Horizontal CNC 3 Axis Livetool Lathe

Transcription

1 Horizontal CNC 3 Axis Livetool Lathe Model : KLR 20M Technical Catalog 1

2 Swing Over Bed 455mm Swing Over Saddle 260mm Maximum Turning Diameter 268mm Maximum Turning Length 600mm Standard Chuck Size 200mm 8 Spindle Nose A2-6 Main Spindle Horsepower 15kW 20hp Main Spindle Speed Livetool Spindle Speed C Axis Index Bed Slant Controller 4500rpm 4000rpm (6000rpm Opt) Degree Flat Bed Fanuc Oi-T Standard 2

3 X Axis Travel Z Axis Travel X Axis Rapid Z Axis Rapid X Axis Accuracy Z Axis Accuracy 175mm (91mm+84mm) RTB 175mm (133.5mm+41.5mm) ATB 625mm 20m/min 20m/min +/-0.005mm +/-0.005mm 6.88 ( )RTB 6.88 ( )ATB ipm 787.4ipm +/ / C Axis Accuracy +/-15 seconds +/-15 seconds X Axis Repeatability Z Axis Repeatability +/ mm +/ mm +/ / C Axis Repeatability +/- 4 seconds +/- 4 seconds 3

4 Standard 4500rpm A2-6 Spindle Specifications Spindle Nose A2-6 Spindle I.D. Main Spindle Horsepower Spindle Maximum Cutting Torque 62mm 15kW 247.0N*m hp 183.3ft*lb 4

5 Standard 4500rpm A2-6 Spindle Clamping Cylinder Specifications Clamping Cylinder Make-Model # Autostrong- M1552 Clamping Cylinder Piston Stroke 22mm Max Clamping Cylinder Rotating Speed 6200rpm Drawtube I.D. 52mm Drawtube Thread (Clamping Cyl) Drawtube Thread (Chuck) M60x2.0 M60x2.0 Length (Spindle Face to Drawtube Advanced Length (Spinde Face to Drawtube Retract) 49.8mm 27.8mm Max Drawbar Force (Push/Pull) 60/57.8KN 13488/12993lbf Max Operating Pressure 40.8 MPa 5920psi Max Cylinder Leakage 3.9l/min 1.03gpm 5

6 Standard 4500rpm A2-6 Spindle Chuck Specifications Chuck Make- Model # Autostrong- N-208-A6 Chuck Diameter Chuck Through Hole Diameter Chuck Clamping Diameter Range Chuck Jaw Stroke Range 200mm 52mm mm 7.4mm Chuck Actuator Stroke Range 16mm Max Clamping Force 91KN 20,457lbf 6

7 Standard 4500rpm A2-6 Spindle Chuck Jaw Specifications Chuck Soft Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HC08 (Three Sets Standard) 1.5 x 60 degrees M12 Chuck Hard Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HJ08 (One Set Standard) 1.5 x 60 degrees M12 7

8 Standard 12 Station Turret Configuration Turret 12 Station Turret Station to Station Index Time 0.4s Coolant System Pressure 20bar 290psi Turret Motor Power 3.0kW 4.0hp Turret Motor Cutting Torque 46.0N*m 33.95ft*lb Turret Motor Speed 4000rpm Standard (6000rpm Optional) Axial Turning Tool Square Shank Size Radial Turning Tool Square Shank Size Boring/ Drilling Tool Round Shank Size Turret Tool Maximum Swing Dia. Clearance 25.0mm (20.0mm Opt) 25.0mm (20.0mm Opt) 32mm 565mm 1.0 Standard (0.75 Opt) 1.0 Standard (0.75 Opt)

9 Standard 12 Station API30 Radial Tooling Blocks Part # Standard Quantity Radial Turning Tool Block (Opt #1) KLR20M-12T-RTB-25LH Factory Order Max Height- Tool Tip to Wedge Clamp (Opt #1) 52.5mm Radial Turning Tool Block (Opt #2) KLR20M-12T-RTB-20LH Factory Order Max Height- Tool Tip to Wedge Clamp (Opt #2) 52.5mm Radial Turning Tool Block (Opt #1) KLR20M-12T-RTB-25.4LH 1 Max Height- Tool Tip to Wedge Clamp (Opt #1) 52.5mm Radial Turning Tool Block (Opt #2) KLR20M-12T-RTB-19.05LH Factory Order Max Height- Tool Tip to Wedge Clamp (Opt #2) 52.5mm Note: 100% Interchangable with DMG-Mori NZ Style Tooling (RH Tooling Available in all listed configurations.) 9

