15-18 Chucker Horizontal Turning Center

Transcription

1 15-18 Chucker Horizontal Turning Center

2 2 HWACHEON CATALOG : Hi-TECH

3 Horizontal Turning Centers CHUCKER HORIZONTAL TURNING CENTER High Performance Mid-size 15 18" Horizontal Turning Center Hi-TECH 550 is equipped with the extra rigid tool post of highest durability to deliver the most stable, precision machining performance even at hard turning. 1 pindle Housing/Machine Tool Industry/M45C 2 Motor Housing/Machine Tool Industry/M45C 3 Valve Body/Industrial Material/CF8M 4 pindle haft/machine Tool Industry/NCM

4 4 HWACHEON CATALOG : Hi-TECH 550 HEAVY DUTY CUTTING WITH BOX WAY & GEAR BOX TYPE Hwacheon's Hi-TECH 550 incorporates tough box way design which makes it an ideal turning center for heavy duty hard turning. It's equipped with a long bed for extra-length workpieces, and with the programmable tailstock and steady rest for stability and precision. Machining precision is enhanced even further because all of the Hi-TECH 550's axes can be installed with highly accurate linear scales; and the fast turret indexing time of 0.2 seconds per step will increase your productivity.

5 Horizontal Turning Centers 5 Hand-craped to Perfection The guide-ways are hand-scraped and polished to the highest precision based on Hwacheon s 60 years craftmanship experience, this to reduce vibration and allows precision feed during heavy operations. High Performance pindle Hwacheon's unique spindle technology delivers quality and precesion at high speed cutting. Box Way Design Hi-TECH 550's box way guide design improves rigidity and precesion after many hours of continued operation. High Torque Transmission (Option) The gear-driven transmission provides power and versatility. It provides high torque at low speeds without compromising high-speed operation and performance. The transmission assembly and the spindle motor have been designed away from the spindle to limit heat and vibration transfer.

6 Horizontal Turning Centers 6 Tough, Rapid Indexing Turret The turret in Hi-TECH 550 with a powerful clamping force offers an index time of 0.2sec/step for faster, more stable machining. Programmable Tailstock (tandard) The tailstock can be programmed to position itself in semi-auto, and it provides firm support for extra-long workpieces to guarantee machining precision. The tail spindle can be operated either by the foot switch or by programming, while providing firm, stable oilpressure chucking. teady Rest (Option) Add the teady rest when working with extra-long workpieces to raise machining precision.

7 Heavy Duty Cutting With Box Way & Gear Box Type 7

8 8 HWACHEON CATALOG : Hi-TECH 550 UER FRIENDLY DEIGN, A WIDE RANGE OF OPTIONAL FEATURE Hi-TECH 550 is designed to be user friendly, so you can concentrate on what you do best: creating quality products without losing your valuable time to the worries of machine failure and safety. A wide variety of performance upgrade options are available for faster, more precise machining. Tool Presetter (Option) The tool presetter employs a highly accurate sensor with the repeatability of 5µm or less to precisely compute for the coordinate settings in less than 15 seconds per tool. Different tool shapes and their tolerance values are entered automatically for the coordinate calculations. Linear cale (Option) To determine the coordinates with the highest of accuracy, and to correct the axis coordinate error caused by thermal displacement, the magnetic absolute output linear scales can be installed on all axes. L-HTLD: Hwacheon Lathe Tool Load Detect ystem (Option) The Hwacheon Lathe Tool Load Detect ystem constantly detects and diagnoses the tool load under a process to prevent tool wear and damage, and to keep your machine and tools in optimal shape. Load Detection Limit 1 Load Detection Limit 2 Alarm + Feed Hold > When the LIMIT 1 Alarm sounds, the system holds the feed and the machine goes into standby. Alarm + Machine top > When the LIMIT 2 Alarm sounds, the system stops the machine, and must be reset to operate it.

9 Product Data 9 Product Data * Unit: mm(inch) 1,590(62.60 ) 4,590( )[L type= 5,590 ( )] 4,300( )[L type= 5,300 ( )] 1,282(50.47 ) 1,028(40.47 ) [L type= 2,028 (79.84 )] 400(15.75 ) 836(32.91 ) 2,400(94.49 )[L type=2,450(96.46")] (pindle Center) 1,134(44.65 ) 1,700(66.93 ) 810(32.28 ) 2,100(82.68 ) 506(19.92 ) 2,450(96.46 ) Left ide Front pindle Power-Torque Diagram tandard Option(with Z.F Gear Box) High peed[with 15 chuck(0~2,000rpm)] High peed[with 15 chuck(0~2,000rpm)] 2000 Low peed(0~668rpm) Electric power conversion 40 Low peed(0~600rpm) Torque(Nm) Low: 1,608.7 Nm (30min) 30 kw (30min) 22 kw (Cont.) Low: Nm (Cont.) High: Nm (30min) High: Nm (Cont.) Power(kW) Torque(Nm) Low: 3,071 Nm (30min) Low: 2,492.6 Nm (Cont.) High: Nm (30min) 37 kw (30min) 30 kw (Cont.) Power(kW) High: Nm (Cont.) pindle peed(rpm) pindle peed(rpm)

