The Largest Horizontal Maching Center

Transcription

1 The Largest Horizontal Maching Center

2 2 The largest horizontal maching center in HM 0/1250 featuring heavy duty and accuracy on an extremely rigid base.

3 HM 0/1250 combines a high torque spindle drive and powerful axis drives for a large chip removal rate. The massive meehanite cast structure and wrap around box ways provide the rigidity required for both heavy cutting and superb surface finishes. The machine is exceptionally stable and maintains excellent positioning accuracy and repeatability in any environment. 3

4 High Speed and Powerful Spindle The 3 speed spindle head combines high speed and high torque for a wide range of cutting applications. The standard 6000 r/min spindle has N.m of low end torque. The spindle features two double row cylindrical roller and an angular thrust bearing. The bearings are assembled using a stepped sleeve system which allows precise adjustment and eliminates the possibility of assemble damage associated with lock nut system. Spindle power-torque diagram Standard 6000 r/min (22/26 kw) Spindle Torque (N.m) Power (kw) Oil cooler The refrigerated cooling system maintains a uniform spindle temperature required for high accuracy and extended production. Thermo sensors regulate the temperature of the oil which is circulated through oil jackets around the spindle, as well as the drive shaft bearings, gears, and motor flanges. Max. spindle speed 6000 r/min Motor (30 min) 26 kw (opt : 37 kw) Low Conti 30 min Medium High Spindle Speed (r/min) Option 6000 r/min (30/37 kw) Spindle Torque (N.m) Conti 30 min Low Medium High Power (kw) Spindle Speed (r/min) Ball Screws & Axis Drives Dual contact system (Big plus:std.) The dual contact system offers simultaneous dual contact between the machine spindle face and toolholder flange face, as well as the machine spindle taper and long toolholder taper shank. This system is based on the most currently available standards for BT, DIN and CAT flange tooling. High torque Fanuc servo motors are mounted directly to the balls screws to eliminate servo lag or error. Each ball screw is fully protected by rigid coupling. These couplings prevent damage in the event of a sudden impact with the work peice or table and can be easily reset. Dual contact faces Higher rigidity Improved ATC repeatability, surface finish and higher precision machine Extended tool life 4

5 Tool Magazine Automatic tool changer Tool change time 8.5s (T-T-T) Tool storage capacity 60 tools {Opt:90/120/196} The automatic tool changer is completely separate from the machine body, eliminating any adverse effects on machining. The tool changer is external to the cutting area and is fully protected from chip and coolant. Heavy 25kg tools up to 650mm long and 300mm diameter can be effortlessly accommodated. The fixed address design automatically returns tools back to their original magazine position and reduce the collision when oversize tooling is used. Manual loading of the bidirectional magazine is facilitated by a convenient foot switch which releases the tool. Tools in the magazine can be safely changed during machine operation. Maximum tool size L mm D mm Max. tool diameter ø 130 mm (Continuous) ø 300 mm (Adjacent ports are empty) Max. tool length 650 mm Max. tool weight 25 kg Automatic Pallet Changer The standard two station parallel shuttle automatic pallet changer is positioned by ball screw and induction motor. Adjustable speed by inverter allows heavy work pieces to be exchanged stably. The pallet is positioned by four taper cones. An air cleaning system eliminates any contamination from chips or dust, and guarantees high positioning accuracy kg of clamping force assures stability during heavy cutting. ø2000 mm Pallet index degree Pallet index time (90 1 ) 4.2 s (HM 0 / 0L) 3000 kg ø1600 mm HM 0 80 mm 1475 mm Workepiece Table 80 mm Max. Workpiece Size. HM 0 HM 1250 Pallet size (mm) 0 x x 1250 Max.workpiece size (mm) ø2000 x H1475 ø2000 x H1725 Max.workpiece weight (kg) 3000 APC stroke (mm) 2 5

