High-productivity Compact Turning Center Added with Y-axis

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1 High-productivity Compact Turning Center Added with Y-axis

2 High-productivity Compact Turning Center with Y-axis Based on Lynx Series Lynx Y series addition of stable and rigid Y-axis based on Lynx model makes possible to complete machining in 1 set-up. The longest Y-axis off-center machining is available, and through reducing cycle time and non cutting time provides your productivity improvement. LM guide structure makes high precision and speed, so this helps machining ability. Also, new Doosan operation panel designed ergonomically provides convenience. 02

3 Features 1 Added with Y-axis The addition of Y-axis to the Lynx Series provides travel stability, higher precision and higher rigidity leading to improved productivity. X-axis Y-axis Z-axis 2 High productivity All the axes are applied with fast, accurate and high rigidity, roller-type LM guide to minimize idle time and maximize productivity. 3 Operation Convenience New Doosan operation panel designed ergonomically and 10.4 color LCD provides convenient operation for operators 03

4 Added with Y-axis The addition of Y-axis to the Lynx Series provides travel stability, higher precision and higher rigidity leading to improved productivity. LYNX 220Y series Virtual Y-axis function Y SY LSY In the Y-axis plane, tools can move in a plus or minus direction perpendicular to the Z-axis and spindle center line. Viewed from the operator's perspective, this Y-axis motion is toward or away from the door of the machine while X-axis moves from floor to ceiling. Y-axis enables various shape of cutting. Y-axis is realized virtually by the linear interpolation and synchronous movement of X1 and X2-axis that make it possible to lower machine height for stability. Ys-axis Y-axis travel distance 105 (±52.5) mm (4.1 (±2.1) inch) Y-axis X-axis Y-axis rapid traverse rate 10 m/min Z-axis All enough in single setup Simultaneous XYZ motion provides the capability milling complex shapes. In addition, the rigidly clamped C-axis disc brake enables heavy duty and precision machining. Y-axis Y X Y-axis Y-axis On-center face groove Poly-side machine Off-center side groove Y&X-axis circular interpolation 04

5 X-axis Y-axis Z-axis Basic Structure High Rigid & Stable Machine Structure Having roller type LM Guide at all axes applies high rigidity and high accuracy. Travel distance Rapid Traverse Rate X-axis 205 mm (8.1 inch) X-axis 30 m/min Z-axis 350 mm (13.8 inch) (Y) 560 mm (22.0 inch) (LY / LSY) Z-axis 36 m/min Max. Turning length 300 mm (11.8 inch) (220Y) 510 mm (20.1 inch) (220LY / LSY) Capacity Lynx 220YA / LYA / LSYA Lynx 220YC / LYC / LSYC Spindle speed 6000 r/min 4500 r/min Max. Turning diameter 300 mm (11.8 inch) Bar working diameter 51 mm (2.0 inch) mm (2.6 inch) Chuck size 6 inch 8 inch 05

6 High productivity All the axes are applied with fast, accurate and high rigidity, roller-type LM guide to minimize idle time and maximize productivity. Turret Turret Indexing time (1 station swivel) 0.11 S Max. Rotary tool speed 6000 r/min Productivity Effect Workpiece : Machinery Component Material : Aluminum (AL7075) Workpiece size : Ø70 x 35 mm Cutting tool : 16 set Finished processing time comparison General Cutting Process Lynx 220 LSY Machine Setting 10 sec Setting 10 sec Machine 1 Machine 2 Turning Cutting 1 min 10 sec Turning Cutting 1 min 5 sec Lynx 220 LSY manual transfer 1 min auto transfer 12 sec Setting 30 sec Milling Cutting 5 min 30 sec Milling Cutting 6 min 20 sec 2 min 13 sec Shorter Productivity 25 % Improved * Cutting time curtailment : Tool change time & Rapid traverse rate Calculation Lynx Series added with SY-axis, enabling One Set-up Save time, reduce labor, high accuracy! = + Lynx 220LSY Machine 1 Machine 2 1 set-up / 1 operator 2 set-up / 2 operators 06

