Compact Vertical Machining Center

Transcription

1 Compact Vertical Machining Center KVR-3618A Technical Catalog 1

2 X Axis Travel Y Axis Travel Z Axis Travel X / Y / Z Cutting Feedrate X / Y / Z Rapid Feedrate X / Y / Z Accuracy X / Y / Z Repeatability Metric 900 mm 460 mm 480 mm 15 / 15 / 15 m/min 36 / 36 / 36 m/min +/ mm +/ mm S.A.E inch inch inch 591 / 591 / 591 inch/min 1417 / 1417 / 1417 inch/min +/ inch +/ inch 2

3 H7 Table Length Table Width Maximum Table Weight Table T-Slot Config Spindle Center to Column Z Axis Table to Spindle Nose Maximum Tool Diameter Maximum Tool Diameter without Adj Pocket Maximum Tool Length Maximum Tool Weight Metric 1000 mm 460 mm 400 kg 14H7 mm x 4 Slot x 100 mm -CL- 500 mm mm 76 mm 140 mm 300 mm 6 kg S.A.E inch inch 884 lbs 0.55H7 inch x 4 Slot x 3.97 inch -CL inch inch 2.99 inch 5.51 inch inch 13.3 lbs ATC Capacity (OPT) ATC Tool to Tool Time 24, (32), (40) - Arm Type 1.5 seconds 3

4 Fanuc βii 8/10000 Spindle Motor Metric S.A.E. Spindle Speed Spindle Nose Taper 10,000 RPM CAT 40 Spindle Power Spindle Cutting Torque 11.0 kw 70.1 N*m 15 hp 51.7 ft*lb Drive Type Belt Through Spindle Coolant 70 bar Prep 1000 psi Prep Spindle Oil Chiller Chilled Main Spindle Motor Mount Standard for all Spindle Options Standard for all Spindle Options 4

5 Machine Width Machine Depth Machine Height Machine Weight Metric m m m 4000 kg S.A.E. 120 inch (10 feet) 90 inch (7.5 feet) 94.5 inch (7.88 feet) 9259 lbs Power Consumption Standard Base Model Controller 25 KVA Fanuc 0i-MD 5

6 STANDARD FEATURES Fanuc Oi-MD Control with 8.4 LCD Color Monitor and Tool Path Graphics Fanuc Data Server & Ethernet Fanuc AICC-High Speed Contour Control Fanuc Manual Guide Oi PCMCIA Slot and USB Port Fanuc Macro B with High Speed Skip Function 400 Work Offsets 48 Work Coordinates 400 Registered Part Program Storage Rigid Tapping Four Spare M-Codes Remote Jog (MPG) Handwheel Electrical Cabinet Heat Exchanger - Dual SMART Auto Lubrication System Flood Type Coolant System with Adjustable Nozzles Spindle Prep for Through Spindle Coolant (70bar/1000psi) Chilled Main Spindle Chilled Main Spindle Motor Mount Chip Auger Chip Flushing Nozzles at Rear of Chip Pan Fluorescent Work Light - Dual Three Color Stack Light Spindle Chiller with Oil Refrigeration Unit RS-232 Interface Spindle Air Blast (M08) Auto Power Off (M30) External Air & Coolant Wash Down Hoses with Guns Electrical / Mechanical Machine Operators Manual Leveling Bolts and Pads Tool Box with Installation Tools Pre-Wired for 4th Axis 2 Year Warranty 6

