MODULAR VERTICAL MACHINING CENTER Xpert-V

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Ellen Ward
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1 MODULAR VERTICAL MACHINING CENTER

2 PURE PERFORMANCE Added value - by modularity, flexibility and excellent process performance - This is not just the name of an usual machining center but for a first-class, modular and extremely flexible machining solution. The offers a real added value to your challenging machining tasks in the fields of mold & die and general machining applications. You ll not only benefit from the superior machine quality but also from our experts, who will support you with their excellent experience and tools for achieving best results on your workpieces. Application examples

3 MODULAR & FLEXIBLE Vertical High-Gantry Machining Center Unique box-in-box design with 4-way guided cross slide and 4-way guided ram Modular construction, individually configurable, various customized options Reliability and safe machining process due to proven high quality machine components Excellent machining results due to: - dynamic linear axes drives - thermosymmetric design - constantly high machining performance in all work directions due to box-in-box design of the ram work unit Wide range of available (fork) milling heads and motor spindles Versatile positioning and rotary table selection for maximum flexibility 3 widths Y 1200 / 1600 / 2500 mm 2 lengths standard / double 2050 mm 1650 mm 1300 mm Optimum height adjustment thanks to solid side walls made of special concrete in three different sizes

HEADS & TABLES Added value - by perfect choice of milling head and work table configuration for all your

(optional with C-axis function) with a great variety of different vertical and horizontal work tables you

From strong and highly productive rough cutting of cubic and rotational workpieces up to superior finish

1400 1400 15 5.5 15 C 1200 HS 1200 2.55 500 2 C 1200 HT 1200 2.

6 8 4 Perfect flexibility Vertical rotary table Horizontal table with counter-bearing for shaft machining

4 HEADS & TABLES Added value - by perfect choice of milling head and work table configuration for all your tasks By combination of four different types of milling heads for simultaneous 3- to 5-axes machining (optional with C-axis function) with a great variety of different vertical and horizontal work tables you ll get maximum of flexibility for all of your different tasks. From strong and highly productive rough cutting of cubic and rotational workpieces up to superior finish machining of mold and/or dies - we have the right combination of milling heads and work tables for perfect work results. Verticalhead Horizontal table with mounting block and 5th axis VERTICAL Ø mm knm t F F C 1200 HS C 1200 HT HORIZONTAL Ø mm knm t P P C C Perfect flexibility Vertical rotary table Horizontal table with counter-bearing for shaft machining Possibility of work specific selection of milling head and worktable for 3- to 5-axes machining configuration. Type 8 Type 21 Type 30 B-axis / Fork type head C-axis (option) SPECIFICATIOS Type 8 Type 21 Type 30 Type 8 Type 21 Type 30 Max. swivel torque Nm Clamping torque Nm Swivel angle grad ±115 ±110 ±110 ±360 ±360 * ±360 * Positioning accuracy arcsec ±5 ±2.5 ±2.5 ±2 ±2 ±2 DIMENSIONS Length mm Width mm Height from ram to swivel axis mm Dimension from swivel axis to spindle mm /385 a 400/420 b /385 a 400/420 b a=dimension for 21 kw and 34 kw / b=dimension for 50 kw and 42 kw *continuous as option

PROCESS Added value - by a complete package from one competent partner SERVICE Added value - thanks

teamwork of the following disciplines: Machine configuration Selection of machining strategy Work

interdisciplinary team of application and machining experts is making chips to change their

Our highly skilled and motivated team for field service and back office ensures shortest reaction

ELHA also offers a wide range of basic and additional services around your machine such as:

value - by a wide range of options Added value - by efficient process support with DEPO software

variety of available options DEPO CAM and GearEngineer are highly professional software solutions

to learn Very user friendly operation Universal utilization for programmer and machine operator