7 Operation Convenience New Doosan operation panel designed ergonomically and 10.4 color LCD provide convenient operation for operators Doosan s New Operation Panel color LCD : Easy to control and programming 2. Unique operator panel of Doosan Infracore designed with membrane switches 3. New operator panel for all the models with enhanced accessibility 4. User configurable, detachable buttons to set up customized options Doosan-Fanuc i series 10.4" color TFT LCD monitor Large 10.4" LCD screen showing error messages of the machine and controller improves operator s work convenience. PCMCIA Card USB Port Ethernet Connectivity (embedded) Swing-type Panel The operation panel can swing up to 88 to provide the operator with convenience during work. Power Saving Function Automatic machine light turns off This is smart function that can turn off the machine light automatically when no user touches key board of operation panel during specified time. Automatic machine sleep If CNC operator's panel has not been used for a time, the motors for spindle, servo axis, coolant pump and chip conveyor etc. are powered off automatically. It is effective to reduce standby power. Save up stand by power from 10 to 14%. EZ Function This function is to support simple setting of Tool Setter and improve the function to set tail stock position automatically with recorded tail stock position. EZ automatic tail stock function (LY) This function enables the position setting of tail stock automatically. In programmable tail stock, the Z-axis position of tail stock is recorded automatically as the clamped position of tail stock. When tail stock needs to move to the other position, Z-axis moves to the pre-recorded position of Z-axis and tail stock unclamps by the button of Operation Panel. EZ tool setter function This is specially designed for improving the efficiency of CNC turning center. If a user selects target tool to be checked by Tool Setter in manual mode, its moving axis is advanced forward to make the setter easy to touch off the tools, and the axis moves backward after touching the tool automatically. 07

8 Easy Operation Package These DOOSAN software packages have been customized to provide user-friendly functions. Programming G Code list Operator can check the meaning of each G-code. M Code list Operator can check the meaning of each M-code. Calculator Operator can calcute numerical formula in relation to arc and hole easily. Operation / Maintenance Tool load monitor opt. Operation rate - user log in Back up custom data The main function of this software is to detect overload when a tool is wrong, and change it to an other tool. Stop machine to protect a tool holder and next tools by detecting overload caused by tool breakage or its wear. Use editable tool life management for spare tools. Monitor load meter for all spindles and axes. If the tool load reaches abnormal band recorded in Set data, the software issues an feed hold alarm or skips the tool. A major determinant of efficiency is the cost associated with setting up the equipment to make a particular product. This software can be used to manage machine operation rate of 3 operators. Total machine operation and real machining time for a month can be recorded and measured. It helps to evaluate and monitor each operational efficiency. To keep it secure, Password setting is essential. This can be used to record tool load information detected in Tool load monitor for all tools used during cutting. By reloading recorded data in tool table, Tool Load Monitor software can compare the actual tool load with a recorded load pattern. Easy Guide i Operation Guidance, which supports entire operations on an all-in-one screen for daily machining including creating a program on the machine. Uses one display screen to perform all operations including programming, checking by animation, and real machining. User-Friendly Operation : Soft key selection of comprehensive cycle library Easy programming Based on ISO-code program format, complex machining motions can be created easily by this menu format. Cycle machining menus for both of lathe machining and milling are available Machine status window Machine status such as actual position, feedrate and load meter are always displayed. Realistic machining simulation 3-D solid model machining simulation is available. Intuitive menu selecting Menu can be selected easily and intuitively by softkeys with icons. Programming time can be reduced Cycle for lathe machining Drilling Bar roughing (including preformed work-piece) Bar finishing Threading (General purpose thread, metric, etc.) Grooving (Standard, Trapezoidal) 08

9 Power-torque Diagram Main Spindle Lynx 220YA / LYA / LSYA 6000 r/min : 15 / 11 kw Lynx 220YC / LYC / LSYC 4500 r/min : 15 / 11 kw Torque : N.m (ft-lb) Power : kw (Hp) Torque : N.m (ft-lb) Power : kw (Hp) 15 kw (20.1Hp) / 30min Max. 127N. m(93.7ft-lb) / 30min Max. 169N.m (124.7ft-lb) / 30min 15kW (20.1Hp) / 30min 11 kw (14.8Hp) / 30min Max. 93N. m (68.6ft-lb) / Cont. 7.5kW (10.1Hp) / 30min 6.5kW (8.7Hp) / Cont. Max. 124N.m (91.5ft-lb) / Cont. 11kW (14.8Hp) / 30min 7.5kW (10.1Hp ) / 30min 6.5kW (8.7Hp) / Cont. 1.2N.m (1.6ft-lb) 1.1N.m (1.5ft-lb) Spindle speed (r/min) N.m (2.1ft-lb) 1.4N.m (1.9ft-lb) Spindle speed (r/min) 4500 Sub Spindle Lynx 220LSYA [LSYC] 6000 r/min : 5.5 / 3.7 kw Rotary Tool Spindle Lynx 220Y / SY / LSY 6000 r/min : 3.7kW Torque : N.m (ft-lb) 5.5kW (10.1Hp) / 30min Power : kw (Hp) Torque : N.m (ft-lb) Power : kw (Hp) 3.7kW (5.0Hp) / 10min, S3 25% Max. 47N.m (34.7ft-lb) / 30min 3.7kW (5.0Hp)/ Cont. 3.9kW (5.2Hp) / 30min Max. 31N.m (22.9ft-lb) /Cont. 2.7kW (3.6Hp) / Cont. Max. 23.5N.m (17.3ft-lb) 1.1kW (1.5Hp) / Cont Spindle speed (r/min) 0.8N.m (1.1ft-lb) 0.5N.m (0.7ft-lb) Max. 7N.m (5.2ft-lb) Spindle speed (r/min) 5.9 N. m (4.4ft-lb) 0.8 N. m (0.6ft-lb) 09