6 Rigid Structure Bed and Column Travel axes (X/Y/Z) 2/1250/1250 mm (HM 0) 2/1500/1500 mm (HM 1250) The heavy cast iron construction provides the rigidity needed for the most demanding cutting conditions. Every component has been designed to prevent deformation. High quality meehanite castings provide excellent dampening characteristics. HM 0/1250 have solid box ways which are induction hardened and ground. A fluorplastic resin is bonded to the mating surfaces and then hand scraped to insure perfect fit. This superior process provides a low friction coefficient for excellent repeatability and fast rapid traverse rates as well as a full contact bearing surface for unsurpassed rigidity. The large diameter ball screws are preloaded on both ends for accurate and responsive positioning. Guideways and Axis Drives Box guideways provide higher dampening property with best technology for heavy duty applications. Rapid traverse 24 m/min All guideways are wide box type for unsurpassed long-term rigidity and accuracy. The guideways are induction hardened and precision ground. Fluroplastic resin is boned to the mating surfaces and then hand scraped to ensure perfect fit and tolerances. The fluroplastic resin with the forced way lubrication combine to provide a low friction surface and virtually eliminates guide wear. All guideways are fully protected from chips and damage. 6

7 Cutting Performance Face mill Carbon sreel (SM45C) Ø125 Face mill (8Z) 12mm mm Drill Gray casting (GC30) 75mm Ø75 Drill (2Z) Tap Carbon sreel (SM45C) Machining rate 1200 cm 3 /min Spindle speed Feedrate 308 r/min 0 mm/min Spindle speed Machining rate 318 cm 3 /min Feedrate 137 r/min 72 mm/min Spindle speed Tool M56 P5.5 Feedrate 120 r/min 660 mm/min Optional Equipment 90/120 tools Matrix Magazine (196 tools) Shower coolant T-slot pallet Chip conveyor / Bucket Through the spindle coolant system Linear scale feedback system Built-in rotary table (0.001 ) Automatic tool length measurement with sensor Automatic measuring system Air+Oil mist Automatic power on Automatic power off Oil skimmer Test bar Oil mist collector Misting device Semi-dry unit Coolant gun Multi-pallet magazine (6 stations)* Tool monitoring system Marked by * should be reviewed in detail before contract. 7

8 External Dimensions unit : mm Top View HM (60 tools) (90 tools) (120 tools) Front View 624 Side View Spindle Nose & Workpiece Interfence Range ø270 ø260 ø256 ø110 unit : mm ter 9 0 ame 00 e Di ø2rkpiec ø APC Stroke o W x. Ma

9 Pallet Dimensions Tap Pallet (Std.) T-slot Pallet (Opt.) unit : mm EDGE- LOCATOR EDGE- LOCATOR Tool Shank unit : mm ø7(gage PIN) Ø /24 TAPER ISO No.50 M24x Ø Ø85 Ø ø ø97.5 ø91.25 ø69.85 ø EDGE- LOCATOR 36-M20 TAB, DP M16 HEX SOCKET HEAD BOLT 3-M16 HEX SOCKET HEAD BOLT 22H EDGE- LOCATOR ø21 <T HOLE DETAIL> BT50 Tool (Standard) DIN50 Tool (Option) ø28 Max ø80 Max Pull-stud (MAS 403-P50T-l) M24 x 3 Ø17 45 CAT50 Tool (Option) 11.1 TAPER GAGE LINE /24 TAPER "T" "T" Ø Ø23 30 ø98.45 ø91.25 ø70.1 ø ø ø25.7 ø38 ø25 ø ø23 9

10 Machine Specifications Travel Table Spindle Feedrate Automatic tool changer Automatic pallet changer Motor Power source Tank capacity Machine size Descriptions HM 0 HM 1250 X-axis (column longitudinal) mm 2 Y-axis (head vertical) mm Z-axis (pallet table cross) mm Distance from spindle center to pallet top mm 75 ~ ~ 1550 Distance from spindle nose to table center mm 250 ~ ~ 1785 (385 ~ 1785)* Pallet size mm 0 x 0 {1250 x 0}** 1250 x 1250 Pallet loading capacity kg 3000 Pallet surface 36-M20 x P M20 x P2.5 Pallet index degree deg 1 {0.001 } Max. spindle speed r/min 6000 Spindle taper ISO #50, 7/24 Tapper Max. spindle torque N. m Rapid traverse rate (X/Y/Z) m/min 24 Cutting feedrate mm/min Type of tool shank MAS403 BT50 Tool storage capacity 60 {90 / 120 / 196} Max. tool diameter mm ø130 Max. tool diameter without adjacent tools mm ø300 Max. tool length mm 650 Max. tool weight kg 25 Method of tool selection Fixed address Tool change time (tool-to-tool) s 8.5 Tool change time (chip-to-chip) s 13.5 Number of pallet ea 2 Type Parallel shuttle Pallet change time s 55 Spindle motor (30min) kw 26 Feed motor (X/Y/Z/B) kw 6.0 / 6.0 / 6.0 / 4.0 Electric power supply (Rated capacity) kva 70 Compressed air supply MPa 0.54 Coolant tank capacity L 0 Lubrication tank capacity L 4.3 Machine height mm Machine dimensions (L x W) mm 9733 x x 5822 Machine weight kg Standard Feature Note : { } are optional * : Distance from spindle nose to table center during the pallet B-axis indexing. ** : If you choose pallet size 1250 x 0mm, the stroke of z axis is adjusted 1200mm. Assembly & Operation tools Coolant tank & Flood coolant Door interlock for safety Full enclosure splash guard Installation parts Oil cooler & spindle cooling system Operator call lamp (Red, Yellow, Green) Portable MPG Screw conveyor Work light Design and specifications are subject to change without notice. We do not responsible for difference between the information in the catalogue and the actual machine. 10

