CAMLESS CNC 6-SPINDLE BAR MACHINE

Transcription

1 CAMLESS CNC 6-SPINDLE BAR MACHINE B6-16 / B6-27 / B6-32 FOR YOUR TIME & COST SAVINGS SHIMADA MACHINERY

2 CNC - Multi Spindle Machine Shimada s B6 NC Series Lathes are a family of Camless 6-spindle fed with an automatic bar feeder and can be optionally equipped with up In roughly the foot print of a single spindle lathe, Shimada technology essential to JUST IN TIME manufacturing success; the unparalleled matic, the precision and quick set-up time of a CNC, and the of an automatically-loaded bar feeder. Three selections for Parts Small Diameter B6-16 Mid Diameter B6-27 Large Diameter B6-32 2

3 Bar Type Automatics which can be to 3 CNC slides. combines the three factors performance of an Autounattended productivity The Shimada B6 provides a superb machine platform for the quick production of the full diversity of high volume parts with exacting accuracies and requiring minimal set-up times. 1 Models 2 Set up hree models, and bar stock sizes, are available to best meet your T machining requirements. B6- (16, 27, 32) without any CNC slide B6- (16, 27, 32) NC-S with one CNC slide ( X1 - Z1 ) B6- (16, 27, 32) NC-W with two CNC slides ( X1 - Z1 + X2 - Z2 ) B6- (16, 27, 32) NC-T with three CNC slides ( X1 - Z1 + X2 - Z2 + X3 - Z3 ) Easy set-up. No cams are used. The CNC operation completely eliminates the need for expensive, time-consuming designing, manufacture, and verification of cams. The typical set-up of even a very complicated part can be completed in less than three hours. 3 4 NC control is optionally available for the End Tool Post, Cross Slide, C and Back Spindle for even easier and more accurate feed control. NC Slide Utilizing Shimada s Automatic Index Error Compensation and CNC slides, high precision machining is a snap. The CNC tool post(s) simplify complicated contouring, single point threading, or other highly-precise operations. As with any CNC, the dimensional requirements are easily maintained with use of the tool offsets. 5 6 Spindle The spindle bearing ID is 70mm (2 ¾ ), largest in its class, and sufficiently robust enough to support even the heavier work pieces. Bar Feeder An Automatic Bar Loading System comes standard with each bar feeder. With a 3.3M (130 ) bar length capacity, the loading system incorporates a shock absorber which ensures that even large diameter bars reach the loading station smoothly and without jamming. Bar remnants are automatically ejected at the rear end of the loader. The system includes an automatic, pre-programmed inching device to feed the new bar a few millimeters beyond the cut-off tool so the bar s rough end can be faced off. Diameters 7 Bar Feeders are to be chosen from IEMCA or PIETRO CUCCHI brands. Tooling Various optional tooling attachments are available to further maximize the machine s efficiency. These can include a tapping attachment, a thread rolling attachment, a high speed drilling attachment, or even independent feed of end tools. Shimada expertise can solve every machining difficulty. 8 9 The B6 Series incorporates a large machining zone and chip floor in a small footprint. Shimada s B6-NC models are equipped with highly reliable Fanuc drives and motors and are operated by a user-friendly Fanuc control. Castings and all internal components are of Japanese origin and meet stringent JIS requirements. 3

4 TECHNOLOGY Wide Tooling Zone for Easy SetShimada B6-NC Series comes with a bar feeder equipped with automatic bar loading and remnant discharging system. Combined features of CNC flexibility, 6-spindle speed and easy set-up makes B6-NC Series an ideal machine for large volume production with short turn-around time. Bar Feeder Controller Ope Pan Bar Feeder (Standard) Feed Tube Bar Feeder SHIMADA s bar-fed, cam-less B6-NC Series p a new concept in flexible and effective 6 spindle m SHIMADA has over sixty years of chucker-type lathe buildin The new design of our B6-NC Series comes from the kn expertise we ve obtained with the successful installation o multiple spindle machines. The B6 is affordably prices, com unique features and functions, and is offered with several too Collet Chuck Ind Chucking Mechanism Bar Stocker (Side loading type) Finger for Remnant Discharge / New Bar Loading End Tool Slide Three-point support Construction for both guideways 520 mm (24.7 ) 4 The End Tool Post is guided along a chevron-type (V shaped) slideway which eliminates any zig-zag movement and prevents tension torque while ensuring smooth and accurate machining. Feed Tube Hydraulic Cylinder for Chuck Open / Close

