Horizontal CNC 2 Axis Lathe

Transcription

1 Horizontal CNC 2 Axis Lathe Model : KLR 20 Technical Catalog 1

2 Swing Over Bed 455mm Swing Over Saddle 260mm Maximum Turning Diameter 330mm Maximum Turning Length 600mm Standard Chuck Size 200mm 8 Spindle Nose A2-6 Main Spindle Horsepower 15kW 20hp Spindle Speed Bed Slant Controller 4500rpm Flat Bed Fanuc Oi-T Standard 2

3 X Axis Travel Z Axis Travel X Axis Rapid Z Axis Rapid X Axis Accuracy Z Axis Accuracy X Axis Repeatability Z Axis Repeatability 170mm (135mm+35mm) TRW 170mm (115mm+55mm) ATB 625mm 20m/min 20m/min +/-0.005mm +/-0.005mm +/ mm +/ mm 6.69 ( ) 6.69 ( )ATB ipm 787.4ipm +/ / / /

4 Standard 4500rpm A2-6 Spindle Specifications Spindle Nose A2-6 Spindle I.D. Main Spindle Horsepower Spindle Maximum Cutting Torque 62mm 15kW 247.0N*m hp 183.3ft*lb 4

5 Standard 4500rpm A2-6 Spindle Clamping Cylinder Specifications Clamping Cylinder Make-Model # Autostrong- M1552 Clamping Cylinder Piston Stroke 22mm Max Clamping Cylinder Rotating Speed 6200rpm Drawtube I.D. 52mm Drawtube Thread (Clamping Cyl) Drawtube Thread (Chuck) M60x2.0 M60x2.0 Length (Spindle Face to Drawtube Advanced Length (Spinde Face to Drawtube Retract) 49.8mm 27.8mm Max Drawbar Force (Push/Pull) 60/57.8KN 13488/12933lbf Max Operating Pressure 40.8 MPa 5920psi Max Cylinder Leakage 3.9l/min 1.03gpm 5

6 Standard 4500rpm A2-6 Spindle Chuck Specifications Chuck Make- Model # Autostrong- N-208-A6 Chuck Diameter Chuck Through Hole Diameter Chuck Clamping Diameter Range Chuck Jaw Stroke Range 200mm 52mm mm 7.4mm Chuck Actuator Stroke Range 16mm Max Clamping Force 91KN 20,457lbf 6

7 Standard 4500rpm A2-6 Spindle Chuck Jaw Specifications Chuck Soft Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HC08 (Three Sets Standard) 1.5 x 60 degrees M12 Chuck Hard Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HJ08 (One Set Standard) 1.5 x 60 degrees M12 7

8 Standard 10 Station Turret Configuration Turret 10 Station (Standard) Turret Station to Station Index Time 0.4s Coolant System Pressure Axial Turning Tool Square Shank Size Radial Turning Tool Square Shank Size Boring/ Drilling Tool Round Shank Size Turret Tool Maximum Swing Dia. Clearance 7.0bar 25mm 25mm 32mm 460.5mm 101.5psi

9 Standard 10 Station Turret Tooling Blocks Part # Standard Quantity Radial Turning Tool Block KLR20-10T-RTB-25LH Factory Order Radial Turning Tool Block KLR20-10T-RTB-25.4LH Factory Order Max Height- Tool Tip to Wedge Clamp 32.25mm Part # Standard Quantity Axial Turning Tool Block RH KLR-20-10T-ATBRH-25 Factory Order Axial Turning Tool Block RH KLR-20-10T-ATBRH Note: All tool blocks are available in RH or LH Tool Configurations 9

10 Standard 10 Station Turret Tooling Blocks- Pressurised U-Drill Holder Part # Standard Quantity Through Coolant U-Drill Holder- KLR-20-10T-UDH-32 Factory Order Through Coolant U-Drill Holder- KLR-20-10T-UDH U-Drill Bushing I.D. Sizes- U-Drill Bushing I.D. Sizes- 8,10,12,18,20,25mm (Factory Order) 3/8, 1/2, 5/8, 3/4, 1.0 (Quantity One of Each Standard) 10