5 PROCESS Added value - by a complete package from one competent partner SERVICE Added value - thanks to fast and flexible ELHA service The key for successful realization of your tasks is the perfect teamwork of the following disciplines: Machine configuration Selection of machining strategy Work program optimization Optimal choice of tooling Alternative machining methods Day by day our interdisciplinary team of application and machining experts is making chips to change their experience and expertise into your profit. Our highly skilled and motivated team for field service and back office ensures shortest reaction time in order to prevent or reduce machine down times to a minimum. ELHA also offers a wide range of basic and additional services around your machine such as: Preventive Maintenance Machine repair Retrofitting / Rebuilding Training courses PERIPHERALS Added value - by a wide range of options Added value - by efficient process support with DEPO software solutions Increase the usability of your machine by adding individual accessoires from a large variety of available options DEPO CAM and GearEngineer are highly professional software solutions for efficient arrangement of machining processes for die & mold applications as well as for gear wheels of any kind. Basic: 3- and 3+2-axes machining Option: 5-axes-simultaneous machining Easy, quick and sustainable to learn Very user friendly operation Universal utilization for programmer and machine operator Includes 3D tooth shape output for 5-axes gear milling Universal utilization, independent from machine type and manufacturer Completely calculated tooth profile Identical tooth geometry compared with machining on conventional gear cutting machines Measuring probe Tool changer Chip conveyor Coolant cleaning system

6 SPECIFICATIONS DIAGRAMS TRAVELS X-axis (lengthwise) mm Y-axis (cross) mm Z-axis (vertical) mm FEEDS Max. speed m/min 40 Max. acceleration m/s² 3 Feed force kn 25 STANDARD-HEADS Vertical head / HSK / 200 Nm / 25 kw Fork type head 8 / HSK / 56 Nm / 18 kw 1) 1) Vertical milling head / HSK / 200 Nm / 25 kw (S1) Fork type milling head 21 / HSK / 100 Nm / 21 kw (S1) Fork type milling head 8 / HSK / 56 Nm / 18 kw (S1) Fork type milling head 21 / HSK / 170 Nm / 34 kw (S1) Fork type head 21 / HSK / 100 Nm / 21 kw Fork type head 21 / HSK / 170 Nm / 34 kw Fork type head 30 / HSK / 248 Nm / 50 kw 1) 1) 1) 2) Fork type head 30 / HSK / 400 Nm / 42 kw INSTALLATION DATA 1) 2) Operating voltage V 400 Electricity demand A 125 WORKPIECE CARRIER Table length mm Table width mm Max. workpiece load t DIMENSIONS Length mm Width mm Height version 1 mm Height version 2 (increase 350) mm Height version 3 (increase 750) mm Distance table / ram (version 1) mm Weight version 1 / 2 / 3 ca. t 40/45/50 42/47/52 60/65/70 65/70/75 48/53/58 77/82/87 1) autom. head change possible 2) autom. spindle change possible =possible =possible; only B-axis =possible; with B- and C-axis Fork type milling head 30 / HSK / 248 Nm / 50 kw (S1) Wide range of motor spindle / milling heads for optimum, application-oriented machine equipment. Further types with different specifications upon request. Fork type milling head 30 / HSK / 400 Nm / 42 kw (S1) source CyTec spindle power S1 spindle power S6 spindle torque S1 spindle torque S6

INNOVATIONS Added value - by trend setting process development SPEED SHAPING - a revolution in metal cutting technology Stiffeners, tight grooves, ribs, honeycomb structures - these are all features

The conventional milling technology is very time consuming due to small tool diameters and big milling depth.

7 INNOVATIONS Added value - by trend setting process development SPEED SHAPING - a revolution in metal cutting technology Stiffeners, tight grooves, ribs, honeycomb structures - these are all features of modern weight and material saving light weight constructions. But in many cases material savings have additional machining time as a consequence. The conventional milling technology is very time consuming due to small tool diameters and big milling depth. Filigree milling tools only allow low cutting parameters in order to achieve required tolerances and surface qualities. The "speed shaping" process solves this problem to increase productivity. The speed shaping process corresponds to a combined slotting-planing method which is specifically targeted on the production of grooves - no matter whether it is a groove-rib structure, a toothed wheel, a hirth tooth system or a curved groove design - with a so far unreached speed, the material is removed and the groove is formed. The hardware is a combination of a fast linear motor drive for the high cutting speed and a powerful torque motor for tool positioning. Plant 1 Allee 16 D Hövelhof Production, sales & service by ELHA-MASCHINENBAU Liemke KG Plant 2 Otto-Hahn-Straße 27 D Hövelhof Hamburg Hanover Hövelhof Cologne Berlin Phone / Fax / info@elha.de Phone / Fax / module@elha.de Munich 01 / 2017

MODULAR HORIZONTAL MACHINING CENTER Xpert-K

MODULAR HORIZONTAL MACHINING CENTER Xpert-K PURE PERFORMANCE Added value - by modularity, flexibility and excellent process performance Xpert-K - This is not just the name of an usual machining center