EH SERIES. High Speed Horizontal Machining Centers AWEA MECHANTRONIC CO., LTD. ISO 9001 ISO 14001

Transcription

1 EH SERIES High Speed Horizontal Machining Centers AWEA MECHANTRONIC CO., LTD. HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 30, Taiwan TEL : FAX : Website : CENTRAL TAIWAN SCIENCE PARK BRANCH 1, Keyuan 2 nd Rd., Central Taiwan Science Park, Taichung 407, Taiwan TEL : FAX : sales@awea.com ISO 9001 ISO Copyright 16 by AWEA Mechantronic Co., Ltd. All rights reserved A-EH-EN-1611

2 H Series 400 / 00 HIGH SPEED HORIZONTAL MACHINING CENTERS Combining design concepts of compact structure, high speed machining and ergonomic operation. EH series is developed for high efficiency mass production applications. Very suitable for automobile parts, hand tools, valves, and parts with quantity. X / Y / Z axes are driven directly by servo motor, provides brisk fast feed at 60 m/min. Cutting feed rate also reaches 1 m/min. Working table provides efficient pallet change, no need for table return to origin before pallet change. All accessories like hydraulic unit,cooling unit, chip conveyor and CTS ( opt. ) are integrated with rear exit design coolant tank achieving minimum foot print requirements. Working range Max. work envelope diameter Max. work envelope height ( EH-400 / EH-00 ) 1 2

3 H Series 400 / 00 HIGH SPEED HORIZONTAL MACHINING CENTERS Spindle nose tip to center of table is only 10 mm, work piece could be finished using shor test tool possible for best cutting rigidity. The Finite Element Analysis ( FEA ) provides optimum machine design and light-weighted structural advantages to ensure the best machine rigidity. Built to endure years and years of rigorous high production milling, the heavily ribbed,one-piece thermally balanced bed and casting components are of Meehanite casting. Unique headstock design, even when the Z-axis is fully extended still maintains minimum sagging. High precision linear guide way design is used in 3 axes to provide the optimum control and efficient movement. * HEIDENHAIN high accuracy linear scale is optional available for order. 3 4

4 CHIP REMOVAL HIGH PERFORMANCE SPINDLE SYSTEM Complete chip flushing system will rapidly take out cutting chips with high temperature via trough in the center of base, maintaining ultimate Direct-drive spindle efficiently separates the heat generated from the motor, which reduces deformation, increasing machining accuracy. cutting accuracy. 12,000 rpm and 1,000 rpm are available, which to meet Chip flushing arrangements Big coolant tank at 68 L capacity provides best cooling effect. The extra space needed for coolant tank pull out for cleaning is merely 1,000 mm. Saves precious time and space in factory for routine maintenance. with various high speed working conditions. L a rg e s i z e s p i n d l e b e a r i n g s w i t h o p t i m i z e d s p a n arrangement greatly increase rigidity. Which could meet requirements all kinds of cutting condition. 1,000 mm BT 刀把 一般BT 兩面拘束刀把 BBT The inner taper of the spindle conforms with BBT tool to provide a firmer grip to the tools which reduces the vibration from the tools. 12,000 rpm Direct-driven Spindle FANUC α 8 Torque [ N-m ] Low-Speed Output [ kw ] Torque [ N-m ] Torque ( 30 min. ) kw ( cont. ) 30 1,00 Torque ( cont. ) 3,000 0 Constant Torque FANUC α 8 Output [ kw ] High-Speed Torque ( 30 min. ) 1 11 kw ( 30 min. ) 18 7,000 6,000 Torque ( cont. ) 4,000 9,000 12,000 rpm 3, ,000 Constant Torque 1,000 rpm Direct-driven Spindle ( opt. ) FANUC α T8 Low-Speed 9,000 12,000 rpm Constant Output 1,000 rpm Direct-driven Spindle ( opt. ) Output [ kw ] Torque [ N-m ] kw ( cont. ) Constant Output Torque [ N-m ] 12,000 rpm Direct-driven Spindle kw ( 30 min. ) 48 FANUC α T8 Output [ kw ] High-Speed kw ( min. ) Torque ( min. ) Rear exit chip conveyor arrangement can easily integrate with centralized chip conveyor. Most suitable for in line production arrangement. Standardly equipped coolant level gauge with big visible window provides operator ease of inspection and maintenance Torque ( 30 min. ) 7. kw ( cont. ) 1,00 1,000 Constant Torque ,000 Constant Output 1 11 kw ( 30 min. ) Torque ( 30 min. ) 7. kw ( cont. ) Torque ( cont. ) Torque ( cont. ) 2,000 1 kw ( min. ) Torque ( min. ) kw ( 30 min. ) ,000 4,000 rpm 0 3,000 Constant Torque 6,000 9,000 12,000 Constant Output 1,000 rpm 6

5 AUTOMATIC PALLET CHANGE SYSTEM The clamping mechanism uses a four hydraulic cylinder and cone seat design which Standardly equipped with two tables pallet system, when machine is performing The cone seat uses air blow cleaning and air pressure detection mechanism in order cutting can simultaneously prepare the set up for next work piece. Greatly to enhance the clamping reliability and position accuracy. provides stable machine accuracy and ample clamping force to the work table increase the output efficiency. APC table change is driven by servo motor via cam system, stably achieving table change at maximum capacity at 400 / 600 kgs. One piece casting base provides abundant support for APC system. Table design provides efficient pallet change, no need for table return to origin before pallet change degree indexing B-axis rotary table provide high speed, high accuracy index positioning. ( standardly equipped with B-axis encoder ) Hydraulic brake system with full circumference will help prevent deformation of the brake disks due to its super rigidity characteristics and heavy cutting durability. High precision two-piece worm gear mechanism has contact teeth and contact area that are twice as more compared to conventional designs, ensuring table rotation accuracy and the ability to provide complex work-piece machining. 7 8