10 Tool Interference Lynx 220LY unit : mm (inch) Ø175 (6.9) Spindle Center Interference Area with Tail Stock Ø552 (21.7) [Max. tool swing] 52 (2.0) Ø218 (8.6) Ø300 (11.8) [Max.turning dia.] Ø210 (8.3) [Main spindle/8-inch chuck] Ø175 (6.9) [Main spindle/6-inch chuck] 160 (6.3) 175 (6.9) 25 (1.0) 200 (7.9) [X-axis travel] 52.5 (2.1) 52.5 (2.1) 105 (4.1) [Y-axis travel] Ø218 (8.6) Ø218 (8.6) 126 (5.0) 61.5 (2.4) 150 (5.9) 160 (6.3) (2.4)(1.2) [X-axis travel] 55 (2.2) Spindle Center 59 (2.3) 160 (6.3) 44 (1.7) 195 (7.7) 1 [X-axis travel] Interference Area with Tail Stock 52.5 (2.1) 52.5 (2.1) 105 (4.1) [Y-axis travel] Lynx 220LSY 52 (2.0) Ø552 (21.7) [Max.tool swing] Ø242 (9.5) Ø200 (7.9) Ø225 (8.9) Ø170 (6.7) Ø230 (9.1) 40 (1.6) Ø300 (11.8) [Max.turning dia.] Ø210 (8.3) [Main spindle/8-inch chuck] Ø175 (6.9) [Main spindle/6-inch chuck] Ø135 (5.3) [Sub spindle/5-inch chuck] Spindle Center 160 (6.3) 175 (6.9) 1 [X-axis travel] Interference Area with Sub Spindle 52.5 (2.1) 52.5 (2.1) 105 (4.1) [Y-axis travel] Ø114 (4.5) 34.5 (1.3) (22.4) 126 (5.0) (6.3) Ø13 (0.5) 61.5 (2.4) 150 (5.9) 55 (2.2) (2.4)(1.2) [X-axis travel] Spindle Center 59 (2.3) 160 (6.3) 44 (1.7) 176 (6.9) 20 (0.8) [X-axis travel] Interference Area with Sub Spindle 52.5 (2.1) 52.5 (2.1) 105 (4.1) [Y-axis travel] 10

11 External Dimensions External Dimensions unit : mm (inch) SIDE CHIP COVEYOR (Hinged Type) SPINDLE CENTER I F J G H C A D B E SIDE CHIP COVEYOR (Hinged Type) SPINDLE CENTER I F J G H L K M A B C D E F G H I J K L M L220Y 2233 (87.9) 190 (A) / 220 (C) (7.5 / 8.7) 50 (2.0) 2605 (102.6) 3299 (129.9) 734 (28.9) 1921 (75.6) 2243 (88.3) (41.7) 1702 (67.0) 2100 (82.7) 448 (17.6) L220LY 2660 (104.7) 190 (A) / 220 (C) (7.5 / 8.7) 50 (2.0) 3249 (127.9) 3726 (146.7) 734 (28.9) 1921 (75.6) 2243 (88.3) (41.7) 1702 (67.0) 2100 (82.7) 448 (17.6) 11