7 STANDARD AVAILABLE MACHINE OPTIONS Spindle Coolant Ring Coolant Through Spindle (15.8bar/230psi) Coolant Through Spindle (70bar/1000psi) Fanuc Oi-MD 10.4 LCD Upgrade with Manual Guide I Fanuc OiMD 3D Die Mold Software Package: AICCII Jerk Control Nano Smoothing Simple Spindle Sync Bell Type ACC Adjustment Machine Condition Tilted Working Plane Renishaw RMP40 Part Probe Renishaw NC-4 Laser Tool Setter Renishaw TS-27R Tool Setter Mist Collector Transformer 45kVA (Multitap) Big Plus Spindle Option CE Spec CSA Spec ATC-32 CAT40 ATC-40 CAT40 Linear Scales CAT40 Pull Studs (TSC Config) Pre-Wire for 5th Axis Belt Type Chip Conveyor Magnetic Style Chip Conveyor (Cast Iron Applications) Linear Scales X/Y/Z Graphite Machine Package CAT RPM SpindleαiI8/10000(15hp/70.0Nm) (Belt Drive with Chiller- Ceramic Bearing Package) CAT RPM Spindle-αiIT 8/ hp/95.4Nm (Direct Drive with Chiller- Ceramic Bearing Package) CAT RPM Front Autodoor Larger Side Access Panel Option (Required side access Robot Load Option) Robot I/F Side Mount Autodoor with Drip Tray 4 Spare M-Codes 8 Spare M-Codes Hydraulic Fixturing Power Unit/ Valve Kit/ Air Sensing Package (Fixture Dependent on Spec) Pneumatic Fixturing Valve Kit/ Air Sensing Package (Fixture Dependent on Spec) MACHINE CONTROLLER OPTIONS (Factory Order Only) Fanuc 31iB (Full Five Axis) Siemens 828D (3+2 or 4+1 Config) Siemens 840D (Full Five Axis) Mitsubishi M70 (3+2 or 4+1 Config) Mitsubishi M720 (Full Five Axis) Heindenhain ITNC620 (3+2 or 4+1 Config) Heindenhain itnc530hsi (Full Five Axis) STANDARD FANUC ROBOT AUTOMATION CELL CONFIGURATIONS Single Machine Side Load Configuration (Right or Left Hand Load Available) Single Machine Front Load Configuration Multiple Machine Front Load Configuration (Two to Three Machine Config) Dual machine Side Load Configuration (Center Pallet or Conveyor Load) Multiple Machine Flex Line Configuration (Right to Left or Left to Right Workflow Options) STANDARD FANUC ROBOT MODELS Fanuc LR Mate 200iD-7L with R-30iA Control Fanuc M10i-A10M with R-30iA Control Fanuc M20i-A10M with R-30iA Control Fanuc M710i-C50 with R-30iA Control Fanuc R2000i-C210F with R-30iA Control STANDARD INFEED OUT CONVEYANCE OPTIONS Conveyor Belt Style (Standard Config for IR Vision) Palletize Conveyor (Precision Part Location without Vision) Blue Steel Track Motorized Flat-top Belt Conveyor (Steel or Nylon Belt Options Available) STANDARD CAMERA VISION PACKAGES Fanuc ir-vision 2D Packages (Simple Round of Prismatic Part Location) Fanuc ir-vision 3D Packages (Complex Part Pick-up and Location) AUTOMATION PERIPHERAL OPTIONS Automatic Post Process Gaging Single, Dual and Three Stage Parts Washers Sub-assembly modules cells Pin Stamp or Laser Marking 7