11 Standard 10 Station Turret Tooling Blocks- Boring Bar Tool Block Part # Standard Quantity Boring Tool Block KLR20-10T-BTB-32 Factory Order Boring Tool Block KLR20-10T-BTB Boring Tool Bushing I.D. Sizes- Boring Tool Bushing I.D. Sizes- 8,10,12,18,20,25mm (Factory Order) 3/8, 1/2, 5/8, 3/4, 1.0 (Quantity One of Each Standard) 11

12 Standard 10 Station Turret Integrated Radial Tool Wedge Universal Clamping Square Tool Shank Size Standard Machine Configuration Max Height- Tool Tip to Wedge Clamp 25.0mm Factory Order 65.3mm 1.0 Standard 2.57 Turret Tool Maximum Swing Dia. Clearance 460.5mm

13 Standard Tailstock Configuration Tailstock Quill Diameter 70mm Tailstock Quill Taper MT-4 Tailstock Quill Travel 150mm Tailstock Body Travel Type Manual Set Tailstock Body Travel (Full Range) 400mm

14 Standard Machine Layout- Right Hand Side Discharge Chip Conveyor Machine Width 3.4m Machine Depth Machine Height 1.52m 1.7m Machine Weight 3500kg 7735lb Power Consumption 25KVA 14

15 STANDARD FEATURES Fanuc Oi-T Control with 8.4 LCD Color Monitor and Manual Guide Oi PCMCIA Slot and USB Port Fanuc Control Manuals on CD 400 Registered Part Program Storage RS-232 Interface Four Spare M-Codes Panel Mount MPG Handle Electrical Cabinet Heat Exchanger Auto Lubrication System Coolant System (7bar/ 101.5psi) Chip Conveyor (Right Hand Discharge) Stack Light (Tri-Color) Machine Workzone Light Auto Power Off (M30) Chip Cart Autostrong Clamping Cylinder with Drawtube Package Autostrong Three Jaw Chuck with Hard and Soft Jaws Tool Block Package ( Standard) Operator Manual Fanuc Manuals 2 Year Warranty on Fanuc Controller 1 Year Warranty on Machine Mechanical Parts AVAILABLE OPTIONS Fanuc Data Server & Ethernet Fanuc Macro B with High Speed Skip Function Fanuc Oi-TD 10.4 LCD Screen with Manual Guide I Panel Air Conditioner Auto-door Coolant Pressure (20bar/ 290psi) Coolant Pressure (70bar/1000psi) 4500rpm A2-6 Big Bore Spindle Package 6000rpm A2-5 High Speed Spindle Package Manual Touchsetter Chuck Air Blow Bed Mounted Steady Rest Robot Interface Gantry Interface Light Curtains Renishaw RMP40 Part Probe Mist Collector (Filtermist FX2000/ FX300) Transformer 30kVA(Multitap) CE Spec CSA Spec Linear Scales Parts Catcher (Standard) Parts Catcher with 3m Long Discharge Conveyor (LH Discharge) Rear Discharge Chip Conveyor Bar Feeder I/F (Standard or Devicenet) Post Process Gage I/F Standard CAD/ CAM Packages HSM CAM Package for Solidworks HSM CAM Package #1 (Solidworks Add-In) HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning HSM CAM Package #2 (Solidworks Add-In) HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning Packages are designed for versions Solidwork 2013 and greater. HSM CAD/CAM Package for Inventor HSM CAD/CAM Package #1 Autocad 2015 Inventor 2015 HSM Works 1) 3 Axis Milling 2) 3+2 Milling 3) Turning HSM CAD CAM Package #2 Autocad 2015 Inventor 2015 HSM Works 1) 5 Axis Simutaneous Milling 2) Lathe Rotary Milling 3) 3 Axis Milling 4) 3+2 Milling 5) Turning Gibbscam CAM System (Standard Available Package Modules) 2 Axis Turning 2.5 Axis Milling 2.5D Solid Milling 3 Axis Milling 3D Solid Milling 5 Axis Milling 15