10 Standard 12 Station API30 Axial Tooling Blocks Part # Standard Quantity Radial Turning Tool Block (Opt #1) KLR20M-12T-ATB-25RH Factory Order Radial Turning Tool Block (Opt #2) KLR20M-12T-ATB-20RH Factory Order Radial Turning Tool Block (Opt #3) KLR20M-12T-ATB-25.4RH 1 Radial Turning Tool Block (Opt #4) KLR20M-12T-ATB-19.05RH Factory Order Note: 100% Interchangable with DMG-Mori NZ Style Tooling (LH Tooling Available in all listed configurations.) 10

11 Standard 12 Station API30 Turret Boring and G-Drill Tooling Blocks Part # Standard Quantity Through Coolant U-Drill Holder- KLR20M-12T-UDH-32 Factory Order Through Coolant U-Drill Holder- KLR20M-12T-UDH Note: Rear Seal Plate for Pressurizing Through Tool Coolant is not shown in drawing above. Part # Standard Quantity Boring Tool Block KLR20M-12T-BTB-32 Factory Order Boring Tool Bushing I.D. Sizes- 8,10,12,18,20,25mm (Factory Order) Boring Tool Block KLR20M-12T-BTB Boring Tool Bushing I.D. Sizes- Note: 100% Interchangable with DMG-Mori NZ Style Tooling 3/8, 1/2, 5/8, 3/4, 1.0 (Quantity One of Each Standard) 11

12 Standard 12 Station API30 Radial Livetool Heads Part # Standard Quantity Radial Drilling Head Std (Ext Coolant) MA-2.5 (GH ) Factory Order Radial Drilling Head Though Coolant MA-2.5 RI (GH ) Factory Order Max Rated Rotational Speed Head Tool Collet Size Maximum Rated Tool Cutting Torque Maximum Axial Load 6000rpm ER-25 (0.5-16mm) 60N*m/ 44.2ft*lb 500N/112.4lbf Gear Ratio 1:1 Maximum Rated Coolant Pressure 70bar/ 1000psi Note: 100% Interchangable with DMG-Mori NZ BMT Style Tooling. 12

13 Standard 12 Station API30 Axial Livetool Heads Part # Standard Quantity Axial Drilling Head Std (Ext Coolant) M (GH ) Factory Order Axial Drilling Head Though Coolant M RI (GH ) Factory Order Max Rated Rotational Speed Head Tool Collet Size Maximum Rated Tool Cutting Torque Maximum Axial Load 6000rpm ER-25 (0.5-16mm) 25N*m/ 18ft*lb 800N/179.8lbf Gear Ratio 1:1 Maximum Rated Coolant Pressure 70bar/ 1000psi Note: 100% Interchangable with DMG-Mori NZ BMT Style Tooling. 13

14 Standard 12 Station API30 Universal Livetool Head Part # Standard Quantity Axial Drilling Head Std (Ext Coolant) MCU-1.5 (GH ) Factory Order Max Rated Rotational Speed Head Tool Collet Size Maximum Rated Tool Cutting Torque Maximum Axial Load 4000rpm ER-16 (0.5-10mm) 16N*m/ 11.8ft*lb 480N/107.9lbf Gear Ratio 1:1 Maximum Rated Coolant Pressure 70bar/ 1000psi Note: 100% Interchangable with DMG-Mori NZ BMT Style Tooling. 14

15 Standard 12 Station API30 Livetool Turret Disk Clearance Layout Square Tool Shank Size Standard Machine Configuration Max Height- Tool Tip to Radial Block 25.0mm Factory Order 52.5mm 1.0 Standard Turret Tool Maximum Swing Dia. Clearance 565mm

16 Standard Tailstock Configuration Tailstock Quill Diameter 70mm Tailstock Quill Taper MT-4 Tailstock Quill Travel 150mm Tailstock Body Travel Type Manual Set Tailstock Body Travel (Full Range) 380mm

17 Standard Machine Layout- Right Hand Side Discharge Chip Conveyor Machine Width 3.4m Machine Depth Machine Height 1.52m 1.7m Machine Weight 3900kg 8619b Power Consumption 30KVA 17