8 GSA 4th Axis Rotary Table Options CNC-120 Series CNC-120R Single 4th Axis Rotary Table CNC-120R-2W Dual 4th Axis Rotary Table CNC-120R-3W Triple 4th Axis Rotary Table Motor, Drive and Cable Management Package CNC-170 Series CNC-170R Single 4th Axis Rotary Table CNC-170R-2W Dual 4th Axis Rotary Table CNC-170R-3W Triple 4th Axis Rotary Table Motor, Drive and Cable Management Package CNC-200 Series CNC-200R Single 4th Axis Rotary Table CNC-200R-2W Dual 4th Axis Rotary Table CNC-200R-3W Triple 4th Axis Rotary Table Motor, Drive and Cable Management Package CNC-250 Series CNC-250R Single 4th Axis Rotary Table CNC-250R-2W Dual 4th Axis Rotary Table Motor, Drive and Cable Management Package CNC 4th Axis Table Peripherals Manual Tailstock (Part #TS-AXXX or TS-BXXX) Pneumatic Tailstock (Part #TS-AXXXP or TS-BXXXP) Hydraulic Tailstock (Part #TS-AXXXH or TSB-XXXH) Workspindle with Hydraulic or Pneumatic Braking (Part # TSA-XXXS) Manual Scroll Chuck Package (Part # SC-X) Hydraulic Chuck Package (Non-Through Hole) (Part # V-XXX) Hydraulic Clamping Cylinder with Rotary Union (Part # MH-XXX) GSA 4th/5th Axis Rotary Table Options CNC-T100 Series CNC-T100 4th/5th Axis Rotary Table Motor, Drive and Cable Management Package Standard CAD/ CAM Packages HSM CAM Package for Solidworks HSM CAM Package #1 (Solidworks Add-In) HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning HSM CAM Package #2 (Solidworks Add-In) HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning Packages are designed for versions Solidwork 2013 and greater. HSM CAD/CAM Package for Inventor HSM CAD/CAM Package #1 Autocad 2015 Inventor 2015 HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning HSM CAD CAM Package #2 Autocad 2015 Inventor 2015 HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning Gibbscam CAM System (Standard Available Package Modules) 2 Axis Turning 2.5 Axis Milling 2.5D Solid Milling 3 Axis Milling 3D Solid Milling 5 Axis Milling CNC-T200 Series CNC-T200 4th/5th Axis Rotary Table Motor, Drive and Cable Management Package 8

9 Spindle Option 1: Fanuc αii 8/12000 Spindle Motor 5/8-11UNC Ø TAPER:7/24 Ø /8-11UNC Ø Ø Ø Ø Ø Metric S.A.E. Spindle Speed Spindle Nose Taper 12,000 RPM CAT 40 Spindle Power Spindle Cutting Torque 11.0 kw 70.1 N*m 15 hp 51.7 ft*lb Drive Type Belt Through Spindle Coolant 70 bar Prep 1000 psi Prep Spindle Oil Chiller Chilled Main Spindle Motor Mount Standard for all Spindle Options Standard for all Spindle Options 9

10 Spindle Option 2: Fanuc αii 8/15000 Spindle Motor 5/8-11UNC Ø TAPER:7/24 Ø /8-11UNC Ø Ø Ø Ø Ø Metric S.A.E. Spindle Speed Spindle Nose Taper 15,000 RPM CAT 40 Spindle Power Spindle Cutting Torque 11.0 kw 70.1 N*m 15 hp 51.7 ft*lb Drive Type Direct Drive Through Spindle Coolant 70 bar Prep 1000 psi Prep Spindle Oil Chiller Chilled Main Spindle Motor Mount Standard for all Spindle Options Standard for all Spindle Options 10

11 CNC-200R CNC-200R Metric S.A.E. Table Diameter 200 mm 7.87 inch Center Height in Vertical 160 mm 6.3 inch Table Height in Horizontal 165 mm 6.5 inch Overall Height in Vertical Without Motor Cover 265 mm inch Maximum Load Vertical Metric W = 100 kg S.A.E. W = 170 lbs Through Hole Diameter 35 H7 mm 1.37 H7 inch Width of T-Slot 12 H7 mm 0.47 H7 inch Width of Guide Block 18 H7 mm 0.71 H7 inch Horizontal W = 200 kg W = 364 lbs Meldas HF-104T Servo Motor Type Fanuc Siemens α4 i 1FK7060 F = 822 kg F = 1812 lbs Heidenhain QSY116C Gear Ratio 1:90 Minimum Indexing Unit Maximum RPM (Motor: 2000/RPM) 22.2 Pneu. Clamp Force (kg m)(p: 5kg/cm 2 ) 25 Hydro. Clamp Force (kg m)(p: 20kg/cm 2 ) 50 Indexing Accuracy Class (Sec.) 508 mm 20 Repeatability (Sec.) Unidirectional mm 4 Bidirectional mm 8 Maximum Radial Load F x L = 13 kg m F x L = 50 kg m F x L = 28.9 lb/ft F x L = 33.6 lb/ft Maximum Machining Force 23 kg/m 15 lb/ft Net Weight 84 kgs 185 lbs Table Manufacturing Accuracy Standards Table top flatness Parallelism of table top and frame bottom Runout of table spindle center Perpendicularity of table top to frame bottom Table top runout Perpendicularity of table top to frame bottom guide block Parallelism of center line between headstock & tailstock to frame bottom guide block mm mm mm mm mm mm mm inch inch inch inch inch inch inch 11