12 Working Range Lynx 220LYA / LYC unit : mm (inch) ID Tool OD Tool 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) (LYA) / 83.5 (3.3)(LYC) Straight Milling 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) 30 (1.2) 175 (6.9) 30 (1.2) 175 (6.9) (LYA) / 83.5 (3.3)(LYC) 52 (2.0) 26 (1.0) 84.5 (3.3) 80 (3.1) (QUILL TRAVEL) 80 (3.1) 69.5(LYA)/88(LYC) 80 (QUILL TRAVEL) (2.7) (3.5) (3.1) 120 (4.7)(LYA) / (5.5)(LYC) 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) 16 (0.6) 189 (7.4) 50 (2.0)(LYA) / 68.5 (2.7)(LYC) 120 (4.7)(LYA) / (5.5)(LYC) 52 (2.0) 26 (1.0) 84.5 (3.3) 2 (0.1) 51 (2.0) 29 (1.1) 29.5 (1.2) 80 (3.1) (QUILL TRAVEL) 16 (0.6) 189 (7.4) 2 (0.1) 51 (2.0) 29 (1.1) 29.5 (1.2) 80 (3.1) (QUILL TRAVEL) 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) Face Tool 46 (1.8) (LYA) / 27.5 (1.1)(LYC) 53 (2.1)(LYA) / 71.5 (2.8)(LYC) 150 (5.9) 55 (2.2) 42 (1.7) (1.2)(2.4) (3.8) (1.1) 80 (3.1) (QUILL TRAVEL) (3.8) (1.1) 80 (3.1) 69.5(LYA)/88(LYC) 80 (QUILL TRAVEL) (2.7) (3.5) (3.1) 45 (1.8)(LYA) / 63.5 (2.5)(LYC) 30 (1.2) 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) 46 (1.8) (LYA) / 27.5 (1.1)(LYC) 53 (2.1)(LYA) / 71.5 (2.8)(LYC) 150 (5.9) 55 (2.2) 30 (1.2) 175 (6.9) 45 (1.8)(LYA) / 63.5 (2.5)(LYC) 45 (1.8)(LYA) / 63.5 (2.5)(LYC) 42 (1.7) 14 (0.6) 5 60 (0.2)(2.4) (4.1) (1.0) 80 (3.1) (QUILL TRAVEL) 30 (1.2) 175 (6.9) 30 (1.2) 14 (0.6) 30 (1.2) (1.2)(2.4) 5 60 (0.2)(2.4) (4.1) (1.0) 80 (3.1) (QUILL TRAVEL) (LYA)/88(LYC) (2.7) (3.5) (3.1) (10.2) 175 (6.9) 30 (1.2) 50 (2.0)(LYA) / 68.5 (2.7)(LYC) 10 (OT) 54 (2.1) (3.9) (1.5) 80 (3.1) (QUILL TRAVEL) (8.1) TRAVEL) 5 (6.9) 10 (OT).1) 69.5(LYA)/88(LYC) 80 (0.1)(OT) 45 (1.8)(LYA) / 63.5 (2.5)(LYC) (6.9) (0.1)(OT) (1.2).1) RAVEL) (6.9) 2 14(0.6) 60 (2.4) 5 (0.2) (1.0) (4.1) 80 (3.1) (QUILL TRAVEL) ) 30 (1.2) 60 (2.4) 5 (0.2)

13 unit : mm (inch) Angular Milling Cut Off Holder 50 (2.0)(LYA) / 68.5 (2.7)(LYC) 45 (1.8)(LYA) / 63.5 (2.5)(LYC) 30 (1.2) 69.5(LYA)/88(LYC) (2.7) (3.5) (3.1) (10.2) 175 (6.9) 30 (1.2) 10 (OT) 54 (2.1) (3.9) (1.5) 80 (3.1) (QUILL TRAVEL) 69.5(LYA)/88(LYC) 80 (2.7) (3.5) (3.1) (0.1)(OT) (6.9) (1.2) 14(0.6) 60 (2.4) 5 (0.2) (1.0) (4.1) 80 (3.1) (QUILL TRAVEL) Triple ID Tool Triple ID Tool 46 (1.8)(LYA) / 27.5 (1.1)(LYC) 68 (2.7)(LYA) 68 (2.7)(LYA) / 84.5 (3.3)(LYC) / 84.5 (3.3)(LYC) 46 (1.8)(LYA) / 27.5 (1.1)(LYC) 68 (2.7)(LYA) 68 (2.7)(LYA) / 84.5 (3.3)(LYC) / 84.5 (3.3)(LYC) 69.5(LYA)/88(LYC) 69.5(LYA)/88(LYC) (2.7) (2.7) (3.5) (3.5) (3.1) (3.1) 20 (0.8) 185 (7.3) 20 (0.8) 185 (7.3) 7 (0.3) 7 (0.3) (TAIL STOCK (TAIL TRAVEL) STOCK TRAVEL) 55 (2.2) 55 (2.2) (3.2) (3.2) (1.1) (1.1) 80 (3.1) 80 (3.1) (QUILL TRAVEL) (QUILL TRAVEL) 69.5(LYA)/88(LYC) 69.5(LYA)/88(LYC) (2.7) (2.7) (3.5) (3.5) (3.1) (3.1) 56 (2.2)149 (5.9) 56 (2.2)149 (5.9) 43 (1.7) 43 (1.7) 91.1 (3.6) 91.1 (3.6) (3.2) (3.2) (1.1) 80 (3.1) (1.1) 80 (3.1) (QUILL TRAVEL) (QUILL TRAVEL) (TAIL STOCK (TAIL TRAVEL) STOCK TRAVEL) 13