6 OPTIMIZED ERGONOMIC USER INTERFACE 630 mm 1,1 mm A B A Swiveable operator panel for RELIABLE ATC SYSTEM comfortable user operation. B Rotable door with big transparent The servo driven arm-type 24T ATC is highly efficient and reliable. 32T chain type window provides excellent visibility for valves and solenoids tool magazine is optional available to fulfill all kinds of cutting requirements. for ease of maintenance. C Conveniently arranged APC Spindle taper Max. tool diameter Ø 8 / Ø 12 mm ( adj. pocket empty ) Max. tool length 30 mm Max. tool weight 8 kg C D control panel for par ts set up convenience and safety. D Military grade electrical connectors Tool magazine arrangement on top of machine greatly reduce the machine occupied area. Provide production line arrangement flexibility. 9

7 00 DIMENSIONS Table Dimensions Tool Shank and Pull Stud Dimensions Cutting Interference ( Unit : mm ) ( Unit : mm ) M16 x 2.0P Distance from spindle nose to table center 10 Z-axis travel L ±0.2 Ø Ø 63 Ø Ø 44.4 M16 TAPER 7/ Ø Ø Maximum working envelope diameter Ø X-axis travel 6 Machine Dimensions 700 opening 2,1 Tool exchange position Z-axis travel 6 3,19 2, Maximum working envelope height Distance from spindle center to table top 0 00 Interference zone with table 7 Y-axis travel 6 1,1 800 Interference zone with table 0 1,700 2,00 60,44 6,

8 EH-400 EH-00 SPECIFICATIONS X / Y / Z axes travel mm / / 6 / 6 / 6 Distance from spindle center to table top mm 0 ~ 60 0 ~ 660 AWEA's self-developed intelligent software enhancement system provides you with a user-friendly interface, real-time machine status information and diagnosis functions. It not only effectively reduces complex working process but also increases intelligent machining abilities. Distance from spindle nose to table center mm 10 ~ ~ 760 WORKING TABLE Table size mm 400 x x 00 Table load capacity kg Maximum work envelope diameter / height mm Ø 00 / 0 Ø 630 / 660 Table indexing ( B-axis ) SPINDLE Spindle motor ( cont. / 30 min. ) kw 7. / 11 Spindle speed rpm Direct-driven Spindle 12,000 / 1,000 ( opt. ) Spindle taper Multiple Functions Status Display Real time operation information Tool list Work piece measurement M code illustration PLC function Calculator CNC optimize parameter ( Opt. ) Spindle thermal compensation ( Opt. ) Trouble Shooting When the alarm appears, the program will display the breakdown cause and a troubleshooting procedure. Users can easily troubleshoot minor problems to save machine shutdown time. FEED RATE X / Y / Z axes rapid feed rate m / min. 60 / 60 / 60 B-axis rapid feed rate rpm 11.1 Cutting rapid feed rate m / min. 1 ~ 1 TOOL MAGAZINE Tool magazine capacity T 24 Max. tool diameter / adj. pocket empty mm Ø 8 / Ø 12 Max. tool length mm 30 Max. tool weight kg 8 Circular Work Piece Measurement CNC Optimized Parameter ACCURACY Positioning accuracy ( VDI 3441 ) mm P 0.0 / Full Travel P 0.0 / Full Travel The circular work piece program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates. From rough cutting to fine machining, users can select different working modes, determine the allowable tolerance and the weight of the work piece, based on your desired working condition. Repeatability ( VDI 3441 ) mm Ps 0.01 Ps 0.01 GENERAL Pneumatic pressure requirement kg / cm 2 ~ 7 Control system FANUC Oi -MF Machine dimension ( L x W x H ) mm 6,00 x 1,9 x 3,0 6,900 x 2,1 x 3,19 Machine weight kg 9,00 11,000 Specifications are subject to change without notice. Rectangular Work Piece Measurement The rectangular work piece program can calculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated center coordinate can be inputted into the work piece coordinate program ( G4 ~ G9 ). Manual Tool Length Measurement After manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table. Standard Accessories Fanuc Oi -MF +.4" control Heat exchanger for electric cabinet Direct-driven spindle 12,000 rpm Air gun and water gun Spindle oil cooler Disk type oil skimmer Spindle air curtain RS-232 interface and Ethernet port Coolant nozzle around spindle nose Tool box and foundation bolts Flushing from top and chip wash down Operation manual Disk type 24T magazine M aintenance manual Coolant system(including tank and pump) Chip conveyor and chip bucket Roof enclosure splash guard Optional Accessories Direct-driven spindle 1,000 rpm Coolant through spindle ( CTS ) Compensation system for spindle thermal extension Anti-drop system for sudden power outage X / Y / Z axes optical linear scale Chain type 32T tool magazine Automatic door at preparation side Air conditioner for electrical cabinet Automatic Tool Length Measurement system Work-piece probe 13 14