11 NC Unit Specifications (Fanuc 31i-MA) AXES CONTROL - Optional stop M01 - Controlled axes 4 (X,Y,Z,B) - Part program storage 640 m - Simultaneously controllable axes 4 axes - Program number O4-digits Positioning (G00)/Linear interpolation (G01) : 3 axes Circular interpolation (G02, G03) : 2 axes - Program protect - Program stop / end M00 / M02, M30 - Backlash compensation - Programmable data input - Emergency stop / overtravel Tool offset and work offset are entered by G10, G11 - Follow up - Sub program Up to 10 nesting - Least command increment : 0.001mm / Tape code ISO / EIA Automatic discrimination - Least input increment : 0.001mm / Work coordinate system G54 - G59 - Machine lock all axes / Z axis - Additional work coordinate system(48 Pairs) G54.1 P1-48 pairs - Mirror image Reverse axis movement - Coordinate system rotation G68, G69 (setting screen and M - function) - Extended part program editing - Stored pitch error compensation - Macro executor Pitch error offset compensation for each axis OTHERS FUNCTIONS (Operation, Setting & Display, etc) - Stored stroke check 1 Overtravel controlled by software - Alarm display INTERPOLATION & FEED FUNCTION - Positioning G00 - Alarm history display - Clock function - Linear interpolation G01 - Cycle start / Feed hold - Circular interpolation G02, G03 - Display of PMC alarm message Message display when PMC alarm occurred - 2nd reference point return G30 - Dry run - Dwell G04 - Ethernet function(embeded) - Exact stop check G09, G61 (mode) - Graphic display Tool path drawing - Skip function G31 - Help function - Reference point return G27, G28 - Loadmeter display - 2nd reference point return G30 - MDI / DISPLAY unit 10.4 color LCD, Keyboard for data input, soft-keys - 3rd / 4th reference return - Feed per minute mm / min - Memory card interface - Operation functions Tape / Memory / MDI / Manual - Rapid traverse override F0 (fine feed), 25 / 50 / % - Operation history display - Feedrate override (10 % increments) % - Program restart - Jog override (10 % increments) % - Run hour and part number display - Override cancel M48 / M49 - Search function Sequence NO. / Program NO. - Manual handle feed(1 unit) - Manual handle feedrate 0.1/0.01/0.001 mm - Self - diagnostic function - Servo setting screen - Automatic acceleration/deceleration - Helical interpolation - DSQ1(AICC II + Machine condition selection function) 200 block preview - Single block - External data input - Multi language display - Thread cutting, synchronous cutting - Program restart - Automatic corner deceleration (Specify AI Contour control II) - Feedrate clamp by circular acceleration OPTIONAL SPECIFICATIONS - 3-dimensional coordinate conversion - 3-dimensional tool compensation - Addition of tool pairs for tool life management 1024 pairs - Linear ACC/DEC before interpolation (Specify AI Contour control II) - Additional controlled axes max. 12 axes per 1path - Linear ACC/DEC after interpolation - Additional work coordinate system G54.1 P1-300 (300 pairs) - Control axis detach - DSQ block preview - Rapid traverse bell-shaped acceleration/deceleration - Smooth backlash compensation (AICC II + Machine condition selection function + Data server + 1GB) - DSQ block preview SPINDLE & M-CODE FUNCTION (AICC II with High speed processing + Machine condition selection function + Data server + 1GB) - M- code function M 3 digits - Automatic corner override G62 - Spindle orientation - Chopping function G Spindle serial output - Cylindrical interpolation G Spindle speed command S5 digits - Dynamic graphic display (This can t use with the EZ Guide-i) - Spindle speed override (10 % increments) % Machining profile drawing - Spindle output switching - Retraction for rigid tapping - Rigid tapping G84, G74 - Interpolation type pitch error compensation - EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4 Color TFT - Tape format for FS15 TOOL FUNCTION - Increment system 1/10 - Tool nose radius compensation G40, G41, G42 - Figure copying G72.1, G Number of tool offsets 200 ea - Manual handle feed 2/3 unit - Tool length compensation G43, G44, G49 - Handle interruption - Tool number command T3 digits - High speed skip function - Tool life management Geometry / Wear and Length / Radius offset memory - Involute interpolation G02.2, G Tool offset memory C - Tool length measurement - Machining time stamp function - No. of Registered programs 0 ea PROGRAMMING & EDITING FUNCTION - Number of tool offsets 400 / 499 / 999 / 2000 ea - Absolute / Incremental programming G90 / G91 - Optional block skip addition 2~9 blocks - Auto. Coordinate system setting - Part program storage 1280 / 2560 m - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99 - Playback function - Polar coordinate command G15 / G16 - Circular interpolation by radius programming - Polar coordinate interpolation G12.1 / G Custom macro B - Programmable mirror image G50.1 / G Custom size 512 kb - Addition of custom macro common variables - Remote buffer - Scaling G50, G51 - Decimal point input - Single direction positioning G60 - I / O interface RS - 232C - Stored stroke check 2 / 3 - Inch / metric conversion G20 / G21 - Tool load monitoring function (Doosan) - Label skip - Local / Machine coordinate system G52 / G53 - Doosan tool management package I - Tool offset G45 - G48 - Maximum commandable value ± mm (± inch) - Position switch - No. of Registered programs 500 ea - Optional angle chamfering / corner R - Optional block skip *) Pre discussion required 11