14 Working Range Lynx 220LSYA / LSYC unit : mm (inch) ID Tool Double ID Tool (LSYA) / 83.5 (3.3)(LSYC) 30 (1.2) 175 (6.9) 2 (OT) (0.1) 5 (0.2) 113 (4.4) (4.6) (4.9) 190(LSYA)/208.5(LSYC) 190 (LSYA)/208.5(LSYC) 46 (1.8)(LSYA)(Z-AXIS / 27.5 (1.1)(LSYC) TRAVEL) 10 (OT) 69 (2.7)(LSYA) / 87.5 (3.4)(LSYC) 20 (0.8) 185 (7.3) 2(OT) 2(OT) 16 (0.6) 16 (0.6) 10 (OT) (0.1) 29 (1.1) 29 (1.1) 48(1.9) 48(1.9) (0.1) (3.7) (0.1) (3.7) (4.9) (1.9) (5.2) (3.1) (2.2) Triple ID Tool Face Tool 190(LSYA)/208.5(LSYC) 68 (LSYA) / 86.5 (3.4)(LSYC) 56 (2.2) 149 (5.8) 2(0.1)(OT) 21 (0.8) (3.9) (4.9) (1.4) (4.8) 22 (0.9) 91 (3.5) 190(LSYA)/208.5(LSYC) 45 (1.8)(LSYA) / 63.5 (2.5)(LSYC) 30 (1.2) 175 (6.9) 5 (0.2) 73 (2.9) (4.6) (5.7) 5 (0.2) OD Tool 46 (1.8)(LSYA) 53 (2.1)(LSYA) / 27.5 (1.1)(LSYC) / 71.5 (2.8)(LSYC) 50 (2.0)(LSYA) / 68.5 (2.7)(LSYC) 30 (1.2) 175 (6.9) 55 (2.2) 5 (0.2) (5.9) (0.1)(OT) 2(0.1)(OT) 106 (4.2) 20 (0.8) 48 (1.9) (4.9) (2.3) 140 (5.4) (4.1) (3.1) (5.5) 190(LSYA)/208.5(LSYC) 190(LSYA)/208.5(LSYC) 560 (B-AXIS (22.0) TRAVEL) (1.2)(2.4) 46 (1.8)(LSYA) 50 (2.0)(LSYA) / 27.5 (1.1)(LSYC) / 68.5 (2.7)(LSYC) 144 (5.7)(LSYA) / (6.4)(LSYC) 5 (22.2) (Z-AXIS TRAVEL) 50 (2.0) 155 (6.1) 60 (2.4) 145 (5.7) 14 (0.6) 2(0.1)(OT) 2 (OT) 24 (0.9) (0.1) 121 (4.8) 10 (OT) (4.8) 141 (1.9) 43 46(5.5) (5.6) (1.7)(1.8) 190(LSYA)/208.5(LSYC) 190(LSYA)/208.5(LSYC) 560 (B-AXIS (22.0) TRAVEL) 3 (0.1) 48 (1.9) 85 (3.3) 95 (3.7) (2.1)(LSYA) / 71.5 (2.8)(LSYC) 50 (2.0)(LSYA) / 68.5 (2.7)(LSYC)

