MEGA 130. Heavy Duty Horizontal CNC Lathe

Transcription

1 MEGA 130 Heavy Duty Horizontal CNC Lathe

2 2 HWACHEON CATALOG UTMOT CONVENIENCE & HIGH PRODUCTIVITY HEAVY DUTY CNC LATHE MEGA 130 has been specifically designed suitably for ship building, wind power and new energy, mining, oil as well as heavy-precision parts for aircraft industry. The machine offers special features such as 3-step gear box with cooling system, bulit-in type tailstock with rack & pinion moving system and large dimensioned special ball screw with driving nut for extreme strong support and precision. * High rigid flat bed structure * 3 point contacts with ultra-precision spindle bearing * Auto 3 step spindle speed range * pindle motor power : 60 / 41kW * Max. loading capacity : 12 ton * Built-in tail stock spindle * Portable / Fixed MPG handle

3 Horizontal CNC Lathe : MEGA Various Accessories pindle Bore Dia.155mm (A2-15) Dia.255mm (A2-15) Dia.320mm (A2-20) Turret Curvic Coupling Toolpost Hydraulic Toolpost ( 250) Hydraulic Toolpost ( 350) Electric Turret Turnmill Turret(BMT-85) Rest teady Rest Follow Rest Roller upport Others Grinding Attachment Boring Bar Holder

4 C C D D A A B B 4 HWACHEON CATALOG Tooling ystem Curvic coupling toolpost (td.) Bite 32mm, 1 1 / 4" Boring bar Boring holder Boring bar Boring sleeve Metric : ø25, 32, 40, 50mm Inch : ø1, 1 1 / 4", 1 1 / 2", 2" Drill Drill socket Metric : M.T.#3, 4, 5 Inch : M.T. #3, 4, 5 Turret Interference * Unit: mm Curvic coupling toolpost (td.) 685 Hydraulic toolpost (Opt.) 675 Ø920 Ø1300 Ø920 Ø1300 Electric turret (Opt.) 525 Ø920 Ø1050 Turnmill turret (Opt.) 345 Ø690

5 Horizontal CNC Lathe : MEGA Loading capacity Description upporting method Loading capacity Chuck+Tailstock 8,000kgf teady rest(1ea) 10,000kgf teady rest(2ea) 12,000kgf Chuck 2,000kgf pindle power-torque diagram [ Dia. 155mm ] [ Dia. 255mm ] [ Dia. 320mm ] kw(rate30min) 41 kw(cont.) Torque (kgf.m) kw(rate30min) 41 kw(cont.) Torque (kgf.m) kw(rate30min) 41 kw(cont.) Torque (kgf.m) kW(RATE30min) Low Middle High 41kW(Cont.) kW(Cont.) kW(Cont.) rpm Machine size * Unit: mm 8,914 (9,914 / 10,914 / 11,914 / 13,914 / 15,914) 6,707 (7,707 / 8,707 / 9,707 / 11,707 / 13,707) 3,000 (4,000 / 5,000 / 6,000 / 8,000 / 10,000) 1,400 1,400 2,810 2,519 1,300 2,510 Out Put (kw) Out Put (kw) kW(RATE30min) Low Middle High Out Put (kw) 60kW(RATE30min) Low Middle High rpm rpm Front View Right View

6 6 HWACHEON CATALOG Product Configuration Each product can be configured to fit your application. MEGA / 4000 / 5000 / 6000 / 8000 / mm IEMEN-828D() FANUC 0iT-D(O) Dia. 155mm Dia. 255mm Dia. 320mm 4 Position curvic coupling toolpost() 4 Position hydraulic auto turret(o) 12 Position electric auto turret(o) 12 Position turnmill turret(o) Machine pecifications ITEM MEGA 130 Capacity wing over bed mm Ø1,300 wing over cross slide mm Ø930 Max. cutting dia. over bed mm Ø1,300 Max. turning dia. on cross slide mm Ø920 Distance between centers mm 3,000 4,000 5,000 6,000 8,000 10,000 Bed Bed length mm 5,670 6,670 7,670 8,670 10,670 12,670 Bed width mm 810 Bed way type - 1 bed, 2 slide way Feed rates X-axis stroke mm/min 660 Z-axis stroke mm/min 3,000 4,000 5,000 6,000 8,000 10,000 Rapid speed (X / Z) mm/min 6,000 / 6,000 pindle pindle nose K A2-15 (Dia.155, 255) / A2-20 (Dia.320) pindle through hole mm Dia.155 / Dia.255 / Dia.320 pindle bore taper Metric Taper No.170 / 260 / 327 pindle range step Auto 3 steps pindle speed rpm 40 ~ 630 (Dia.155) / 30 ~ 650 (Dia.255) / 20 ~ 400 (Dia.320) Tool post Type of toolpost - Curvic coupling Max. No. of tools ea 4 tandard tool size mm 32 Tail stock (Built-in) Quill dia. mm 200 Quill bore taper MT No.6 Quill travel mm 260 Motor Main motor kw 60 / 41 ervo motor (X / Z) kw 3.3 / / Coolant pump W 250 Bed lubrication pump W 53 pindle lubrication pump W 200 Coolant tank capacity l Power (isolating) kva 70 Machine size Length mm 6,707 7,707 8,707 9,707 11,707 13,707 Width mm 2,810 Height mm 2,510 Weight ton 13,500 15,500 17,500 19,500 23,500 29,500 CNC system iemens-828d

