GS-4000 SERIES Ultra Performance CNC Turning Centers

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Terence Sparks
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1 G-4000 ERIE Ultra Performance CNC Turning Centers

G-4000 eries Construction pindle Turret Multi-Tasking MAXIMUM PERFRMANCE CNC TURNING CENTER For those seeking a heavy-duty maximum performance turning center that s packed with the latest

2 G-4000 eries Construction pindle Turret Multi-Tasking MAXIMUM PERFRMANCE CNC TURNING CENTER For those seeking a heavy-duty maximum performance turning center that s packed with the latest technologies, GDWAY s G-4000 series is the perfect answer. These machines offer awesome turning power, 37 kw ( 30 min. ) 2-speed gear-head spindles are standard on most models, to easily turn work pieces up to 24" diameter, and to accommodate various work piece lengths, 4 bed sizes offering maximum tuning lengths ranging from 750 ~ 3,000 mm are available. Live tooling, Y-axis and sub-spindle models further increase machining efficiency and accuracy, while reducing man power. Furthermore, GDWAY machines are always fully loaded with standard features that are either not available or costly options found on other machines. Features such as chip conveyor, programmable base tailstock, turning tool holders are standard plus many more. Under the covers, you ll find a 30 degrees slant bed with super wide box ways, and G-4000 & G-4300 series equipped with an enormous 2-speed head stock driven by a 37 kw ( 30 min. ) Fanuc motor. Extra large Z-axis spindle motors provide the thrust needed to efficiently drill big diameter holes. Axes rapids are 24 m/min. on X and Z, which are 50 ~0 % faster than the competitor.*¹ *1 Individual models may vary, please see P.17. G-4000 series machines feature a standard programmable base and quill tailstock. Manual mode quill-jog function allows the quill to be inched forward, which makes it easier to insert the center into the center hole. Movement of the base and quill in auto mode are controlled by M-codes and thrust pressure is manually adjustable. Z-axis carriage automatically locks onto the tailstock base and moves it to the desired position with precision accuracy.

Performance Dimensions Features pecifications 4 bed lengths and 2 spindle sizes offer a total of 8 basic model configurations. 1 2 ERIE Chuck ize Bar Capacity *2 750 mm ( 29.

3 Performance Dimensions Features pecifications 4 bed lengths and 2 spindle sizes offer a total of 8 basic model configurations. 1 2 ERIE Chuck ize Bar Capacity *2 750 mm ( 29.5" ) 1,500 mm ( 59" ) 2,250 mm ( 88.5" ) 3,000 mm ( 118.1" ) Turning Length G-4000 ERIE Ø 15" ( 18" ) Ø 115 mm ( 4.5" ) G-4000 / M / Y / / M / Y G-4000L / LM / LY / L / LM / LY G-4000L2 / L2M / L2Y / L2 / L2M / L2Y G-4000L3 / L3M / L3Y G-4300 ERIE Ø 20" ( Ø 24" ) Ø 165 mm ( 6.5" ) G-4300 / M / Y / / M / Y G-4300L / LM / LY / L / LM / LY G-4300L2/ L2M / L2Y / L2 / L2M / L2Y G-4300L3/ L3M / L3Y M model for optional live tooling turret function. Detail pecification please see Page 6 & 18. Y model for optional Y-axis function. Detail pecification please see Page 7 & 18. model for optional sub-spindle function. Detail pecification please see Page 8 & 18. *2 Individual models may vary, detail pecification please see work range diagram. ( G-4000L³ model shown with optional accessories ) Machine rigidity is increased by eliminating the opening required for under-machine-type coolant tanks. Utilizing unused space, this coolant tank placement allows optimal air circulation for faster heat dispersion and lower coolant temperature, which will help extend coolant life. Coolant tank allows the connection of compressed air to circulate coolant and keep it fresh when machine is not in use. Less space limitations allow larger 670 L coolant tank capacity and easier maintenance access. eparate coolant tank & il skimmer shown.

