Your profit EMCOTURN E45. CNC turning center for bar stock work up to Ø 45 (51) mm and chucking work TURNING EMCO-WORLD.COM

Transcription

1 Your profit EMCOTURN E CNC turning center for bar stock work up to Ø () mm and chucking work TURNING EMCO-WORLD.COM

2 The EMCOTURN E i WORK AREA Plenty of open space Straight chip fall Top ergonomics TOOL TURRET stations VDI axial stations driven Tapping without length compensation Polygonal turning, mesh, etc. SPINDLE High drive performance Thermoresistant construction Large speed range A- spindle connection Bar capacity Ø () mm BAR LOADER PACKAGE Short bar loader Max. bar length mm Incl. spindle extension Parts catcher Interface Warning light Adaptor sleeves Threaded bolt (Heat treatable steel) Fitting (Steel)

3 n the tailstock version Perfect European engineering, superbly equipped with a Y axis, mm more machining length, C axis, driven tools with a kw drive performance and a choice of a Siemens or Fanuc control unit. A cost-effective bar loader package or an integrated automation solution is available on request. CONTROL UNIT Cutting-edge digital control technology Sinumerik 88D /," or Fanuc i-tf / " incl. ShopTurn or ManuaGuide i 7 SHELF Space for measuring devices and operatin tools Optional for the Sinumerik PC keyboard 8 7 Y-AXIS Travel + / mm 9 implemented in the machine construction Large distance between guide rails Stable and compact construction, without restrictions 8 MACHINE CLADDING Comprehensive protection against chip flying % coolant-tight Large door safety glass Free view into the workroom Built-in buttons make it easier to operate the machine Easy to clean the coolant tank Socket (Stainless steel) Pin guide (Heat treatable steel)

4 The EMCOTURN E in th WORK AREA Plenty of open space Straight chip fall Top ergonomics TOOL TURRET stations VDI radial stations driven Servo controlled with adjustable swivel speed Tapping without length compensation Polygonal turning, mesh, etc. SPINDLE High drive performance Thermoresistant construction Large speed range A- spindle connection Bar capacity Ø () mm 8 COUNTER SPINDLE Complete machining of components Incl. C axis for milling operations Incl. part ejector Incl. flushing Optionally available with a passage for unloading long shaft parts HYDRAULIC PRESSURE ADJUSTMENT Ergonomically designed Automatic alignment of the pressure switch Distributor (Brass) Camshaft (Brass)

5 e counter spindle version The EMCOTURN E SMY. The perfect solution for economic, off-the-shelf complete machining. Fitted with a counter spindle, driven tools, a high-precision C axis and extremely fast rapid motion speeds, the EMCOTURN E SMY gives you everything you need for manufacturing complex turned-milled parts efficiently and at a low price. The highlight of the machine is its very stiff Y axis with long travel for almost unlimited machining capabilities with maximum precision. CONTROL UNIT Cutting-edge digital control technology Siemens 88D /," or Fanuc i-tf / " incl. ShopTurn or ManualGuide i 7 SHELF Space for measuring devices and operating tools Optional for the Sinumerik PC keyboard 7 8 Y-AXIS Travel + / mm 9 implemented in the machine construction Large distance between guide rails Stable and compact construction, without restrictions 9 9 MACHINE CLADDING Comprehensive protection against chip flying % coolant-tight Large door safety glass Free view into the workroom Built-in buttons make this easier to operate the machine Easy to clean the coolant tank Eccentric disc (Aluminium) Push-on contact (Steel)

6 Tooling system. -station axial style tool turret VDI with two bolt hole circles. The outer for the stationary tools, the inner one for up to driven tool. No tool rise, interconnection with directional logic. Switches with bidirectional logic DIN 8 coupling. Tool head. -position VDI radial turret with single-motor engineering. A servo motor powers the driven tools and the swivel movement. No tool rise. Switches with bidirectional logic. Every station can hold driven tool holders with a DIN 8 coupling. EMCOTURN E Technical Y axis. The Y axis is integrated into the basic machine structure and stands at 9 to the X axis. Extremely short projections form the basis for solid turning and drilling operations, as well as milling operations without interference contours. MAIN SPINDLE High drive power Compact, thermostable construction Large speed range A - spindle nose TOOL TURRET VDI quick change system driven tool stations No alignment of the tool holder Can be used on both spindles Bar capacity diameter mm ().8"(.") Swivel speed adjustable with override MACHINE BASE Extremely stiff welded steel fabrication Compact structure Very high thermostability Filled with vibration-absorbing material ROLLER GUIDES In all linear axes Preloaded No backlash in any direction of force High rapid motion speeds No wear Minimal lubrication COUNTER SPINDLE Large speed range C axis Spindle clamp A - spindle nose MACHINE STAND Thermally isolated from the machine base Coolant container that is larger and easier to clean % sealed against coolant leaks

7 Counter spindle and parts catcher. The counter spindle includes a parts ejector with stroke monitoring and coolant feed. It ejects the parts automatically into the parts catcher, which then removes them from the machine and stores them in a bin or on an accumulating conveyor. Tailstock. On the EMCOTURN E with tailstock, the tailstock is set up on the linear roller slide and can be automatically positioned within a range of mm. The live center is integrated into the body of the tailstock and can be removed using a pressure wedge. Highlights Powerfull driven tools Highlights Y axis for complexe milling operations Counter spindle for complete machining mm more working length for shafts Flexible automatic tailstock Top thermostability Extreme machining precision Very compact machine layout State-of-the-art control technology from Siemens or Fanuc incl. ShopTurn or ManualGuide i Validated quality Made in the Heart of Europe ROUNDNESS AND SURFACE QUALITY Material: Brass (Cu Zn Pb ) Cutting tool: Carbide insert CCGX 9 T -AL Turning diameter: ø mm Cutting speed: m/min Feed rate:. mm/rev Cutting depth:. mm As measured: Roundness: Surface finish:. μm Ra =. μm REPEAT ACCURACY Material: Steel - Mn Cr Turning diameter: ø h Tolerance: μm Spindle speed: rpm Feed rate:.8 mm/rev Cutting depth:. mm As measured: Range: μm Cm value:.7 Long term machining accuracy: μm