7 Horizontal CNC Lathe : MEGA Accessories tandard Accessories Optional Accessories 4 jaw independent chuck : 32" pindle through hole : Dia. 155mm 3jaw hyd. chuck(dia.155only) : 15,21,32" Grinding unit 4 position curvic coupling toolpost Tool kits & box 3jaw scroll chuck :18,20,21,24,25" Manual guide i (for Fanuc system) (Manual type) Work light 4jaw indepentent chuck : 20,24,28,32,40,50" NC cooler Boring holder(i.d) : 60mm 4position hydraulic turret( 250, 350) Roller support Boring sleeve(i.d) : 25,32,40,50mm 12position electric turret : Ø800~Ø1,000mm(Roller) for 10Ton Built-in tailstock 12position turnmill turret(ø32, M20) emi enclosed splash guard:2door CNC system : iemens-828d Boring bar hop turn (for iemens system) Coolant equipment Boring bar holder & sleeve pindle through hole : Dia.255/320mm Dead center : M.T. No.6 C-axis indexing(0.001 ) teady rest Drill socket : M.T. No.3, 4, 5 Chip conveyor : Dia.50~350mm (Roller) for 5 / 8 Ton Flicker lamp (R/Y/G, 3colors) CNC system : Fanuc 0iT-D Dia.300~600mm (Roller) for 5 / 8 Ton Operation manual & part list Face plate : Dia.950/1,200mm Dia.600~800mm (Roller) for 5 / 8 Ton Portable MPG handle Fixed MPG handle Transformer(isolating) : 70kVA emi enclosed splash guard:1door Follow rest : Dia.60~240mm(Metal/Roller) NC pecifications [IEMEN-828D] ITEM PECIFICATION Controlled axis Controlled axis 2-axis Interpolation axis 2-axis Least input increment 0.001mm, 0.001deg, inch Working area limit otfware traverse limit 1, 2 Measuring system error compensation Backlash compensation Operation Number of channels 1 Channels Number of mode groups 1 Mode groups Inch/Metric conversion G70, G71 Reference positon approach G74 Dry run, single block Block search with/without calculation Repositioning on the contour Repos, Reposa Program execution from R 232C interface Program execution from network drive Network manager Interpolation function Positioning G00 Linear interpolation - straight line with angle Circular interpolation - polar coordinates - tangential transition G01 ANG G02, G03 AP, RP CT Dwell (Per seconds) G04 Thread cutting - with constant lead - with variable lead G32 G33, G34 Polar coordinates G110, G111, G112 Chamfer, rounding CHF, CHR, RND... Approaching a fixed point G75 Helical, involute interpolation O Feed function Rapid traverse override 0-120% Feed per minute (mm/min) G94 Feed per revolution (mm/rev) G95 Feedrate for positioning axis FA, FPR... Jog feed velocity (X, Z) 0-2,000 mm/min Rapid velocity (X, Z) 0-6,000 mm/min eparate override control 2 Channels Program input G-code system iemens G-code (DIN66025) IO-dialect mode IO-A eparate operating mode 2 Channels Absolute/Incremental dimension G90, G91 Working area limitation G25, G26 Exact stop G60, G9... Programmable rotation Rot, Arot Programmable scale factor cale, Ascale ITEM ㅡ : Not available : tandard O : Option PECIFICATION Program input Programmable mirroring Mirror, Amirror No. of zero offset 100ea(G54..) Manual measurement of zero offset cratch funtion ubroutine call 11levels Custom macro User parameter R-parameters (300ea) Turning cycle Cycle 93 ~ 97 Drilling cycle Cycle 81 ~ 82 Contour programming Compare and logic operations Arithmetric and trigonometric funtion pindle speed function Constant surface speed control G96 / G97 pindle override % pindle orientation M19 Digital load meter pindle synchronous control - Tool function / compensation Tool function T-number No. of tool/cutting edges 128 / 256ea Tool nose radius compensation Tool geometry/wear compensation Manual tool offset calculator Tool data backup Editing operation Part program storage size CNC User memory 3MB Text editor with editing funtions elect, Copy, Delete.. Dual editor Write protection for lines uppression of line in the display creen saver Cyclical alarm display Timer & counter funtion Graphic simulation Pocket calculator mode Easy program selection Multi-language display English, German, French, Italian, Chinese, panish,japanese, Korean, Portuguese, Polish, Hungarian, wedish,russia Data input/output Interface devices UB, CF Card Memory card O Ethernet connection Others Machine step programming hop Turn O Extended operation hopmill HMI funtions ervice Planner Maintenance scheduler Easy extend Managing machine unit Display unit 10.4" color LCD

8 Hwacheon Global Network Hwacheon Headquarters Hwacheon UA Hwacheon Europe Hwacheon Asia Please contact us for product inquiries. The product design and specifications may change without prior notice. HEAD OFFICE HWACHEON MACHINERY CO., LTD 46, BANGBAE-RO, ECHO-GU, EOUL, , KOREA TEL: FAX: UA HWACHEON MACHINERY AMERICA, INC. 555, BOND TREET, LINCOLNHIRE, ILLINOI, 60069, UA TEL: FAX: GERMANY HWACHEON MACHINERY EUROPE GMBH JOEF-BAUMANN-TR, 25, BOCHUM, GERMANY TEL: FAX: INGAPORE HWACHEON AIA PACIFIC PTE. LTD. 21 BUKIT BATOK CRECENT #08-79, WCEGA TOWER, INGAPORE TEL: FAX: