Fixed Headstock Type CNC Automatic Lathe

Transcription

1 Fixed Headstock Type CNC Automatic Lathe

2 The BNA series packs sophisticated functions and high accuracy into a space-saving compact body. The BNA series aims to set the new standard for machines for cutting bar stock, based on the concept of space savings and sophisticated functions. The BNA42S enables back machining with its 2 spindles and 1 turret and combines a high level of basic performance with convenience of use. The BNA42DHY achieves further shortening of cycle times by adding a compact sub-turret to provide superimposition machining and other forms of simultaneous machining. The BNA series offers high performance in compact space, round-the-clock stability and accuracy; and ease of use for fast set-ups and quick changeovers.

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5 Basic Construction and Axis Configuration Y1 X1 High-rigidity Scraped Slideways Support Powerful Cutting SP1 Z1 High-rigidity scraped slideways are used on all axes except for X axis of SP2. These slideways with face contacts have exceptional rigidity and damping characteristics, achieve powerful cutting, and help to prolong the lives of cutting tools. Turret HD2 Turret HD1 SP2 X2 Z2 Y-axis Function and Sub-turret The combination of the Y-axis function incorporated in the main turret (HD1 and the compact 6-station sub-turret (HD2 can achieve further reductions in machining time through overlap processing and other forms of machining performed simultaneously on the main and sub spindles. Inspiring Tooling Possibilities Simultaneous front/back machining Revolving tools with rotational speeds of up to 5,000 min -1 can be mounted at all positions (8 positions with independent drive. The range of machining possibilities is broadened by the ability to use multi-tool holders including triple and quad turning holders, quad sleeve holders and quad driven tool holders. 5

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7 Basic Construction and Axis Configuration Stable, accurate and strong The machine bed has a platform structure with traditional square, hand-scraped slidways for assured accuracy and long tool life. The unit mounting faces are not distorted by the effects of heat, and even if the units are subject to thermal expansion they are all displaced in the same direction (perpendicular to their mounting faces, minimizing relative deviations between the workpiece and cutting tools. SP1 Z Turret HD1 SP2 X B Sub-spindle Enables Complete Machining The S model delivers increased versatility with the provision of a sub-spindle for pick-off and back machining. Multiple tool holders enable the use of many tools for unrivalled flexibility in a bar turning machine of this compact size. All BNA models incorporate the latest control technology for reduced noncutting time and improved productivity. Extensive Tool Range The 8 station turret with half indexing in combination with multi tool holders helps to standardize set-ups and enable fast changeover to a different workpiece. With double, triple and even quad tool holders you are assured of sufficient tool positions even for complex workpieces. Back machining using tools installed in a triple sleeve holder 7

8 Substantial Reduction in Non-cutting Time Miyano s unique control system cuts non-cutting time by 27% (compared to previous model, achieving a 13% reduction in terms of total cycle time. Conventional machine Cutting time Non-cutting time 75.5 sec sec. 27% reduction (non-cutting time 147 sec. BNA-S 75.5 sec. 52 sec sec. 13% reduction (Total cycle time Workpiece used for data measurement Program handwheel (DHY Easy prove-out is assured using the handwheel for program prove-out. Options Part catcher Catches workpieces without damaging them and transfers them to the part conveyor. Part conveyor Transports workpieces received from the part catcher to outside the machine. Chip conveyor Ejects chips smoothly. Various types are available to suit the application. Bar feeder A range of barfeeders is available for short or long bars. 8

9 Support Software Arbitrary Point Control by B (Z2 axis The approach for secondary operation can be made at any required point on the B (Z2 axis, so there is no need to consider the position of the B (Z2 axis when setting the offset for tools that operate on the subspindle (SP2. Wasted motion is eliminated, and a smooth transition from primary to secondary operation can be made at turret index, helping to reduce cutting time. Main spindle (SP1 Z-axis geometry tool offset Any required point on the B (Z2 axis Sub-spindle (SP2 B (Z2 axis independent commands (S Type B (Z2 axis independent multiple block commands can make it possible for B (Z2 axis programs input in advance to run independently from the main program. B (Z2 axis commands can contain maximum 10 blocks. Machining Support Screens Machining program example O1000 ; G591 ; G591 B-axis program registration start G0 B-260. ; B-axis forward G01 B F4000. ; B-axis positioning M408 ; M408 M403 completion confirmation M118 ; M118 SP2 chuck close G590 ; G590 B-axis program registration end N8 CUT OFF M91 ; M91 SP1 position coder selection G28U0 ; X-axis origin point return M291 ; M291 B-axis program execution start T0808M117 ; Turret selection, M117 SP2 chuck open G0G97Z0.S2000M403P11 ; Z-axis positioning, M403SP1&2 Synchronous forward Immediate completion X23.0 ; X-axis positioning M290 ; M290 B-axis program execution completion confirmation G506K0.05F500 ; G506 B-axis incremental move G99G1X-1.0 ; Cut off G0X50.0M205 ; M205 SP1 2 Synchronous stop You can call up the various support screens with a single touch, greatly improving working efficiency. Synchronous Execution from M291 Machining data Entering the machining length and position of the cut-off here makes it easier to measure geometry offsets and to set tools. Tool setting Used to measure geometry offsets. It can also be used for tool mounting support, to ensure that the overhang of all tools is fixed at a constant value. Tool counter Informs you of the timing (count-up for tool changes in accordance with the set tool counter stop value. You can also enter wear offsets. Cycle time Allows you to measure the cutting time, non-cutting time and running time in each cycle. Automatic running monitor (Spindle / revolving tools Allows you to check the status of the spindle during automatic running. Automatic running monitor (axis Allows you to check the status of controlled feed axes during automatic running. Automatic running monitor (status Allows you to check the machining conditions during automatic running. Start condition Displays information on the start conditions for automatic running. Availability of machining support software for each machine model DHY S Machining data Tool setting Tool counter Spindle and revolving tool unit Allows you to set the speed range (in manual operation of the spindle and revolving tools, and to set the spindle override. Maintenance Used to access maintenance settings. Tool monitor (option Allows you to monitor tool wear and breakage by checking the current state of the machining and status of the cutting tools in terms of numerical values based on test data. Cycle time Automatic running monitor Start condition Spindle and revolving tools Maintenance Tool monitor N /A 9

10 Tooling system S Cut off tool holder (3/4 1/2 Chuck collet Nut End mill Turning tool Doble turning holder Doble turning holder S Straight shank drill X spindle unit Turning holder ping collet Stopper plate collet Z spindle unit Knee tool holder Pull out finger Turning holder S Stopper plate S ZS spindle unit Combination holder Collet holder ping collet Chuck collet 8 Station turret Nut Collet holder Straight shank drill Chuck collet Straight shank drill Double sleeve holder End mill Z double spindle unit ping collet Straight shank raemer Round hole bush Triple sleeve holder Boring tool Double sleeve holder D Drill bush 20 Max. Ø12 Drill holder Straight drill Double sleeve holder A Cap A DHY Triple turning tool holder Double turning tool holder X Spindle unit Cut off tool holder 20 12(3/4 1/2 Turning holder Chuck collet Double turning holder Nut End mill Stopper plate ping collet Z Spindle unit Double turning holder S Straight shank drill Turning tool ping collet Knee tool holder Pull out finger Turning holder S Stopper plate S ZS Spindle unit Plain holder & turning Collet holder ping collet Chuck collet Nut Collet holder Straight shank drill ping collet Round hole bush Boring tool Double sleeve holder D Drill bush 20 Max. Ø12 Drill holder Straight drill X Double Spindle unit Double sleeve holder A Cap A Quad sleeve holder Z Four Spindle unit Round hole bush End mill Z Double Spindle unit Straight shank reamer Triple sleeve holder Straight shank drill Chuck collet Double sleeve holder Boring tool HD2 6 Station turret Z Double Spindle unit 10 HD1 8 Station turret

11 Tooling area S 154 Z stroke Main spindle Collet chuck M Sub spindle X Stroke st. H200 5" Power chuck 135 B Stroke DHY Z1 Stroke St. H200 External view S 1, X2 Stroke X1 Stroke Y Stroke Z2 Stroke DHY 250 1,900 2, ,680 1,120 1, ,290 1,480 1, , ,240 1,450 11