10 10 HWACHEON CATALOG : Hi-TECH 550 Tool Interference Diagram Unit : mm(inch) TD 10 tation ø760(29.92 ) ø670(26.37 ) ø60(2.36 ) 3 ø387(15.23 ) (1.57 ) 290(11.41 ) 290(11.41 ) 580(22.82 ) ø348(13.70 ) 295(11.61 ) X-Axis troke: 345(13.58 ) 625(24.6 ) ø590(23.22 ) 50(1.96 ) ø381(15 ) 12 tation ø760(29.92 ) ø660(25.98 ) ø670(26.38 ) ø317(12.48 ) ø281(11.06 ) Max. Cutting Dia. ø590(23.23 ) ø381(15 ) ø60(2.36 ) 40(1.57 ) 290(11.41 ) 290(11.41 ) X-Axis troke: 580(22.82 ) 345(13.58 ) 625(24.6 ) 50(1.97 ) MC 20(0.79 ) 40(1.57 ) X-Axis troke 345(13.58 ) X-Axis troke 345(13.58 ) ø60(2.36 ) ø740(29.13 ) ø275(10.83 ) Max. Cutting dia: ø590(23.23 ) ø381(15 ) ø457(18 ) X-Axis troke 345(13.58 ) 80(3.15 ) ø640(25.20 ) 50(1.97 ) 120(4.72 ) X-Axis troke 345(13.58 ) 625(24.6 ) 210(8.27 ) 210(8.27 ) 420(16.54 )

11 Tool Interference Diagram & Moving Range 11 Moving Range Unit : mm(inch) TD MC O.D Holder 15 Chuck 15 Chuck 230(9.06 ) 230(9.06 ) Quill troke : 150(5.9 ) Quill troke : 150(5.9 ) Z-Axis troke : 1150(45.27 ) [L-Type : 2150(84.6 )] X-Axis troke : 345(13.6") 50(1.97 ) 285(11.22 ) 35(1.38 ) Tailstock troke : 980(38.85") [L-Type : 1980(77.95")] Z-Axis troke : 1,150(45.27 ) [L-Type : 2,150(84.6 )] X-Axis troke : 345(13.6") Tailstock troke : 980(38.85") [L-Type : 1,980(77.95")] 50(1.97 ) 310(12.2 ) 35(1.33 ) 40(1.57 ) 40(1.57 ) 40(1.57 ) 25(0.98 ) 38(1.5 ) ø60(2.36 ) 40(1.57 ) ø60(2.36 ) 55(2.17 ) 45(1.77 ) X-Axis troke : 345(13.6") 110(4.33 ) X-Axis troke : 345(13.6") 25.1(0.99 ) 35(1.38 ) BORING BAR OVER HANG 44.5(1.75 ) 21(0.82 ) BORING BAR OVER HANG Angular Turnmill Holder 15 Chuck Z-Axis troke : 1,150(45.27 ) [L-Type : 2,150(84.6 )] X-Axis troke : 345(13.6") 125(4.92") ø26(1.02") 105(4.13") 66.5(2.61 ) Quill troke : 150(5.9 ) Tailstock troke : 980(38.85") [L-Type : 1,980(77.95")] 15.5(0.61 ) 230(9.06 ) traight Turnmill Holder Z-Axis troke : 1,150(45.27 ) [L-Type : 2,150(84.6 )] 80(3.14 ) 15 Chuck 230(9.06 ) Quill troke : 150(5.9 ) X-Axis troke : 345(13.6") 1,080(42.51 ) 70(2.75 ) Tailstock troke : 980(38.85") [L-Type : 1,980(77.95")] 90(3.54 ) 230(9.05 ) ø26(1.02") 42(1.65 ) 21(0.82 )