G-4000 eries Construction pindle Turret Multi-Tasking UPER HEAVY-DUTY CNTRUCTIN The low center of gravity heavy-duty bed and 30 slant bed design provides a super rigid foundation for the headstock,

Built to endure years and years of rigorous high production turning, the heavily ribbed, one-piece thermally balanced bed and casting components are FC35-Meehanite casting ( industry standard is

FC35 grade cast iron is capable of withstanding much greater stress without deformation and provides maximum vibration damping, which results in a machine that will outlast and outperform the

4 G-4000 eries Construction pindle Turret Multi-Tasking UPER HEAVY-DUTY CNTRUCTIN The low center of gravity heavy-duty bed and 30 slant bed design provides a super rigid foundation for the headstock, turret, and tailstock. This creates the rigidity needed to perform super heavy-duty turning, maintaining long-term high precision accuracy. More rigidity also means extended tool life. Built to endure years and years of rigorous high production turning, the heavily ribbed, one-piece thermally balanced bed and casting components are FC35-Meehanite casting ( industry standard is FC25~30 ). FC35 grade cast iron is capable of withstanding much greater stress without deformation and provides maximum vibration damping, which results in a machine that will outlast and outperform the competition. By using Finite Element Methods ( FEM ), optimally reinforced ribbings are directly casted into the one-piece bed structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs. C3 class hardened and precision ground ball screws ensure the highest accuracy and durability possible. Plus, pretension on all axes minimizes thermal distortion. Extra wide hardened and ground box ways are directly formed into the machine bed and saddle during the casting process. They are precision machined and widely spaced for maximum strength. The box way design also provides the rigidity needed for heavy duty and interrupted turning applications. The L3 series Z-axis equipped with independent supporting mechanism prevents long-sized ball screws from deforming and ensures excellent performance for the axial feed and turning accuracy.

Performance Dimensions Features pecifications 3 4 ( Casting structure of G-4000L model shown ) All spindle and servo motors, including drives, are Fanuc

X and Z axes are driven by over-sized Fanuc AC alpha i series absolute servo motors, providing tremendous thrust outputs with faster acceleration and

Absolute encoder technology eliminates the use of limit switches, thus, eliminating referencing axes to home positions and broken limit switches.

5 Performance Dimensions Features pecifications 3 4 ( Casting structure of G-4000L model shown ) All spindle and servo motors, including drives, are Fanuc alpha i series components to ensure peak machining performance and accuracy. X and Z axes are driven by over-sized Fanuc AC alpha i series absolute servo motors, providing tremendous thrust outputs with faster acceleration and deceleration. Absolute encoder technology eliminates the use of limit switches, thus, eliminating referencing axes to home positions and broken limit switches. By utilizing the latest 3D CAD design software to assist in machine development and FEM to provide engineering analysis, we are able to create the best designs possible. Contact surfaces of all slides, headstock, turret, tailstock, and ball screw bearing housings with the machine bed are hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.

G-4000 eries Construction pindle Turret Multi-Tasking ULTIMATE TURNING PWER P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision.

The heavy-duty headstock is of one-piece casting reinforced with heat dispensing fins. The 2-speed super heavy duty gear head incorporates advanced mechanical designs. Mated with a 37 kw ( 30 min.

6 G-4000 eries Construction pindle Turret Multi-Tasking ULTIMATE TURNING PWER P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision. Bearing configuration is designed for super heavy-duty cutting with ultra-smooth performance and long term durability with a higher level of accuracy. The heavy-duty headstock is of one-piece casting reinforced with heat dispensing fins. The 2-speed super heavy duty gear head incorporates advanced mechanical designs. Mated with a 37 kw ( 30 min. ) motor provides a tremendous amount of low-end torque to handle heavy material removal on large diameter parts. pindle utput Torque ( N-m ) G-4000 High-Gear 37 kw ( 30 min. ) utput ( kw ) 40 Torque ( N-m ) G-4300 High-Gear 37 kw ( 30 min. ) utput ( kw ) kw ( con. ) kw ( con. ) Torque ( 30 min. ) Torque ( 30 min. ) Torque ( con. ) 400 Torque ( con. ) Constant Torque Constant utput rpm 0 Constant Torque Constant utput rpm Torque ( N-m ) G-4000 Low-Gear 37 kw ( 30 min. ) utput ( kw ) 40 Torque ( N-m ) G-4300 Low-Gear 37 kw ( 30 min. ) utput ( kw ) kw ( con. ) kw ( con. ) Torque ( 30 min. ) Torque ( 30 min. ) Torque ( con. ) 800 Torque ( con. ) rpm rpm Constant Torque Constant utput Constant Torque Constant utput

Performance Dimensions Features pecifications ADVANCED TURRET TECHNLGY Ø 320 mm diameter super high precision CURVIC couplings accurately position the turret disk and 6,400kg of clamping force ensure

Index movements are continues, without pauses, and is capable of turning Ø 268 mm ( Ø.5" ) diameter work pieces without interference when using boring tools.