12 Sales & Support Network ARGENTINA/Rosario AUSTRALIA/Melbourne/Sydney AUSTRIA/Vienna BELGIUM/Gullegem BRAZIL/Sao paulo BULGARIA/Sofia CANADA/Edmonton/Montreal/Toronto/Vancouver CHILE/Santiago CHINA/Beijing/Chongqing/Guangzhou/Shanghai/Shenyang COLOMBIA/Bogota CZECH/Brno DENMARK/Randers EGYPT/Cairo FINLAND/Tampere FRANCE/Annecy GERMANY/Dusseldorf GREECE/Athens HONG KONG/Kowloon HUNGARY/Budapest INDIA/Bangalore/Pune INDONESIA/Jakarta IRAN/Tehran ISRAEL/Herzlia ITALY/Parma MALAYSIA/Kuala Lumpur/Penang/Johor Bahru MEXICO/Guadalajara /Mexico City /Monterrey /Vera Cruz NETHERLANDS/Goorn NEW ZEALAND/Auckland NORWAY/Oslo PAKISTAN /Islamabad/Karachi/Lahore PHILIPPINES/Manila POLAND/Krakow PORTUGAL/Lisbon ROMANIA/Bucharest RUSSIA/Moscow SAUDI ARABIA/Riyadh SINGAPORE/Singapore SLOVENIA/Ljubljana SOUTH AFRICA/Kempton Park SPAIN/Barcelona SWEDEN/Stockholm SWITZERLAND/Zurich TURKEY/Istanbul THAILAND/Bangkok U.A.E/Sharjah U. K./Leamington U.S.A./Atlanta/Birmingham/Charlotte/Chicago/Cincinnati/Cleveland/Dallas/Denver/Detroit/Houston/Indianapolis/Kansas City/Little Rock/Los Angeles/Milwaukee/Minneapolis /New Orleans/Norfolk/Philadelphia/Phoenix/Pittsburgh/Portland/Rochester/Salt Lake City/San Diego/San Francisco/Seattle/Springfield/St. Louis/Tampa/Trenton/Tulsa VENEZUELA/Valencia VIETNAM/Hanoi/Ho Chi Minh City Head Office : Doosan Tower 22nd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea -730 Tel : Fax : master@domss.com Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A. Tel : Fax : Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D Langenfeld-Fuhrkamp, Germany. Tel : Fax : China Representative Office : Building 13, Room. 140 Tianlin Road, Shanghai City Tel : Fax : Design and specifications are subject to change without prior notice. i-ser EU0902SP