12 12 HWACHEON CATALOG : Hi -TECH 550 Product Configuration Each product can be configured to fit your application. Hi-TECH 550 Ref. 1) TD: Tailstock 2) MC: Turnmill (C-axis, ) 3) L: Long type Hi-TECH 550A 550A/MC 550AL 550AL/MC A-series Chuck 15 B-series Chuck 18 Hi-TECH 550B 550B/MC 550BL 550BL/MC TD TD MC MC L L LMC LMC Machine pecifications ITEM Hi-TECH 550 ERIE 550A 550AL 550A/MC 550AL/MC 550B 550BL 550B/MC 550BL/MC Capacity wing over Bed mm (inch) Ø800 (31.50 ) Max. Cutting Diameter mm (inch) Ø590 (23.23 ) tandard Cutting Diameter mm (inch) Ø387 (15.23 ) Ø275 (10.83 ) Ø387 (15.23 ) Ø275 (10.83 ) Max. Cutting Length mm (inch) 1,100 (43.31 ) 2,100 (82.68 ) 1,100 (43.31 ) 2,100 (82.68 ) 1,100 (43.31 ) 2,100 (82.68 ) 1,100 (43.31 ) 2,100 (82.68 ) Chuck ize inch pindle Type of pindle Nose AA A2-11 Max. pindle peed rpm 2,000 1,800 Through pindle Hole Diameter mm (inch) Ø132 (5.20 ) Max. Bar ize mm (inch) Ø116 (4.57 ) pindle Bearing Inner Diameter mm (inch) Ø180 (7.09 ) pindle Motor kw (HP) 30 / 22 (40 / 30) Turret Number of Tool tation ea 10 (Opt.: 12) (Opt.: 12) 12 Tool ize mm (inch) 32 x Ø60 ( 1.25 x Ø2.5 ) Turret Indexing Time sec / step 0.2 Axes Rapid peed (X/Z) m/min 20 / / / / / / / / / 1, / 2, / 1, / 2, / 1, / 2, / 1, / 2,150 Max. troke (X/Z) mm (inch) (13.58 / ) (13.58 / ) (13.58 / ) (13.58 / ) (13.58 / ) (13.58 / ) (13.58 / ) (13.58 / ) Feed Motor (X/Z) kw (HP) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) Tailstock Quill Dia. mm (inch) Ø120 (4.72 ) Quill troke mm (inch) 150 (5.91 ) Quill Taper MT # 5 Turnmill (Opt.) pindle Motor kw (HP) 7.5 / 5.5 (10 / 7.5) 7.5 / 5.5 (10 / 7.5) Max. pindle peed rpm 4,000 4,000 Max. Drill/Tap ize mm Ø32 (1.26 ) / M20 Ø32 (1.26 ) / M20 Min. Index Angle º(deg) 0.001º 0.001º Tank Capacity Lubrication l(gal) 12 (3.17) Hydraulic l(gal) 50 (13.21) Coolant l(gal) 250 (60) 380 (100) 250 (60) 380 (100) 250 (60) 380 (100) 250 (60) 380 (100) Power ources Electrical Power upply kva 75 Dimension Height mm (inch) 2,400(94.49") 2,450(96.46") 2,400(94.49") 2,450(96.46") 2,400(94.49") 2,450(96.46") 2,400(94.49") 2,450(96.46") 4,590 x 2,450 5,590 x 2,450 4,590 x 2,450 5,590 x 2,450 4,590 x 2,450 5,590 x 2,450 4,590 x 2,450 5,590 x 2,450 Floor pace (L W) mm (inch) ( x ) ( x ) ( x ) ( x ) ( x ) ( x ) ( x ) ( x ) Weight kg f(lb f) 9,500 (20.944) 12,000 (26.455) 10,000 (22.046) 12,500 (27.558) 9,700 (21.385) 12,200 (26.996) 10,200 (22.487) 12,700 (27.998) NC Controller Fanuc 0i-TD