Convex Teeth Concave Teeth Curvic Coupling The curvic couplings provide a large contact area and are designed with an auto clean feature not seen on traditional couplings.

7 Performance Dimensions Features pecifications ADVANCED TURRET TECHNLGY Ø 320 mm diameter super high precision CURVIC couplings accurately position the turret disk and 6,400kg of clamping force ensure abundant turret rigidity for all cutting conditions. 5 6 The 12-station heavy-duty servo indexing turret achieves 0.3 second indexing times for adjacent stations. Index movements are continues, without pauses, and is capable of turning Ø 268 mm ( Ø.5" ) diameter work pieces without interference when using boring tools. The optional -station turret even clears up to Ø 331 mm ( Ø 13" ) diameter. Convex Teeth Concave Teeth Curvic Coupling The curvic couplings provide a large contact area and are designed with an auto clean feature not seen on traditional couplings. LIVE TLING TURRET Live tooling and C-axis control capabilities on the G-4000 series allows the machine to perform multiple tasks on a work piece, such as turning, milling, drilling and tapping. It eliminates manpower and cycle time, while reducing accuracy lost, which will occur if the part is moved from machine to machine. The G-4000 series live tooling turret is driven by a large 7.5 kw ( 30 min. ) motor. Combined with a powerful gear driven spindle, it provides ultra-high power to complete any difficult milling, drilling and tapping application. The 12-station GDWAY live tooling turret offers 12 stations available for live tooling, live tools rotate in working position only to reduce power loss and heat. The Cs-axis is adopted with a high-resolution toroid along with a full-closed loop design, to provide excellent positioning accuracy and repeatability.

G-4000 eries Construction pindle Turret Multi-Tasking Y-AXI MACHINING CAPABILITY Y-axis control further enhances multi-tasking live tooling capabilities and improves various machining precision.

Live tooling turret for Y-axis machine is equipped with 5.5 kw output, high precison built-in spindle turret.

8 G-4000 eries Construction pindle Turret Multi-Tasking Y-AXI MACHINING CAPABILITY Y-axis control further enhances multi-tasking live tooling capabilities and improves various machining precision. High precision grooving and X-axis off-center drilling are enabled. With an abundant amount of Y-axis travel, 120 mm = ± 60 mm ( 4.72 = ± 2.36 ), a wide variety of parts may be efficiently machined. Live tooling turret for Y-axis machine is equipped with 5.5 kw output, high precison built-in spindle turret. ( G-4300Y model shown ) n Y-axis equipped machines, the turret is mounted on a secondary 30 degrees wedge saddle on top of the X-axis slide. Both X & Y axes have extra wide hardened and ground box ways, which are directly formed onto the saddles during the casting process. They are precision machined and widely spaced for maximum strength. Grooved profile Required groove profile Rough Grooving Grooving by Polar Coordinate Interpolation Finish Grooving Y-axis travel direction Grooving with Finish Pass Using Y-axis Grooving with Y-axis control produces grooves with higher accuracy.

9 Performance Dimensions Features pecifications BACK-END MACHINING CAPABILITY A 8" chuck size sub-spindle driven by a powerful 18.5 kw ( 15 min. ) built-in type Fanuc motor ( Integrated Motor ) for back-end machining is available on the G-4000 series. 7 8 The sub-spindle travels on the B-axis are used with Japanese high precision roller linear guideways to increase the feed rate and reduce processing time. ub-spindle utput Torque ( N-m ) 125 Torque ( 15 min. ) Torque ( con. ) kw ( 15 min. ) 15 kw ( con. ) utput ( kw ) rpm Automatic part transfer of work piece from main spindle to sub-spindle saves manpower and cycle time, while reducing accuracy lost, which will occur if manually handling the part from machine to machine. A. Large diameter A1. Main spindle machining of A2. Part transfer to sub-spindle. A3. up-spindle machining of parts. front-end. back-end. With Ø 45 mm ( 1.77" ) bar capacity, the sub-spindle configuration is also ideal for machining long work pieces such as small diameter shafts. Both ends of the work piece can be supported by the main and sub spindles, allowing the middle section(s) to be accurately machined. B. Long shaft parts. Pull-out & machining of B1. Main spindle machining of up-spindle machining of B2. mid-section(s) with main & sub B3. front-section. back-section. spindles supporting work piece.

G-4000 eries Construction pindle Turret Multi-Tasking

N-m ) 0 96 utput ( kw ) 80 70 60 40 7.5 kw ( 30 min.

Aluminum 45C Turning Capability Test Model G-4000 Heavy

requirement Material Diameter pindle peed Cutting peed

m/min ) ( mm ) ( mm/ rev ) ( % ) 45C 45C Ø 175 Ø 58 3

18 2 / 70 62 / 85 Machining Capability Test Model

peed ( mm ) ( rpm ) ( m/min ) Cutting condition Cutting

90 End Mill 45C Ø 25 5 40 15 290 Tapping 45C M20 x P2.

10 G-4000 eries Construction pindle Turret Multi-Tasking MACHINING PERFRMANCE Live Tooling Turret utput Torque ( N-m ) 0 96 utput ( kw ) kw ( 30 min. ) 5.5 kw ( con. ) Torque ( 30 min. ) Torque ( con. ) rpm ample Work Pieces CM3 Aluminum 45C Turning Capability Test Model G-4000 Heavy Cutting Drill Workpiece Cutting condition Power requirement Material Diameter pindle peed Cutting peed Cutting Depth Feedrate pindle Load ( mm ) ( rpm ) ( m/min ) ( mm ) ( mm/ rev ) ( % ) 45C 45C Ø 175 Ø / / 85 Machining Capability Test Model G-4000M Workpiece Material Diameter pindle peed Cutting peed ( mm ) ( rpm ) ( m/min ) Cutting condition Cutting Depth ( mm ) Feedrate ( mm/ min ) Drill 45C Ø End Mill 45C Ø Tapping 45C M20 x P The front-end of the spindle can be installed with a air chuck or manual chuck to easily apply operations such as thread cutting to long work pieces.

11 8 8 Performance Dimensions Features pecifications tandard 12-tations Turret Interference Diagram Max. wing Dia. Ø744 Tooling ystem.d. Tools Clamping Block CA-3044 CA D. Tools Clamping Block CA-3044 CA-3045.D. Tool Holder LE Ø3 50 Ø Ø268 Ø264 Max. turning Dia. Ø620.D. Tools Drill Clamping Block CA-3044 Face Tool Holder CA-3045 CA-3052 leeve CA-3042A CA-3042B CA-3042C leeve CA-3043B CA-3043A CA-3043C CA-3043D CA-3043E leeve ( MT type ) CA-3041B CA-3041A CA-3041D CA-3041C I.D. Tool Holder CA-3051 CA-30A1 Unit : mm leeve CA-30A2A CA-30A2B CA-30A2C I.D. Tool Holder ( Coolant Through ) CA-30A0 ptional 12-tations Live Tooling Turret Interference Diagram Tooling ystem Ø50 Ø26 Max. wing Dia. Ø Ø Ø Ø305 Ø298 Ø550 Max. Turning Dia. Unit : mm 25.D. Tools D. Tool Holder.D. Tool Holder LG-3095 LG-3095A Double.D. Tool Holder LG Face Tools CV-3045 Face Tool Holder CV-3046 LG-3097 Drill 25.D. Tools CV-3045 CV-3046 leeve CJ-3014C CJ-3014B CJ-3014A CJ-3016B CJ-3016A leeve CJ-30 ( MT type ) CJ-3011 leeve CV-3203D CV-3203B CV-3203C CV-3203A leeve CJ-3015D CJ-3015C leeve CF-3052E CF-3052D CF-3052C CF-3052B CF-3052A CJ-3015B CJ-3015A CF-3053 CF-3054 CF-3055B CF-3055A CV-3097 I.D. Tool Holder ( Coolant Through ) LG-3094 I.D. Tool Holder LG-3092 Double I.D. Tool Holder LG-3093 Cut off-tool Holder LG Cut off-tool Holder LG-3099 LG-3099A LG-3099B

12 G-4000 eries Construction pindle Turret Multi-Tasking ptional Y-axis Interference Diagram Max. wing Dia. Ø 782 Max. wing Dia. Ø 782 Ø Ø 40 Ø 305 Ø Max. turning Dia. Ø Interference Diagram Tooling ystem Max. wing Dia. Ø D. Tools CV-3045 CV D. Tool Holder.D. Tool Holder LG-3095 LG-3095A Double.D. Tool Holder LG Face Tools CV-3045 Face Tool Holder CV-3046 LG Drill leeve CJ-3014C CJ-3014B CJ-3014A CJ-3016B CJ-3016A leeve CJ-30 ( MT type ) CJ-3011 leeve CV-3203D CV-3203B CV-3203C CV-3203A leeve CJ-3015D CJ-3015C CJ-3015B CJ-3015A CV-3097 I.D. Tool Holder ( Coolant Through ) LG-3094 I.D. Tool Holder LG Unit : mm 25.D. Tools leeve CF-3052E CF-3052D CF-3052C CF-3052B CF-3052A CF-3053 CF-3054 CF-3055B CF-3055A Double I.D. Tool Holder LG-3093 Cut off-tool Holder LG Cut off-tool Holder LG-3099 LG-3099A LG-3099B

13 Performance Dimensions Features pecifications tandard 12-tations Turret Work Range Live Center heet Metal G-4000 : 850 G-4000L : 1,600 G-4000L2 : 2,400 Z1-axis Travel G-4000L3 : 3,200 G-4000 : 750 G-4000L : 1,500 G-4000L2 : 2,300 G-4000L3 : 3, X-axis Travel : ptional Live Tooling Turret Work Range 150 G-4000M : 850 G-4000LM : 1,600 Z1-axis Travel G-4000L2M : 2,400 G-4000L3M : 3,200 G-4000M : 750 G-4000LM : 1,500 G-4000L2M : 2,300 G-4000L3M : 3,0 0 Live Center ( I.D. /.D. Tools ) pindle Nose G-4000M : 850 Z1-axis Travel G-4000LM : 1,600 G-4000L2M : 2,400 G-4000L3M : 3,200 G-4000M : 750 G-4000LM : 1,500 G-4000L2M : 2,300 G-4000L3M : 3, Quill tock G-4000 : Tailstock Travel G-4000L : 1,400 pindle Nose G-4000L2 : 2,200 G-4000L3 : 3,000 Ø180 Ø heet Metal X-axis Travel : Quill tock : 150 G-4000M : 650 Tailstock Travel G-4000LM : 1,400 G-4000L2M : 2,200 G-4000L3M : 3,000 Ø180 Ø Live Center ( Live Tooling ) heet Metal X-axis Travel : 350 Quill tock : pindle Nose 151 G-4000M : 650 Tailstock Travel G-4000LM : 1,400 G-4000L2M : 2,200 G-4000L3M : 3,000 Ø180 Ø Unit : mm

14 G-4000 eries Construction pindle Turret Multi-Tasking ptional Live Tooling Turret & ub-spindle Work Range 150 Z1-axis Travel G-4000M : 850 G-4000LM : 1,600 G-4000L2 M: 2,400 G-4000M : 750 G-4000LM : 1,500 G-4000L2M : 2,300 0 ( I.D. /.D. Tools ) heet Metal 8" Chuck 32 8" Chuck Max : X-axis Travel : pindle Nose 30 Zs-axis Travel G-4000M : 750 G-4000LM : 1,500 G-4000L2M : 2, Z1-axis Travel G-4000M : 850 G-4000LM : 1,600 G-4000L2M : 2,400 G-4000M : 750 G-4000LM : 1,500 G-4000L2M : 2, ( Live Tooling ) heet Metal 8" Chuck 8" Chuck X-axis Travel : pindle Nose 30 3 Zs-axis Travel G-4000M : G-4000LM : 1,500 G-4000L2 M : 2,300 Unit : mm