8 Work area EMCOTURN E with tailstock Work area and turret clearance EMCOTURN E Machine layout EMCOTURN E with EMCO COMPACT LOAD

9 Work area EMCOTURN E with counter spindle Work area and turret clearance EMCOTURN E 7 Hub Z max. 9 9 WZ-L nge 7 SW Hub Y 7 79 Hub X 8 KFD-HS max.9 min.9 Hub X - KZF 7E 7 Hub Z / Perfoamance diagram M [Nm] P [kw] M (S-%ED) 78 7 P (S-%ED) 8 n [min - ] M [Nm] 8 P [kw] n [min - ] Motor characteristics for main spindle M [Nm] P [kw] P (S-%) M (S-%) 8 n [min - ] Motor charasteristics for counter spindle M [Nm] Motor characteristics for axial tool turret VDI 8 n [min - ] Motor characteristics for radial tool turret VDI P [kw]

10 EMCO swing loader. The integrated solution. Tailor-made solutions. For preformed blanks and parts with a diameter larger than the spindle capacity, we offer an integrated swing loader for fully automated loading and part removal. This has been designed to form a harmonious single entity with the machine. The machine control system takes care of positioning. A short bar loader and a -meter bar loader are available from EMCO for workpieces from bar stock. SWING LOADER STROKE CONVEYOR BELT

11 Maximum output Minimum space required. The EMCO swing loader is a universal loading system for all types of pre-formed blanks. It can be customized individually to the customer s requirements using numerous gripper and handling systems. How we do it: we standardize the components but create a customized solution. The result: a custom-tailored machine for the same price as a standard unit. Integrated Swing LOADER. The integrated EMCO Swing LOADER can pick-up the raw part from the feeding system and transfer it through the little door at the side into the machine. There the part is loaded into the chuck against a stop. If needed, the part also can be handled preoriented. Finished parts. The finished mostly are unloaded with the partscatcher on to a finised parts are mostly conveyor. Customization: A wide range of gripper and handling systems are available. -finger gripper with 8 rotary module for loading blanks fed in vertically -finger toggle lever gripper for loading shaft parts Parallel grippers with 8 rotary module for loading shaft parts (st and nd chucking) Large storage capacity chain feeding system for loading preformed blanks with the correct orientation Multiple infeed chutes for loading rotationallysymmetrical blanks. The length of the blanks determines the number of infeed chutes. Chain feeding system with V-supports for preformed shaft parts of various shapes.

12 EMCOTURN E Technical Data ZERTIFIZIERT EN ISO 9 ZERTIFIKAT NR. 9 TÜV AUSTRIA CERT GMBH Work area Swing over bed mm (.9") Swing over cross slide mm (.8") Tool turret axial / radial Number of tool positions / Tool holding shaft in accordance with (DIN 988) / Distance between centers 7 mm (.") Distance between spindle noses f. counter 7 mm (8.") spindle version Max. turning diameter with axial turret with radial turret mm (8.7") mm (.8") Maximum part length 8 mm (8.9") Tool cross-section for square tools Shank diameter for boring bars Turret indexing time Driven tools DIN 8 axial / radial x / x mm (.78 x.78 /. x.") Ø / Ø mm (. /.98"). sec Maximum bar-stock diameter Ø () mm (.77") Number of stations / Travel Travel in X / Z / mm (." /.") Travel in Y + / mm (+." / -.") Drive performance Maximum torque Speed range / kw (. /. hp) / Nm (.8 /.8 ft/lbs) / rpm Spindle Speed range () rpm Spindle torque 78 () Nm (7. ft/lbs) Spindle nose DIN A- Spindle bearing (inner diameter at front) 8 mm (.") Spindle bore mm (.") Counter spindle Speed range rpm Spindle torque (Siemens / Fanuc) / Nm ( /.7) Spindle nose DIN KK Spindle bearing (inner diameter at front) 7 mm (.8") C axis Resolution. Rapid motion speed rpm Spindle indexing. Automatic tailstock Travel mm (.") Quill thrust N (8.8 lbs) Maximum travel speed ca. m/min (787. ipm) Quill bore taper MT Drive Power Main spindle kw (7. hp) Counter spindle (Siemens / Fanuc) / 7, kw (. /.) Feed drives Rapid motion speed X / Y / Z Feed force in the X / Y / axes / / m/min (9.9 / 9.7 / 8. ipm) / N (899. / 899. lbs) N ( 8.8 lbs) Feed force in the Z axesn Acceleration from to rapid speed X / Z / 8 m Position variation Ps (according to VDI ) X / Y / Z Coolant system / / μm Tank volume liters ( Gal) Pump performance,7 (,) kw.77 ( hp) Pump power, bar / bar / l/min Punp power 9, bar / bar (optional) / l/min Power consumption Connected load value kva Air pressure required bar Dimensions Height of center above floor mm (.") Machine height 9 mm ( 77.") Required space for machine (LxD) 7 x 7 mm (. x 9.") Total weight of the machine Tailstock / Counter spindle Safety devices / kg (77 / 888 lb) CE compliant EN. /7. Technical modifications reserved. Errors and omissions excepted. EMCO GmbH Salzburger Str. 8. Hallein-Taxach. Austria Phone Fax info@emco.at