16 North American Kent CNC Leasing Options USA Option 1 Option 2 Option 3 Option 4 Option 5 Capital Lease Capital Lease Capital Lease Capital Lease FMV Operating Lease Term (Months) Standard Lease Buyout (End of Term) $1.00 $1.00 $1.00 $1.00 FMV Defined End of Term 3 Month Skip Available Available Available Available Available 6 Month Skip Available Available Available Available Available Fixed Rate Early Buyout Option N/A N/A N/A N/A N/A Early Buyout Option Available Available Available Available Available **Fair Market Value (FMV) residual is used on a true Operating Lease, offering the most flexibility. Customers can expense the monthly payments versus capitalize them. This is great for budget issues, bank covenants, short term contracts, cash flow and for those who want to stay ahead of the technology curve. At the end of the lease, customers can purchase the equipment for Fair Market Value, re-lease, turn the equipment back in for newer technology or walk-away. We ve even built in a fixed buy-out option allowing them to purchase the equipment before the end of the contract if they know you re going to keep it. Other terms (12 to 84 months) and options (leases, loans, rentals, skips) available upon request and can be customized on a deal by deal basis. Easy application-only process up to $350,000 per lease schedule. Canada Option 1 Option 2 Option 3 Option 4 Capital Lease Capital Lease Capital Lease FMV Operating Lease Term (Months) Standard Lease Buyout (End of Term) $10.00 $10.00 $10.00 FMV Defined End of Term 3 Month Skip Available Available Available Available 6 Month Skip Available Available Available Available Fixed Rate Early Buyout Option N/A N/A N/A N/A Early Buyout Option Available Available Available Available 16

17 Kent Industrial Mission Statement The goal of Kent Industrial is to provide market competitive products and solutions to our customers through maintaining industry benchmarked quality, cost and delivery metrics. The goal for over 35 years in business, has been to maintain a high standard of service and support for our world wide customer base. With over 10,000 machines running in the field today, Kent Industrial strives to continuously grow its technical resources, develop new products and expand its services that support the growth of industry moving toward the future of manufacturing. Kent Industrial USA Inc. Corporate Headquarters 1231 Edinger Avenue Tustin, CA USA Tel: (714) Fax: (714) Inquiry: sales@kentcnc.com Website: Parts & Service: (800) V Kent CNC - Precision Engineering Solutions Division Garfield, Suite T4 Clinton Township, MI Tel: (313) Fax: (714) Inquiry: sales@pes.kentcnc.com Website: Parts & Service: (800) Kent CNC - Precision Engineering Solutions Inc. (Canada) 5775 Wayne Street LaSalle, Ontario N9H 2M5 Tel: (519) Fax: (714) Inquiry: sales@precision-machine.ca Website: Parts & Service: (714)

18 Spindle Option #1-4500rpm A2-6 Big Bore Spindle Package Spindle Nose A2-6 Spindle I.D. Main Spindle Horsepower Spindle Maximum Cutting Torque 76mm 15kW 247.0N*m hp 183.3ft*lb 18

19 Spindle Option #1-4500rpm A2-6 Big Bore Clamping Cylinder Package Clamping Cylinder Make-Model # Autostrong- M1868 Clamping Cylinder Piston Stroke 25mm Max Clamping Cylinder Rotating Speed 4700rpm Drawtube I.D. 66mm Drawtube Thread (Clamping Cyl) Drawtube Thread (Chuck) M75x2.0 M74x2.0 Length (Spindle Face to Drawtube Advanced Length (Spinde Face to Drawtube Retract) 47mm 22mm Max Drawbar Force (Push/Pull) 74/73.5KN 16,635/16,523lbf Max Operating Pressure 40.8 MPa 5920psi Max Cylinder Leakage 4.2l/min 1.11*/gpm 19

20 Spindle Option #1-4500rpm A2-6 Big Bore Chuck Specifications Chuck Make- Model # Autostrong- NB-208-A6 Chuck Diameter Chuck Through Hole Diameter Chuck Clamping Diameter Range Chuck Jaw Stroke Range 200mm 66mm mm 7.4mm Chuck Actuator Stroke Range 16mm Max Clamping Force 91KN 20,457lbf 20

21 Spindle Option #1-4500rpm A2-6 Big Bore Chuck Jaw Specifications Chuck Soft Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HC08 (Three Sets Standard) 1.5 x 60 degrees M12 Chuck Hard Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HJ08 (One Set Standard) 1.5 x 60 degrees M12 21

22 Spindle Option #2-6000rpm A2-5 High Speed Spindle Package Spindle Nose A2-5 Spindle I.D. Main Spindle Horsepower Spindle Maximum Cutting Torque 55mm 15kW 183.3N*m hp 137.9ft*lb 22