15 Performance Dimensions Features pecifications ptional Y-axis Work Range Z1-axis Travel G-4000Y : 850 G-4000LY : 1,600 G-4000L²Y : 2,400 G-4000L³Y : 3,200 G-4000Y : 750 G-4000LY : 1,500 G-4000L²Y : 2,300 G-4000L³Y : 3,0 0 ( I.D. /.D. Tools ) heet Metal X-axis Travel : 300 Quill tock : 150 (151) pindle Nose Tailstock Travel G-4000Y : 650 G-4000LY : 1,400 G-4000L²Y : 2,200 G-4000L³Y : 3,000 Ø180 Ø Z1-axis Travel G-4000Y : 850 G-4000LY : 1,600 G-4000L²Y : 2,400 G-4000L³Y : 3,200 G-4000Y : 750 G-4000LY : 1,500 G-4000L²Y : 2,300 G-4000L³Y : 3,0 0 heet Metal ( Live Tooling ) X-axis Travel : 300 Quill tock : 150 (151) pindle Nose Tailstock Travel G-4000Y : 650 G-4000LY : 1,400 G-4000L²Y : 2,200 G-4000L³Y : 3,000 Ø180 Ø Unit : mm

16 G-4000 eries Construction pindle Turret Multi-Tasking ptional Y-axis & ub-spindle Work Range 150 G-4000Y : 850 G-4000LY : 1,600 Z1-axis Travel G-4000L²Y : 2,400 G-4000Y : 750 G-4000LY : 1,500 G-4000L²Y : 2,300 0 ( I.D. /.D. Tools ) heet Metal 8" Chuck 32 8" Chuck Max : X-axis Travel : pindle Nose Zs-axis Travel G-4000Y : 750 G-4000LY : 1,500 G-4000L²Y : 2, Z1-axis Travel G-4000Y : 850 G-4000LY : 1,600 G-4000L²Y : 2,400 G-4000Y : 750 G-4000LY : 1,500 G-4000L²Y : 2,300 0 ( Live Tooling ) heet Metal 8" Chuck X-axis Travel : 300 8" Chuck pindle Nose Zs-axis Travel G-4000Y : 750 G-4000LY : 1,500 G-4000L²Y : 2, Unit : mm

17 Performance Dimensions Features pecifications GENERAL DIMENIN pace Requirement Machine Layout Unit : mm Foundation Requirement 0 A 605 B ,000 R635 R635 G-4000 / L : 2,130 G-4000 / L : 1,650 G-4000L G-4000L² series G-4000L G-4000 / L: 2,260 / 2,480 G-4000L2 / L3 : 2, As Required Without Chip Conveyor 1,750 With Chip Conveyor 1,170 G-4000L2 / L3 : 2,190 G-4000L2 / L3 : 1,7 perator G-4000 : 4,020 G-4000L : 4,700 G-4000L2 : 5,640 G-4000L3 : 6,440 G-4000 / L / L2 / L3 : 2,030 G-4000Y / LY : 2,190 G-4000L2Y / L3Y : 2,230 G-4000 / L: 490 G-4000L2 / L3 : 550 G-4000Y / LY: 440 G-4000L2Y / L3Y : 550 G-4000 / L / L2 / L3 : 2,120 G-4000Y / LY : 2,260 G-4000L2Y / L3Y : 2,300 G-4000 : 4,020 G-4000L2 : 5,640 G-4000L : 4,700 G-4000L3 : 6, ,220 G-4000 / L: 2,260 / 2,480 G-4000L2 / L3 : 2,570 G-4000Y / LY : 2,2 / 2,430 G-4000L2Y / L3Y : 2, A Concrete 2, , G-4000L G-4000L2 G-4000L Concrete Gravel G-4000L : 4,200 G-4000L2 : 5,170 G-4000L3 : 5,800 0 C D E F G H I J K 440 L 0 M 0 PERATR TP VIEW Unit : mm Model A B C D E F G H I J K L M N Part No CA-29 NA3900BA CA-30 Part Name Levelling Bolt Hex. Nut M39 Leveling Block G-4000L G-4000L2 G-4000L ,220 4,200 4,1 5, ,9 5,800

G-4000 eries Construction pindle Turret Multi-Tasking TANDARD FEATURE Heat Exchanger The heat

interior temperature and stabilize the electrical devices.

system. Copper lubrication lines will not corrode or become brittle over time.

without standing at the control panel or when the screen and work lights are shut off to

18 G-4000 eries Construction pindle Turret Multi-Tasking TANDARD FEATURE Heat Exchanger The heat exchanger provides the electrical box with good air circulation to efficiently lower the interior temperature and stabilize the electrical devices. 3-Jaw Chuck w/ oft Jaws x 1 set tandard 3-jaw hydraulic chuck with soft jaws is able to work with various types of work pieces. Lubrication ystem The lubrication unit monitors preset pressure levels to detect leaks in the system. Copper lubrication lines will not corrode or become brittle over time. Tri-color tatus Light Tri-color machine status light enables checking of machine s status without standing at the control panel or when the screen and work lights are shut off to conserve power. Chip Conveyor The standard chip conveyor features adjustable timers that allow the operator to set operation intervals according to the amount of chips generated by the machine. Thus, reducing coolant loss to a minimum.