18 STANDARD FEATURES Fanuc Oi-T Control with 8.4 LCD Color Monitor and Manual Guide Oi PCMCIA Slot and USB Port Fanuc Control Manuals on CD 400 Registered Part Program Storage Full C-Axis RS-232 Interface Four Spare M-Codes Panel Mount MPG Handle Electrical Cabinet Heat Exchanger Auto Lubrication System Coolant System (20bar/ 290psi) Chip Conveyor (Right Hand Discharge) Stack Light (Tri-Color) Machine Workzone Light Auto Power Off (M30) Chip Cart Autostrong Clamping Cylinder with Drawtube Package Autostrong Three Jaw Chuck with Hard and Soft Jaws Tool Block Package ( Standard) Operator Manual Fanuc Manuals 2 Year Warranty on Fanuc Controller AVAILABLE OPTIONS Fanuc Data Server & Ethernet Fanuc Macro B with High Speed Skip Function Fanuc Oi-TD 10.4 LCD Screen with Manual Guide I Panel Air Conditioner Auto-door Coolant Pressure (70bar/1000psi) 4500rpm A2-6 Big Bore Spindle Package 6000rpm A2-5 High Speed Spindle Package Manual Touchsetter Chuck Air Blow Bed Mounted Steady Rest Robot Interface Gantry Interface Light Curtains Renishaw RMP40 Part Probe Mist Collector (Filtermist FX2000/ FX300) Transformer 30kVA(Multitap) CE Spec CSA Spec Linear Scales Parts Catcher (Standard) Parts Catcher with 3m Long Discharge Conveyor (LH Discharge) Rear Discharge Chip Conveyor Bar Feeder I/F (Standard or Devicenet) Post Process Gage I/F Standard CAD/ CAM Packages HSM CAM Package for Solidworks HSM CAM Package #1 (Solidworks Add-In) HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning HSM CAM Package #2 (Solidworks Add-In) HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning Packages are designed for versions Solidwork 2013 and greater. HSM CAD/CAM Package for Inventor HSM CAD/CAM Package #1 Autocad 2015 Inventor 2015 HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning HSM CAD CAM Package #2 Autocad 2015 Inventor 2015 HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning Gibbscam CAM System (Standard Available Package Modules) 2 Axis Turning 2.5 Axis Milling 2.5D Solid Milling 3 Axis Milling 3D Solid Milling 5 Axis Milling 18

19 North American Kent CNC Leasing Options USA Option 1 Option 2 Option 3 Option 4 Option 5 Capital Lease Capital Lease Capital Lease Capital Lease FMV Operating Lease Term (Months) Standard Lease Buyout (End of Term) $1.00 $1.00 $1.00 $1.00 FMV Defined End of Term 3 Month Skip Available Available Available Available Available 6 Month Skip Available Available Available Available Available Fixed Rate Early Buyout Option N/A N/A N/A N/A N/A Early Buyout Option Available Available Available Available Available **Fair Market Value (FMV) residual is used on a true Operating Lease, offering the most flexibility. Customers can expense the monthly payments versus capitalize them. This is great for budget issues, bank covenants, short term contracts, cash flow and for those who want to stay ahead of the technology curve. At the end of the lease, customers can purchase the equipment for Fair Market Value, re-lease, turn the equipment back in for newer technology or walk-away. We ve even built in a fixed buy-out option allowing them to purchase the equipment before the end of the contract if they know you re going to keep it. Other terms (12 to 84 months) and options (leases, loans, rentals, skips) available upon request and can be customized on a deal by deal basis. Easy application-only process up to $350,000 per lease schedule. Canada Option 1 Option 2 Option 3 Option 4 Capital Lease Capital Lease Capital Lease FMV Operating Lease Term (Months) Standard Lease Buyout (End of Term) $10.00 $10.00 $10.00 FMV Defined End of Term 3 Month Skip Available Available Available Available 6 Month Skip Available Available Available Available Fixed Rate Early Buyout Option N/A N/A N/A N/A Early Buyout Option Available Available Available Available 19

20 Kent Industrial Mission Statement The goal of Kent Industrial is to provide market competitive products and solutions to our customers through maintaining industry benchmarked quality, cost and delivery metrics. The goal for over 35 years in business, has been to maintain a high standard of service and support for our world wide customer base. With over 10,000 machines running in the field today, Kent Industrial strives to continuously grow its technical resources, develop new products and expand its services that support the growth of industry moving toward the future of manufacturing. Kent Industrial USA Inc. Corporate Headquarters 1231 Edinger Avenue Tustin, CA USA Tel: (714) Fax: (714) Inquiry: sales@kentcnc.com Website: Parts & Service: (800) V Kent CNC - Precision Engineering Solutions Division Garfield, Suite T4 Clinton Township, MI Tel: (313) Fax: (714) Inquiry: sales@pes.kentcnc.com Website: Parts & Service: (800) Kent CNC - Precision Engineering Solutions Inc. (Canada) 5775 Wayne Street LaSalle, Ontario N9H 2M5 Tel: (519) Fax: (714) Inquiry: sales@precision-machine.ca Website: Parts & Service: (714)

