PRODUCTIVE INNOVATIVE EFFECTIVE CNC - 1

Transcription

1 CNC - 1 PRODUCTIVE INNOVATIVE EFFECTIVE

2 CNC TURNING MACHINES HISTORY Industry s shining star Akım Metal produces metal parts in Istanbul for automotive, home appliance, motor, aircraft and defense industries using machining and metal injection methods with over 40 years of experience. Since 2011 our R&D Center has been developing projects under Ministry of Science, Industry and Technology's incentives to create new products, to create differentiation at the market and in order to increase R&D activities and invest in R&D related business areas. As a customer oriented company, Akim Metal s main principles are Quality, Cost and On-Time Delivery. Product quality is assured by using control methods, laboratory tests and product audits at every step from raw material incoming to finished part delivery. With a highly respected position in metal industry, Akim Metal has ISO/TS and ISO certificates. Akim Metal targets for continuous improvement with technologically up-to-date machinery and trained personnel. All customer satisfaction indicators are carefully followed and evaluated. Fastest and most economical solutions are provided for Customers using automatized systems. With our R&D Center, Akim Metal is targeting providing advanced technological solutions by developing our current engineering, testing-laboratory and production capabilities on Electrics-Electronics and Mechatronics divisions.

3 timesaver machines Akım Metal Established in Istanbul Akplas Established in Istanbul Move To Gebze-Kocaeli First Automotive Customer Move To Tuzla - İstanbul Aksem Kalıp Established Die Casting Business Started R & D Center Established Began CNC Machine Production First Defense Customer First Aviation Customer YMB Established

4 CNC TURNING MACHINES ST - SERIES timesaver machines st SMB has produced a new lathe which completely satisfies the demands in the field of mass production machining. We have also made the body smaller to save space which help to increase the productivity per unit area. With integrated gantry loader, ST-250 also provides high speed and productivity. STANDARD ACCESSORIES Fanuc CNC Unit 8 Hydraulic Chuck 300 mm Turning Length Ø 49 mm Bar Capacitiy Servo Turret with 12 Tools Chip Conveyor VDI 30 ID and OD Tool Holders Graphic Screen 3-Axis Gantry Loader MK-4 Hydraulic Tailstock OPTIONAL ACCESSORIES Siemens CNC Unit C Axis Bar Feeder Lineer Ruler for all axis Tool Presetter Sub Spindle Single Turret 2

5 TECHNICAL SPECIFICATIONS Teknik Bilgiler STANDARD OPTIONAL FRONT 3-AXIS Capacity 200 mm Max. Turning Length 300 mm Bar Capacity Ø49 mm Ø32 mm Spindle 8" 6" 4500 rev/min 6000 rev/min Spindle Nose A2-6 A2-5 Spindle Hole Ø65 mm Bearing Diameter Power Ø100 mm 11 kw (30 min) 15 kw (15 min) Axis Movements X-Axis Travel Z-Axis Travel Rapid Traverse (X/Z) Slide Type Turret Turret Quantity Tool Stations Positioning Time Holder Dimensions Tool Disc Type Tailstock 150 mm Linear Roller 1 12 SPINDLE SPEED (rpm) 0,15 sec ELECTRICAL CABINET 20 x 20 mm VDI 30 VDI 40 MK-4 MK-5 Built-in MAXIMUM SWING DIAMETER CAPACITY LIMIT 100 mm Coolant Tank 230 lt Hydraulic Tank 60 lt 2 lt 380 V 350 (Z-AXIS TRAVEL) MAX. TURNING DIA. SPINDLE CENTER Machine Dimensions Base Area 2300 x 2600 mm Base Area (with gantry loader) 3000 x 2600 mm Weight COOLANT PUMP 350 mm Live Center Voltage TOP POWER 30 m/min, 60 m/min Pinol Type Slide Lubrication Tank SPINDLE POWER / TORQUE TORQUE Pinol Taper Tailstock Travel Coolant Capacity CHIP CONVEYOR TAKE OUT CLEARANCE X-AXİS TRAVEL 110 (X-AXIS TRAVEL) Max. Speed CHIP CONVEYOR Ø210 (8" CHUCK) Chuck CABINET GANTRY SAFETY CLEARANCE 450 mm Max. Turning Diameter LOADING-UNLOADING SAFETY CLEARANCE Swing Diameter SIDE GANTRY LOADER DOOR OPENNING LIMIT Ø170 (6" CHUCK) ST-250 TECHNICAL SPECIFICATIONS MK-4, TYPE: 604 HVL 145 (TAILSTOCK TRAVEL) 100 (PINOL STROKE) 3500 kg 3