5 -up Pos. 5 NC Slide Pos. 4 NC Slide eration nel NC Slide Work-Eject Conveyor Tooling Zone provides machining. ng experience. now-how and of over 4,000 mes with a few oling choices. k Error Detector dex Carrier Bar Stopper End-Tool Post Back Spindle Part Unloader Parts Eject Conveyor Parts Eject Sensor 5

6 EVALUATION CNC 6-Spindle Bar Machine B6 Machine Specifications Function Spindle Bar Capacity End Tool Slide Back Spindle (Optional) Machine Weight (without bar feeder) Item Model B6-16 B6-27 B6-32 Number 6 Bearing I.D. φ55 (φ2.2") φ70 (φ2.8") Max. Spindle Speed 5000r.p.m 3000r.p.m Max. Bar Diameter φ4-φ16 (φ0.16-φ0.63") φ10-φ27 (φ0.4-φ1.06") φ14 -φ32 (φ0.55 -φ1.26") Max. Feed Length 120mm (4.7") Max. Bar Length 3.3M (130") Optional : 4.3M (170") Drive System Camless Hydraulic (NC Servo) Tool Diameter φ55 (φ2.2") Stroke 250mm (9.84") Drive System NC Servo Max. Stroke 150mm (5.9") Max.Collet Chuck Dia. φ16 (φ0.63") φ25 (φ1") φ32 (φ1.25") With 3 NC Slides 5200kg (11500lb) 5600kg (12400lb) 6000kg (13300lb) Slide Function Item Without NC 1 NC Slide 2 NC Slide 3 NC Slide Drive System Pos. 1 Camless Hydraulic 25mm (1") for Cut-off Cross Slide NC Slide (Control:FANUC) Stroke Pos. 4 Pos. 5 Pos. 6 Pos. 2 40mm (1.6") Pos. 3 40mm (1.6") Pos. 4 25mm (1") Pos. 5 25mm (1") Pos. 6 25mm (1") X-Axis Stroke 120mm (4.7") Z-Axis Stroke 120mm (4.7") X-Axis Stroke 70mm (2.75") Z-Axis Stroke 60mm (2.36") X-Axis Stroke 50mm (1.96") Z-Axis Stroke 50mm (1.96") 6

7 Series Standard Accessories Hydraulic Power Unit Inverter Bar Feeder (with Auto. Bar Loading System) Collet Chuck (6 pcs.) No.1 Cross Slide No.2 Cross Slide Warning Light No Bar Alarm Cross Slide Alarm Chucking Error Alarm Hand Tool Kit Levelling Blocks Work Lignt NC Canned Cycle Optional Chamfering Corner Radius Tool Geometry / Wear Compensation Tool Radius Compensation Automatic Index Error Compensation Key Lock for Program Protection Single Block Machine Lock Dry Run Inch / Metric Conversion Multi Language Display Alarm History Options 1) Back Spindle NC Servo Driven 2) Back Drill 3) Tapping Attachment On Pos. 5 or Pos. 6 4) Single Point Treading 5) Thread Rolling Device 6) Hydraulic Tank Heater 7) Oil Temperature Controller 8) Cross Slide Without NC NC-S NC-W NC-T (Optional : One-touch Digital Pos. 3 Adjustment type) Pos. 4 NC NC NC Pos. 5 NC NC Pos. 6 NC 9) High Speed Drilling Attachment 10) Independent Feed On Pos. 5 or Pos. 6 11) Rolling Center 12) High Pressure Coolant 13) Chip Conveyor Screw type / Hinge type / Magnet type / Rolling drum filter type 14) NC for end tool slide / cross slide 15) Graphic Display (with diagram conversation mode) 16) Drill Detector 17) Parts Catcher 18) Parts Eject Conveyor 19) Mist Collecter 20) Auto Fire Extinguisher 21) Quick change Tooling System 22) Tool Holders etc. 7

8 PRODUCTS Dimensions 7200 (283.4") 4300 (169.3") 1230 (48.4") 1600 (63") 1800 (70.8") 2640 (103.9") 2050 (80.7") 2300 (90.5") The above dimensions and layout are based on the IEMCA bar feeder. Product specifications, accessories, and machine appearances are subjected to change without notice. Shimada also offers : Multi-Spindle Chucker type 6 spindle SC-6E SC-6EH CNC 6 spindle CN spindle SS-8 CNC 8 spindle SS-8NC Multi-spindle Bar type CNC 6 spindle B6-16NC B6-27NC B6-32NC NC lathe CNC 2-spindle Indexer 2SI-6 2SI-8 2SI-10 CNC 4-spindle Horizontal HS4200 CNC 4-spindle Vertical VT4-350 SHIMADA MACHINERY CO.,LTD. Head office Sawakihama Mito-cho, Toyokawa, Aichi TEL (0533) FAX (0533) URL Distributed by :