15 53 (2.1)(LSYA) / 71.5 (2.8)(LSYC) 55 (2.2) 150 (5.9) 2(0.1)(OT) 20 (0.8) 48 (1.9) (4.9) (2.3) (5.4) 190(LSYA)/208.5(LSYC) (1.2)(2.4) 190(LSYA)/208.5(LSYC) (7.5) (8.2) 53 (2.1)(LSYA) / 71.5 (2.8)(LSYC) 50 (2.0)(LSYA) / 68.5 (2.7)(LSYC) 5 (22.2) (Z-AXIS (Z-AXIS TRAVEL) TRAVEL) 205 (8.1) (X-AXIS (X-AXIS TRAVEL) TRAVEL) (2.4) (2.2) (5.7) (5.9) 2 2(0.1)(OT) (OT) (0.1) 20 (0.8) 24 (0.9) 3 (0.1) 78 (3.1) 48 (1.9) (3.8) 123(3.4) 48 (5.4) 140 (4.8) (1.9) (5.5) 95 (3.7) (1.2) (2.4) 4 190(LSYA)/208.5(LSY unit : mm (inch) Double OD Tool [Main / Sub] Straight Milling 190(LSYA)/208.5(LSYC) 53 (2.1)(LSYA) / 71.5 (2.8)(LSYC) 55 (2.2) 150 (5.9) 2(0.1)(OT) 20 (0.8) 78 (3.1) (3.8) (3.4) (5.4) (1.2) (2.4) 190(LSYA)/208.5(LSYC) (2.0)(LSYA) (4.7)(LSYA)/ / (2.7)(LSYC) (5.5)(LSYC) 205 (8.1) (X-AXIS TRAVEL) (2.4) (0.6) (5.7) (7.4) 2 (OT) (0.1) 2(0.1)(OT) 24 (0.9) 19 (0.7) 3 (0.1) 48 (1.9) 130 (5.1) (4.9) 48 (2.3)(2.8) 140 (4.8) (1.9) (5.5) 12 (0.5) (OT) 51 (2.0) 95 (3.7) Angular Milling Angular Milling (offset) 190(LSYA)/208.5(LSYC) 50 (2.0)(LSYA) / 68.5 (2.7)(LSYC) 46 (1.8)(LSYA) (Z-AXIS / 27.5 TRAVEL) (1.1)(LSYC) 120 (4.7)(LSYA) / (5.5)(LSYC) 30 (1.2) 175 (6.9) 16 (0.6) (7.4) (0.2) 106 (4.2) 2(0.1)(OT) 19 (0.7) 130 (5.1) (4.1) (3.1) (5.5) (4.9) (2.3)(2.8) (OT) 51 (2.0) 144 (5.7)(LSYA) / (6.4)(LSYC) 50 (2.0) 155 (6.1) 2(0.1)(OT) 14 (0.6) 190(LSYA)/208.5(LSYC) 121 (4.8) (5.6) (1.7)(1.8) 10 (OT) 85 (3.3) 190 (LSYA)/208.5(LSYC) Double OD Tool (Main) 190(LSYA)/208.5(LSYC) 50 (2.0)(LSYA) / 68.5 (2.7)(LSYC) 5 (22.2) 60 (2.4) 145 (5.7) 2 (OT) (0.1) 24 (0.9) 3 (0.1) 48 (1.9) (4.8) (1.9) (5.5) 95 (3.7) 15

16 Tooling System Lynx 220Y / LY unit : mm (inch) Standard Boring Bar Boring Bar Sleeves ø10 ø20 (0.8) ø12 (0.5) ø25 (1.0) ø16 (0.6) ø32 (1.3) I.D Tool Holder ø32 (1.3) Drill Drill Socket MT #1 MT #2 MT #3 opt. Straight Milling Head Collet Adapter Milling Arbor Adapter U-Drill U-Drill Sleeves ø20 (0.8) ø25 (1.0) ø32 (1.3) U-Drill Cap Angular Milling Head Weldon Adapter Milling Collet ER20 Ø2~Ø13 (1/16~8/16) O.D Tool Face Tool Holder 24 station Turret (BMT 45P) O.D Tool Head Cutting Tool Cut-Off Tool Holder Double O.D Tool Holder (F) O.D Tool ø20 (0.8) Boring Bar Boring Bar Sleeves II ø8 (0.3) ø12 (0.5) ø10 ø16 (0.6) Triple I.D Tool Holder ø20 (0.8) 16

17 Lynx 220LSY unit : mm (inch) Standard Boring Bar Boring Bar Sleeves ø10 ø20 (0.8) ø12 (0.5) ø25 (1.0) ø16 (0.6) ø32 (1.3) I.D Tool Holder ø32 (1.3) Straight Milling Head Collet Adapter Drill U-Drill Drill Socket MT #1 MT #2 MT #3 U-Drill Sleeves ø20 (0.8) ø25 (1.0) ø32 (1.3) opt. U-Drill Cap Angular (offset) Milling Holder Angular Milling Head Milling Arbor Adapter Weldon Adapter Milling Collet ER20 Ø2~Ø13(1/16~8/16) O.D Tool Boring Bar U-Drill ø20 (0.8) Boring Bar Sleeves II ø10 ø16 (0.6) ø12 (0.5) ø20 (0.8) U-Drill Sleeves ø20 (0.8) ø25 (1.0) Face Tool Holder Double I.D Tool Holder ø20 (0.8) Triple I.D Tool Holder ø20 (0.8) U-Drill Cap 24 station Turret (BMT 45P) O.D Tool Head Double O.D Tool Holder (R+L) Double O.D Tool Holder (F) Double O.D Tool Holder (R) O.D Tool Cutting Tool Cut-Off Tool Holder opt. 17