6 timesaver machines CNC TURNING MACHINES TT - SERIES TT TT-550 is great productive CNC Lathe for small diameter shaft workpieces. The optimal machine travel, spindle output and feed thrust force have been set exclusively for small diameter parts. TT-550 also has all requirments for the integration of automatic loading and unloading systems. STANDARD ACCESSORIES Fanuc CNC Unit 6 Hydraulic Chuck 500 mm Turning Length Twin Turret 8 Tools per Turret Chip Conveyor ID and OD Tool Holders Graphic Screen Programmable MK-4 Tailstock 60 Monoblock Body OPTIONAL ACCESSORIES Siemens CNC Unit Steady Rest C Axis Bar Feeder Lineer Ruler for all Axis Sub Spindle 3-Axis Gantry Loader Twin Turret 4

7 TECHNICAL SPECIFICATIONS TT-550 TECHNICAL SPECIFICATIONS STANDARD OPTIONAL FRONT SIDE Capacity Swing Diameter Max. Turning Diameter Max. Turning Length Bar Capacity Spindle Chuck Max. Speed Spindle Nose Spindle Hole Bearing Diameter Power Axis Movements X-Axis Travel Z-Axis Travel Rapid Traverse (X/Z) Slide Type Turret 550 mm 200 mm 500 mm Ø32 mm 6" 4500 rev/min A2-5 Ø50 mm Ø80 mm 11 kw (30 min) 125mm 550 mm 20 m/min, 30 m/min Linear Roller Ø49 mm 8" 6000 rev/min A kw (30 min) LOADING-UNLOADING CABINET GANTRY SAFETY CLEARANCE TORQUE OPERATOR PANEL FRONT DOOR CENTRAL LUBRICATION PUMP SPINDLE POWER / TORQUE POWER 3 -AXIS GANTRY LOADER REAR DOOR CHIP CONVEYOR TOP ELECTRICAL CABINET Turret Quantity Tool Stations Positioning Time Holder Dimensions Tool Disc Type Tailstock ,3 sn 32 x 32 mm Slotted Disc 25x25 SPINDLE SPEED (rpm) Pinol Taper Pinol Type Tailstock Travel Coolant Capacity Coolant Tank Hydraulic Tank Slide Lubrication Tank Voltage Machine Dimensions Base Area Base Area (with gantry loader) Weight MK-4 Live Center 300 mm 300 lt 60 lt 2 lt 380 V 4000 x 2000 mm 5000 x 2000 mm 6500 kg MK-5 Built-in TURRET - 1 SPINDLE CENTER TURRET - 2 CAPACITY Ø 210 Ø 170 (8" CHUCK) (6" CHUCK) LIMIT 550 (Z1-AXIS TRAVEL) 300 (TAILSTOCK TRAVEL) 550 (Z2-AXIS TRAVEL) TURRET-1 MK-5, TYPE : 604 H MK-4, TYPE : 604 H TURRET-2 5

