 1 path ROBOT INTERFACE - Robot interface with PMC I/O module (Hardware between PMC I/O mudules) - Robot interface with PROFIBUS-DP 19

20 Head Office Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea Tel : / 8671 / 8680 Fax : Doosan Infracore America Corp. 19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : Fax : Doosan Infracore Germany GmbH Emdener Strasse 24 D Dormagen Germany Tel : Fax : Doosan Infracore Yantai Co., LTD 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : (808, 805) Fax : EN SU - The specifications and information above-mentioned may be changed without prior notice. - For more details, please contact Doosan.