18 Machine Specifications Description Unit Lynx 220YA Lynx 220YC Lynx 220LYA Lynx 220LYC Lynx 220LSYA Lynx 220LSYC Swing over bed mm (inch) 600 (23.6) Swing over saddle mm (inch) 400 (15.7) Recom. Turning diameter mm (inch) 170 (6.7) 210 (8.3) 170 (6.7) 210 (8.3) 170 (6.7) 210 (8.3) Capacity Max. Turning diameter mm (inch) 300 (11.8) Max. Turning length mm (inch) 300 (11.8) 510 (20.1) Chuck size inch Bar working diameter mm (inch) 51 (2.0) 51 (2.0) 51 (2.0) Travel distance X-axis mm (inch) Travels Z-axis mm (inch) 350 (13.8) Y-axis mm (inch) 105 (±52.5) (4.1 (±2.1)) C1, C2-axis mm (inch) 360 (in 0.001) (14.2) Rapid Traverse Rate X-axis m/min (ipm) 30 (1181.1) Feedrate Z-axis m/min (ipm) 36 (1417.3) Y-axis m/min (ipm) 10 (393.7) C-axis m/min (ipm) 200 (7874.0) Max. Spindle speed r/min Spindle nose ASA A2-5 A2-6 A2-5 A2-6 A2-5 A2-6 Main spindle Spindle bearing diameter (Front) mm (inch) 90 (3.5) 110 (4.3) 90 (3.5) 110 (4.3) 90 (3.5) 110 (4.3) Spindle through hole mm (inch) 61 (2.4) 76 (3.0) 61 (2.4) 76 (3.0) 61 (2.4) 76 (3.0) Min. spindle Indexing angle (C-axis) deg No. of tool stations ea 12 (24 Position Index) OD tool size mm (inch) 20 x 20 (0.8 x 0.8) Turret Max. boring bar size mm (inch) 32 / 20 (1.3 / 0.8) Turret Indexing time (1 station swivel) s 0.11 Max. Rotary tool speed r/min 6000 Quill diameter mm (inch) Tail Stock Quill bore taper MT - - #4 - - Quill travel mm (inch) (3.1) - - Spindle speed r/min Spindle nose FLAT Ø110 Sub spindle Spindle bearing diameter (Front) mm (inch) (2.8) Spindle through hole mm (inch) (1.7) Min. spindle Indexing angle (C-axis) deg Main spindle motor power (30min / cont.) kw (Hp) 15 / 11 (20.1 / 14.8) Motors Sub spindle motor power kw (Hp) / 3.7 (7.4 / 5.0) Rotary tool motor power kw (Hp) 3.7 (5.0) Coolant pump motor power kw (Hp) 0.4 (0.5) Power source Electric power supply (rated capacity) kva Height mm (inch) 1920 (75.6) Machine Width mm (inch) 1710 (67.3) Dimensions Depth mm (inch) 2425 (95.5) 2455 (96.7) 2850 (112.2) 2880 (113.4) 2850 (112.2) 2880 (113.4) Weight kg (Ib) 3400 (7495.6) 3500 (7716.1) 3900 (8597.9) 4000 (8818.4) 3900 (8597.9) 4000 (8818.4) NC CONTROL DOOSAN Fanuc i series Standard features Optional features Coolant supply equipment Foot switch Front door interlock Full enclosure chip and coolant shield Hand tool kit (including small tool for operations) Hydraulic chuck and actuating cylinder (tool holders & boring sleeves) Hydraulic power unit Levelling jack screw and plates Lubrication equipment Soft jaws Standard tooling kit Sub spindle (Lynx 220 LSYA / LSYC) Tail stock (Lynx 220 LYA / LYC) Work light Workpiece cut off confirmation (electrical type) (Lynx 220 LSYA / LSYC) Additional tool holders & sleeves Air blast for chuck jaw cleaning Air gun Automatic door Automatic measuring system (in process touch probe) Automatic power off Automatic work loading Bar feeder interface Chip conveyor Chip bucket Coolant chiller Hardened & ground jaws Mist collector Oil skimmer Parts catcher (Lynx 220 : ø x L140) Pressure switch for chucking pressure check Programmable Tail stock (Lynx 220 LYA / LYC) Proximity switches for chuck clamp detection Proximity switches for tail stock quill position detection* 1 Signal tower (yellow, red, green) Special chucks Tool pre-setter (Electric type) Tool pre-setter (manual type) *1 : This is available as option when tail stock is applied to the machine. The specifications and information above-mentioned may be changed without prior notice. For more details, please contact Doosan 18