13 Machine pecifications 13 tandard and Optional Product Components tandard Accessories Optional Accessories Hydraulic Chuck - Hollow ignal Lamp with 2 Colors (R, G) Air Blower Linear cale (X / Z) - Hi-TECH 550A: 15 Tailstock (MT#5) Air Gun NC Cooler - Hi-TECH 550B: 18 - Tailstock Body Program Auto Door ignal Lamp with 3 Colors (R, G, Y) Coolant ystem - Tailstock Quill Program Bar Feeder Interface pindle Motor Upgrade Door Interlock Tooling ystem Built in Tailtock 37/30kW with ZF gear box Foot witch Tool Kit & Box Chip Conveyor & Box (ide Type) teady Rest Hydraulic Unit (40kg/cm²) Work Light Chuck Dual Pressure ystem teady Rest Base Leveling Bolt & Plate 10.4 Colors LCD Chuck Pressure Check witch Tool Presetter Manual Guide i Chuck Pressure Compensation Tool & Work Counter, External / Internal Operation Manual & Part List Coolant Gun Transformer et of oft Jaws High Pressure Coolant ystem, Turnmill Function Including C-Axis (0.001 ) 6bar / 15bar Turnmill pindle Motor Upgrade 11/7.5kW Hard Jaws Turnmill Holder (Axial / Radial) L-HTLD U-Drill Holder (Lathe-Hwacheon Tool Load Detect) NC pecifications [Fanuc 0i-TD] ITEM PECIFICATION TD MC Controlled axis Controlled axis (Cs axis) 2-Axes 2-Axes 3-Axes imultaneously controlled axes 2-Axes 2-Axes 3-Axes Least input increment mm, deg, inch Least input increment 1/ mm, deg, inch O O inch/metric conversion G20, G21 tored stroke check 1, 2, 3 Chamfering on/off Backlash compensation Operation Automatic & MDI operation Program number search equence number search Dry run, single block Manual handle feed 1Unit Manual handle feed rate x1, x10, x100 Interpolation function Positioning G00 Linear interpolation G01 Circular interpolation G02, G03 Dwell (Per seconds) G04 Polar coordinate interpolation G12.1 / G Cylindrical interpolation G7.1 - Threading G32 Multiple threading Threading retract Continuous threading Variable lead threading G34 Reference position return 1st G28 Reference position return check G27 2,3,4th reference position return G30 Arbitrary speed threading O O Feed function Rapid traverse override F0, F25, F50, F100 Feed per minute (mm/min) G98 Feed per revolution (mm/rev) G99 Rapid traverse bell-shaped acceleration/deceleration Feedrate override 0-150% Jog feed override 0-1,260 mm/min Tool function / compensation Tool function T4-digits Tool offset pairs 64pairs Tool nose radius compensation Tool geometry/wear compensation Tool life management O O Automatic tool offset Tool presetter option is required O O Direct input tool offset value Tool presetter option is measured B required O O Others Display unit 10.4" Color LCD - : Not available : tandard O : Option ITEM PECIFICATION TD MC Program input Tape code EIA R244 / IO840 Optional block skip 1ea Program number O4-Digits equence number N5-Digits Decimal point programming Coordinate system setting G50 Coordinate system shift Workpiece coordinate system G54-G59 Workpiece coordinate system preset G92.1 Direct drawing dimension programming G code system A Programmable data input G10 ub program call 10 folds nested Custom macro B Addition of custom macro common variables #100-#199, #500-#999 Canned cycles Multiple repetitive cycle Multiple repetitive cycle ll Canned cycles for drilling mall-hole peck drilling cycle Manual guide i pindle speed function Constant surface speed control G96 / G97 pindle override % pindle orientation Rigid tapping O pindle synchronous control - - Editing operation Part program storage length 1,280m (512kB) Number of register able programs 400ea Background editing Extended part program editing Play back Clock function elf-diagnosis function / Alarm history display Help function Run hour and parts count display Graphic function Dynamic graphic display - - Multi-language display English, German, French, Italian, Chinese, panish, Korean, Portuguese, Polish, Hungarian, wedish,russia Data input/output Reader/Puncher interface CH1 R232C Reader/Puncher interface CH2 R232C Ethernet interface Embeded Ethemet Memory card interface UB card interface

14 Hwacheon Global Network Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia Please call us for product inquiries. The product design and specifications may change without prior notice. Read the operation manual carefully and thoroughly before operating the product, and always follow the safety instructions and warnings labels attached on the surfaces of the machines. HEAD OFFICE HWACHEON MACHINE TOOL CO., LTD 976-1, JANGDEOK-DONG GWANGAN-GU, GWANGJU, KOREA TEL: FAX: EOUL OFFICE , BANGBAE-DONG, EOCHO, EOUL, KOREA TEL: FAX: UA HWACHEON MACHINERY AMERICA, INC. 555 BOND TREET, LINCOLNHIRE, ILLINOI, 60069, UA TEL: FAX: INGAPORE HWACHEON AIA PACIFIC PTE. LTD. 21 BUKIT BATOK CRECENT, #08-79 WCEGA TOWER INGAPORE TEL: FAX: GERMANY HWACHEON MACHINERY EUROPE GMBH JOEF-BAUMANN TR. 25, 44805, BOCHUM, GERMANY TEL: FAX: HC-T115-R