12 CNC-200R 12

13 CNC-200R KVR-3618A mm (inch) Manual Tailstock A B C Center Taper TS-A (6.3) 18 (0.71) 210 (8.3) MT #2 Pneumatic Tailstock A B C Center Taper TS-A160P 160 (6.3) 18 (0.71) 217 (8.5) MT #2 Hydraulic Tailstock A B C Center Taper TS-A160H 160 (6.3) 18 (0.71) 193 (7.6) MT #2 13

14 CNC-200R Work Support Spindle TSA-200S Metric S.A.E. Table Diameter Ø200 mm 7.9 inch (A) Center Height in Vertical 160 mm 6.3 inch (B) Overall Height in Vertical 265 mm 10.4 inch Through Hole Diameter Ø35 mm 1.38 inch Width of T-Slot 12H7 mm 0.47H7 inch Width of Guide Block 18H7 mm 0.71H7 inch Pneumatic Clamp Force 25 (Power 5kg/cm 2 ) Hydraulic Clamp Force 50 (Power 20kg/cm 2 ) Net Weight 45 kgs 99 lbs Chuck / Hydraulic Cylinder / Tailstock with Rotary Table Application Manual Scroll Chuck Hydraulic Chuck (Non Through Hole) Model No. Size Model No. Size Model No. CNC-200R SC-7 7 V MH-100 Rotary Hydraulic Cylinder 14

15 CNCT-200 KVR-3618A CNCT-200 Metric S.A.E. Metric S.A.E. Table Diameter 200 mm 7.87 Center Height in Vertical 195 mm 7.68 Overall Height in Vertical w/o Motor Cover 360 mm Through Hole Diameter 35 H7 mm 1.38 Width of T-Slot 12 H7 mm 0.47 Width of Guide Block 18 H7 mm 0.71 Rotating Tilting Meldas HF-104T HF-154T Servo Motor Type Fanuc α4 i α8 i Siemens 1FK7060 1FK7063 Heidenhain QSY116C QSY116E Gear Ratio 1:90 1:180 Minimum Indexing Unit (Degree) Maximum RPM (Motor: 2000/RPM) Tilting Degree -110 ~ 110 Pneu. Clamp Force (kg m)(p: 5 kg/cm 2 ) 25 Rotation Axis Hydro. Clamp Force (kg m)(p: 20 kg/cm 2 ) 50 Indexing Accuracy (Sec.) 508 mm 20 Repeatability (Sec.) 102 mm 4 Pneu. / Hydro. Clamping Tilting Axis Force (kg m) 25 / 50 Indexing Accuracy (Sec.) 1270 mm 50 Net Weight 240 kg 529 lbs Maximum Load Maximum Radial Load Maximum Working Inertia Vertical Horizontal W = 50 kg W = 100 kg F = 500 kg F x L = 16.5 kg m F x L = 15 kg m W = 110 lbs W = 220 lbs F = 1102 lbs F x L = 36.4 lb/ft F x L = 33.1 lb/ft 5 kg cm sec2 11 lb/ft/sec2 Table Manufacturing Accuracy Standards Table top flatness Parallelism of table top and frame bottom Runout of table spindle center Table top runout Parallelism of tilting axis center line and frame bottom Parallelism of table top to frame bottom guide An encoder measuring instrument should be used for indexing accuracy measurements (Rotating) An encoder measuring instrument should be used for indexing accuracy measurements (Tilting) mm mm mm mm mm mm inch inch inch inch inch inch 762 mm 1524 mm 15

16 CNCT

17 Manufacturing Automation Production Engineering Solutions Kent CNC, Division of Kent Industrial USA Inc Edinger Avenue Tustin, CA USA Tel: (714) Fax: (714) Inquiry: Website: V