19 NC Unit Specifications DOOSAN Fanuc i series AXES CONTROL - Controlled path 1 path [2 path] - Controlled axes X, Z, C, Y [C2, B] - Simultaneous controlled axes 4 axes - Angular axis control - Axis control by PMC - Backlash compensation 0 ~ ±9999 pulses - Backlash compensation for each - Chamfering on / off - Chuck and tail stock barrier - Cs contouring control - HRV2 control - Least input command / mm/inch - Machine lock All axis / each axis - Mirror image - Overtravel - Rapid traverse and cutting feed - Stored pitch error compensation - Stored stroke check 1 - Stored stroke 2 and 3 - Stroke limit check before move - Torque control - Unexpected disturbance torque detection function OPERATION - Automatic operation (memory) - DNC Operation (Reader / puncher interface is required) - DNC Operation with Memory card - Dry run - Handle incremental feed X1, X10, X100 - JOG feed - MDI operation - Manual handle feed 1unit - Manual intervention and return - Manual reference position return - Program number search - Program restart - Refernce position setting without dog - Reference position shift - Sequence number search - Single block - Wrong operation prevention INTERPOLATION FUNCTIONS - 1st. Reference position return Manual, G28-2nd. reference position return G30-3rd / 4th reference point reurn - Circular interpolation G02 - Continuous threading - Cylindrical interpolation - Dwell (per sec) G04 - Helical interpolation - Linear interpolation G01 - Multiple threading - Nano interpolation - Polygon machining with two spindle - Polar coordinate interpolation - Positioning G00 - Reference position return check G27 - Skip G31 - Thread cutting / Synchronous cutting - Thread cutting retract - Torque limit skip - Variable lead threading FEED FUNCTION - Automatic acceleration / deceleration - Cutting feedrate clamp - Feedrate override (10% unit) % - Jog feed override (10% unit) mm/min - Override cancel - Rapid traverse override F0, 25, 100 % AUXILIARY / SPINDLE SPEED FUNCTION - Actual spindle speed output - Auxiliary function lock - Constant surface speed control - M-code function - Multi spindle control - Rigid tapping - S-code function - Spindle orientation - Spindle serial output - Spindle speed override - [Spindle sychronous control] PROGRAM INPUT - Absolute / incremental programming - Addition of custom macro common variables #100~#199,#500~#999 - Automatic coordinate system setting - Canned cycle for drilling / Turning - Circular interpolation by R programming - Coordinate system setting G50 - Custom macro - Diameter/radius programming (X axis) - Direct drawing dimension programming - Direct input of coordinate system shift - G code system A / B / C - Interruption type custom macro - Label skip - Macro executor - Manual absolute on and off - Maximum program dimension ±9 digit - Multiple repetitive canned cycle G70 - G76 - Multiple repetitive canned cycle II - Optional block skip 9 piece - Pattern data input - Parity check - Plane selection G17, G18, G19 - Pocket calculator type decimal point programming - Program file name 32 characters - Program stop / end (M00, M01 / M02, M30) - Programmable data input G10 - Sequence number N8 digit - SUB program call 10 folds nested - Work coordinate system G52-G59 TOOL FUNCTION / TOOL COMPENSATION - Automatic tool offset - T-code function T2+2 digits - Tool geometry / wear compensation - Tool life management - Tool Load Monitoring system * - Tool nose radius compensation - Tool offset G43, G44, G49 - Tool offset pairs ±6 digits : 64 [128] pairs - Tool offset value counter input - Y-axis offset EDITING OPERATION - Number of registered programs 400 [800] ea - Part program editing - Part program storage size 1280m (512kB) [ 2560m (1MB) ] - Play back SETTING AND DISPLAY - Alarm history display - Multi-language display - Operating monitor screen - Program comment display 31 characters - Run hours / part count display - Self-diagnosis function - Soft operator's panel - Tool path graphic display DATA INPUT / OUTPUT - External work number search 15 points - Memory card input / output - RS232C interface - Screen hard copy OTHERS - Cycle start and lamp - Display unit - Feed hold and lamp - MDI unit - NC and servo ready - PCMCIA port in the front of LCD display unit - PMC system - USB port in the front of LCD display unit INTERFACE FUNCTION - Ethernet function Embedded ethernet OPERATION GUIDANCE FUNCTION - EZ Guidei (Conversational Programming Solution) - EZ Operation package OPTIONAL SPECIFICATIONS INTERPOLATION FUNCTIONS - Multi step skip FEED FUNCTION - Advanced preview control TOOL FUNCTION / TOOL COMPENSATION - Tool offset pairs 99 [200] pairs DATA INPUT / OUTPUT - Fast ethernet / Data server - Automatic data backup OPERATION - Manual handle feed 2unit - Manual handle interruption - Part program storage size 5120m (2MB) ROBOT INTERFACE - Robot interface with PMC I / O module (Hardware between PMC I / O modules) - Robot interface with PROFIBUS-DP [ ] : LYNX 220LSY only * : According to the business contract made Doosan, some regions have Tool Load Monitoring system as option. 19

20 Head Office Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea Tel : / 8671 / 8680 Fax : Doosan Infracore America Corp. 19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : Fax : Doosan Infracore Germany GmbH Emdener Strasse 24 D Dormagen Germany Tel : Fax : Doosan Infracore Yantai Co., LTD 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : (808, 805) Fax : EN SU - The specifications and information above-mentioned may be changed without prior notice. - For more details, please contact Doosan.

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