23 Spindle Option #2-6000rpm A2-5 High Speed Clamping Cylinder Package Clamping Cylinder Make-Model # Autostrong- M1246 Clamping Cylinder Piston Stroke 15mm Max Clamping Cylinder Rotating Speed 7000rpm Drawtube I.D. 45mm Drawtube Thread (Clamping Cyl) Drawtube Thread (Chuck) M55x2.0 M55x2.0 Length (Spindle Face to Drawtube Advanced Length (Spinde Face to Drawtube Retract) 45mm 32.2mm Max Drawbar Force (Push/Pull) 38/33KN 8543/7419lbf Max Operating Pressure 40.8 MPa 5920psi Max Cylinder Leakage 3.0l/min gpm 23

24 Spindle Option #2-6000rpm A2-5 High Speed Chuck Specifications Chuck Make- Model # Autostrong- N-206-A5 Chuck Diameter Chuck Through Hole Diameter Chuck Clamping Diameter Range Chuck Jaw Stroke Range 152.4mm 45mm mm 5.5mm Chuck Actuator Stroke Range 12mm Max Clamping Force 57KN 12,814lbf 24

25 Spindle Option #2-6000rpm A2-5 High Speed Chuck Jaw Specifications Chuck Soft Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HC06 (Three Sets Standard) 1.5 x 60 degrees M10 Chuck Hard Jaw Part Number Jaw Seration Pitch Counterbore Autostrong- HJ06 (One Set Standard) 1.5 x 60 degrees M10 25

26 Optional 12 Station Turret Configuration Turret 12 Station (Standard) Turret Station to Station Index Time 0.4s X Travel Coolant System Pressure Axial Turning Tool Square Shank Size Radial Turning Tool Square Shank Size Boring/ Drilling Tool Round Shank Size Turret Tool Maximum Swing Dia. Clearance 175mm (145mm+30mm) TRW 175mm (150mm+25mm) ATB 15.8bar 25mm 25mm 32mm 460.5mm 6.89 ( ) TRW 6.89 ( ) ATB 230psi

27 Optional 12 Station Turret Tooling Blocks Part # Standard Quantity Radial Turning Tool Block KLR20-12T-RTB-20LH Factory Order Radial Turning Tool Block KLR20-12T-RTB-19.05LH Factory Order Max Height- Tool Tip to Wedge Clamp 33.25mm Part # Standard Quantity Axial Turning Tool Block KLR-20-12T-ATBRH-20RH Factory Order Axial Turning Tool Block KLR-20-12T-ATBRH-19.05RH 1 Note: All tool blocks are available in RH or LH Tool Configurations 27

28 Optional 12 Station Turret Tooling Blocks Part # Standard Quantity Through Coolant U-Drill Holder- KLR-20-10T-UDH-32 Factory Order Through Coolant U-Drill Holder- KLR-20-10T-UDH Part # Standard Quantity Boring Tool Block KLR20-10T-BTB-32 Factory Order Boring Tool Bushing I.D. Sizes- 8,10,12,18,20,25mm (Factory Order) Boring Tool Block KLR20-10T-BTB Boring Tool Bushing I.D. Sizes- 3/8, 1/2, 5/8, 3/4, 1.0 (Quantity One of Each Standard) 28

29 Optional 12 Station Turret Integrated Radial Tool Wedge Universal Clamping Square Tool Shank Size Standard Machine Configuration Max Height- Tool Tip to Wedge Clamp 20.0mm Factory Order 85.25mm 0.75 Standard 3.36 Turret Tool Maximum Swing Dia. Clearance 460.5mm

30 Optional Machine Layout- Rear Chip Conveyor Discharge Machine Width 2.8m Machine Depth Machine Height 2.3m 1.7m Machine Weight 3500kg 7735lb Power Consumption 25KVA 30

31 Optional Short Spindle Length Bar Loader Layout System Width 5.3m System Depth System Height 1.51m 1.7m Edge Loader Model # Edge Loader Model # Rebel V65- Manual Bar Adjust (Spindle Length Loader) Rebel 80- Auto Bar Adjust (Spindle Length Loader) 31

32 Optional 6 Foot Bar Loader Layout System Width 6.38m System Depth System Height 1.51m 1.7m Edge Loader Model # Patriot FMB Loader Model # FMB Turbo

33 Optional 12 Foot Bar Loader Layout System Width 8.38m System Depth System Height 1.51m 1.7m Edge Loader Model # Patriot FMB Loader Model # FMB Turbo