12 Machine Specifications Items BNA-42S2 BNA-42DHY2 Machining capacity Max. work length 100 mm Max. machining diameter of bar work SP1 42 mm Dia. SP2 34 mm Dia. Slide stroke Turret slide stroke X1 axis 135 mm 140 mm Z1 axis 235 mm Y1 axis (±35 mm Spindle slide stroke X2 axis mm Z2 axis mm B axis Spindle Number of spindle 2 Spindle speed range SP1 60-6,000 min -1 SP2 50-5,000 min -1 Inner diameter of draw tube SP1 43 mm Dia. SP2 30 mm Dia. Collet chuck type SP1 Hardinge S20, DIN173E, B&S#22D, JPN34, Hainbuch SP2 DIN173E, B&S#22D, JPN Power chuck type SP1 5" thru-hole chuck Turret Number of turret 1 2 Type of turret HD1 8 ST. HD ST. Shank height of square turning tool 20 mm Sq. Diameter of drill shank 25 mm Dia. Revolving tools Number of revolving tools Max.8 Type of revolving tools Single Clutch Tool spindle speed range 50-5,000 min -1 Machining capacity Drill Max.10 mmdia. Max. M6 1 S45C (M Spiral tap and Point tap only Max. M BSBM Feed rate Rapid Feed rate X1 axis 20 m/ min Z1 axis 20 m/ min Y1 axis m/ min X2 axis m/ min Z2 axis m/ min Baxis 20 m/ min --- Motors Spindle drive SP1(Cs 7.5/ 5.5 kw (15min./ cont SP2(Cs 5.5/ 3.7 kw (15min./ cont Revolving tool drive 2.8/ 1.0 kw Coolant pump 0.18 kw High pressure coolant drive 1.0/ 0.6 kw (60/ 50Hz Tank capacity Hydraulic oil tank capacity 7L Lubricating oil tank capacity 2L Coolant tank capacity 165L Power supply Voltage AC 200/ 220 V ± 10% Capacity 28 KVA 30KVA Fuse 100 A Air supply 0.5 MPa Machine dimensions Machine height 1,660 mm 1,680 mm Floor space W 2,150 D1,290 mm W 2,240 D1,450 mm Machine weight 2,800 kg 3,000 kg Optional accessories Spindle air blow, Spindle Brake, High pressure coolant, Coolant level swich, Signal tower, Coolant mistcollector, Automatic fire- extinguishing equipment, Automatic power shut-off, Chip conveyor, Chip box, Parts catcher, Parts conveyor, RS-232C, 100V NC Specification MIYANO -FANUC 0i-TD Controlled axis X, Z, B axis (BNA-S2 X1, Z1, Y, X2, Z2 axis (BNA-DHY2 Min. input increment 0.001mm (Diameter for X axis, 0.001deg. Min. output increment X axis: mm, Z axis: mm Parts program storage capacity 1Mbyte (2560 m e length Spindle function Spindle speed S4-digits, Directly specified (G97, Constant Cutting speed control (G96 Cutting feed rate F3.4 digit per revolution, F6 digit per minute, directly specified Cutting feed rate override 0-150% (in 10% increments Rapid traverse rate X, Z, B axis : 20m/ min (S2 X1, Z1, Z2 axis: 20m/ min Y, X2 axis: 12m/ min (DHY2 Interpolation G01, G02, G03 Threading G32, G92 Canned cycle G90, G92, G94 Work coordinate setting Automatic Setting, 64 work coordinate setting by the tool position memory and the geometry offset. Tool selection and work coordinate settings, Tool selection and work coordinate settings are selected and tool wear compensation from1-64 by T AABBCC at the specified position for each turret tool wear compensation is selected by BB. Direct input of tool position by measured MDI Input/Output interface PC card slot Automatic operation 1 cycle operation/continuous operation, Single block, Block delete, Machine lock, Optional block skip, Dry run feed hold Others 8.4" color LCD, No of registered programs: 800, Decimal point input, Manual pulse generator, Memory protect, AC digital servo motor, etc. NC standard functions Chamferring/ Corner R, Tool nose R compensation, Constant peripheral speed (G96, Background editing, Programmable data input (G10, Operating time/ Parts No. display, Multiple repetitive canned cycle (G70 -G76 Rigid tap function (Main & sub, Cylindrical interpolation, Custom macro B, Drilling canned cycle (G80 -G86 Tool life management system. PRINTED IN JAPAN JUN. 2015