8 CNC TURNING MACHINES TT - SERIES timesaver machines TT TT-850 is exclusively designed to meet requirments for machining of (small diameter and) long workpieces. Machine is also equipped with simultaneously machining technology thanks to twin turrets. TT-850 has all requirements for the integration of automatic loading and unloading systems. STANDARD ACCESSORIES Fanuc CNC Unit 8 Hydraulic Chuck 1000 mm Turning Length Twin Turret Integrated Programmable Steady Rest 8 Tools per Turret Chip Conveyor ID and OD Tool Holders Graphic Screen Programmable MK-5 Tailstock 60 Monoblock Body OPTIONAL ACCESSORIES Siemens CNC Unit C Axis Bar Feeder Lineer Ruler for all axis Sub Spindle 3-Axis Gantry Loader Twin Turret 6

9 TECHNICAL SPECIFICATIONS Teknik Bilgiler TT-850 TECHNICAL SPECIFICATIONS STANDARD OPTIONAL FRONT SIDE Capacity Swing Diameter Max. Turning Diameter Max. Turning Length Bar Capacity Spindle 650 mm 200 mm 1000 mm Ø49 mm Ø100 mm SAFETY CLEARANCE CONTROL PANEL TRAVEL CONTROL PANEL CHIP CONVEYOR OPERATOR PANEL Chuck Max. Speed Spindle Nose Spindle Hole Bearing Diameter Power Axis Movemenets X-Axis Travel Z-Axis Travel Rapid Traverse (X/Z) Slide Type Turret 8" 10" 4500 rev/min 5000 rev/min A2-6 A2-8 Ø65 mm Ø100 mm 11 kw (30 min) 18 kw (30 min) 125mm 1050 mm 20 m/min, 30 m/min Linear Roller FRONT DOOR SIDE VIEW SPINDLE POWER / TORQUE TORQUE REAR DOOR POWER TOP FRONT VIEW ELECTRICAL CABINET COOLANT PUMPS CHIP CONVEYOR Turret Quantity Tool Stations Positioning Time Holder Dimensions Tool Disc Type Tailstock ,3 sn 32 x 32 mm Slotted Type 25 x 25 SPINDLE SPEED (rpm) TOP VIEW CHIP CONVEYOR TAKEOUT DISTANCE Pinol Taper Pinol Type Tailstock Travel Coolant Capacity Coolant Tank Hydraulic Tank Slide Lubrication Tank Voltage Machine Dimensions Base Area Base Area (with gantry loader) Weight MK-5 Live Center 500 mm 300 lt 60 lt 2 lt 380 V 4900 x 2050 mm 6200 x 2050 mm 8500 kg MK-4 Built-in 1000 mm TURRET - 1 SPINDLE CENTER TURRET - 2 CAPACITY Ø 254 Ø 210 (10" CHUCK) (8" CHUCK) LIMIT 1050 (Z1-AXIS TRAVEL) 1000 (LUNNET TRAVEL) LUNNET TYPE : SLU-X2 500 (TAILSTOCK TRAVEL) 1050 (Z2-AXIS TRAVEL) TURRET-1 MK-5, TYPE : 604 H MK-4, TYPE : 604 H TURRET-2 7

10 CNC TURNING MACHINES TOOLING timesaver machines Tool 32x32 ID HOLDERS Ø8-H32 Ø12-H32 Ø16-H32 Ø20-H32 Ø25-H32 ID HOLDERS Ø16-H50 Ø20-H50 Ø25-H50 Ø32-H50 ID - H32 VDI Tool Disc - 12 Tools Ø32-MT-1 Ø32-MT-2 ID - H50 (H40) ID HOLDERS MT1-H50 MT2-H50 MT3-H50 MT4-H50 Slotted Tool Disc - 8 Tools Axial 20x20 OD - A 20x20 OD - B 20x20 OPTIONAL Outer Dia. Tool Holder 25x25 8

11 43 years

12 İstanbul Anadolu Yakası OSB 2. Sanayi Cd. No:7 Tuzla İSTANBUL / TÜRKİYE T: F: info@smbcnc.com