21 Spindle Option #1-4500rpm A2-6 Big Bore Spindle Package Spindle Nose A2-6 Spindle I.D. Main Spindle Horsepower Spindle Maximum Cutting Torque 76mm 15kW 247.0N*m hp 183.3ft*lb 21

22 Spindle Option #1-4500rpm A2-6 Big Bore Clamping Cylinder Package Clamping Cylinder Make-Model # Autostrong- M1868 Clamping Cylinder Piston Stroke 25mm Max Clamping Cylinder Rotating Speed 4700rpm Drawtube I.D. 66mm Drawtube Thread (Clamping Cyl) Drawtube Thread (Chuck) M75x2.0 M74x2.0 Length (Spindle Face to Drawtube Advanced Length (Spinde Face to Drawtube Retract) 47mm 22mm Max Drawbar Force (Push/Pull) 74/73.5KN 16,635/16,523lbf Max Operating Pressure 40.8 MPa 5920psi Max Cylinder Leakage 4.2l/min 1.11*/gpm 22

23 Spindle Option #1-4500rpm A2-6 Big Bore Chuck Specifications Chuck Make- Model # Autostrong- NB-208-A6 Chuck Diameter Chuck Through Hole Diameter Chuck Clamping Diameter Range Chuck Jaw Stroke Range 200mm 66mm mm 7.4mm Chuck Actuator Stroke Range 16mm Max Clamping Force 91KN 20,457lbf 23

24 Spindle Option #1-4500rpm A2-6 Big Bore Chuck Jaw Specifications Chuck Soft Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HC08 (Three Sets Standard) 1.5 x 60 degrees M12 Chuck Hard Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HJ08 (One Set Standard) 1.5 x 60 degrees M12 24

25 Spindle Option #2-6000rpm A2-5 High Speed Spindle Package Spindle Nose A2-5 Spindle I.D. Main Spindle Horsepower Spindle Maximum Cutting Torque 55mm 15kW 183.3N*m hp 137.9ft*lb 25

26 Spindle Option #2-6000rpm A2-5 High Speed Clamping Cylinder Package Clamping Cylinder Make-Model # Autostrong- M1246 Clamping Cylinder Piston Stroke 15mm Max Clamping Cylinder Rotating Speed 7000rpm Drawtube I.D. 45mm Drawtube Thread (Clamping Cyl) Drawtube Thread (Chuck) M55x2.0 M55x2.0 Length (Spindle Face to Drawtube Advanced Length (Spinde Face to Drawtube Retract) 45mm 32.2mm Max Drawbar Force (Push/Pull) 38/33KN 8543/7419lbf Max Operating Pressure 40.8 MPa 5920psi Max Cylinder Leakage 3.0l/min gpm 26

27 Spindle Option #2-6000rpm A2-5 High Speed Chuck Specifications Chuck Make- Model # Autostrong- N-206-A5 Chuck Diameter Chuck Through Hole Diameter Chuck Clamping Diameter Range Chuck Jaw Stroke Range 152.4mm 45mm mm 5.5mm Chuck Actuator Stroke Range 12mm Max Clamping Force 57KN 12,814lbf 27

28 Spindle Option #2-6000rpm A2-5 High Speed Chuck Jaw Specifications Chuck Soft Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HC06 (Three Sets Standard) 1.5 x 60 degrees M10 Chuck Hard Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HJ06 (One Set Standard) 1.5 x 60 degrees M10 28

29 Optional Machine Layout- Rear Chip Conveyor Discharge Machine Width 2.8m Machine Depth Machine Height 2.3m 1.7m Machine Weight 3900kg 8619lb Power Consumption 30KVA 29

30 Optional Short Spindle Length Bar Loader Layout System Width 5.3m System Depth System Height 1.51m 1.7m Edge Loader Model # Edge Loader Model # Rebel V65- Manual Bar Adjust (Spindle Length Loader) Rebel 80- Auto Bar Adjust (Spindle Length Loader) 30

31 Optional 6 Foot Bar Loader Layout System Width 6.38m System Depth System Height 1.51m 1.7m Edge Loader Model # Patriot FMB Loader Model # FMB Turbo

32 Optional 12 Foot Bar Loader Layout System Width 8.38m System Depth System Height 1.51m 1.7m Edge Loader Model # Patriot FMB Loader Model # FMB Turbo