Performance Dimensions Features pecifications

feeding systems feed bars up to Ø5 mm diameter.

can be programmed to catch finished parts after

The steady rest is applied to long work pieces

which requires less space than hydraulic steady

Hydraulic teady Rest The hydraulic pressure is

19 Performance Dimensions Features pecifications PTINAL FEATURE Bar Feeder ptional bar feeding systems feed bars up to Ø5 mm diameter. Tool etter The optional Renishaw HPRA tool presetter simplifies machining setup. Parts Catcher ptional hydraulic parts catchers can be programmed to catch finished parts after cut-off. The steady rest is applied to long work pieces which can be firmly supported to increase turning accuracy. Manual teady Rest It can be manually adjusted which requires less space than hydraulic steady rests. Hydraulic teady Rest The hydraulic pressure is controlled by the program to increase working efficiency. 4-Jaw Chuck The 4-jaw chuck can work with complex-shaped or non-circular materials which cannot be done by 3-jaw chucks. Air Chuck The air chuck can work with soft or thin materials to prevent from deforming rather than using a hydraulic chuck.

20 G-4000 eries Construction pindle Turret Multi-Tasking TANDARD & PTINAL FEATURE : tandard : ptional : Not Available C : Contact GDWAY PINDLE Main spindle motor configuration 2-peed Gear Rigid tapping & spindle orientation Disk brake for main Cs-axis & disk brake for main spindle ub-spindle & 8" hydraulic cylinder*1 Cs-axis & disk brake for ub-spindle*1 WRK HLDING 118 mm ID. Hydraulic hollow cylinder for chuck 180 mm ID. 15" Hollow 3-jaws chuck & 1 set soft jaws 18" 20" 24" Hard jaws pecial work holding chuck In spindle work stopper pindle liner ( guide bushing ) Foot switch for chuck operation Programmable base & quill hydraulic tailstock MT#4 dead center*1 ( servo tailstock ) MT#5 live center*1 ( servo tailstock ) live center Manual steady rest elf-centering hydraulic steady rest Foot switch for steady rest operation Chuck clamping Two-stage programmable pressure Tailstock thrust TURRET -station turret 12-station turret 12-station live tooling turret Tool holder & sleeve package Live tooling tool holders MEAUREMENT Renishaw HPRA tool presetter Removeable CLANT Coolant pump High-pressure coolant system Roll-out coolant tank il skimmer Coolant flow switch Coolant level switch Coolant intercooler system 3 Kg/cm2 5 Kg/cm2 20 Kg/cm2 CHIP DIPAL Chip conveyor with auto timer Right discharge Chip cart with coolant drain Chuck air blow Tailstock air blow il mist collector AUTMATIC PERATIN UPPRT Parts catcher Work piece transport conveyor Bar feeder & interface Gantry-type loader / unloader Auto door 4 sets ( 8 ) External M-code output 8 sets ( 16 ) pecifications are subject to change without notice. *1 Not available on L³ series. *2 tandard with tailstock option. G-4000 C G-4300 C AFETY Fully enclosed guarding Impact resistant viewing window Tailstock stroke out - end check*2 Chuck cylinder stroke out - end check Low hydraulic pressure detection switch Load monitoring function THER Tri-color operation status light tower External work light Heat exchanger Electrical cabinet A/C cooling system Complete hydraulic system Advanced auto lubrication system Foundation leveling & maintenance tool kit Emergency maintenance electrical part package peration & maintenance manuals FANUC CNTRL FUNCTIN PMC system Display Graphic function Full keypad Part program storage length Registerable programs Tool offset pairs ervo control Conversational programming ervo motors pindle motors Tool Life Management *3.4" color LCD option needed. i-td PMC : 25n sec/step 31i PMC : 25n sec/step 8.4" color LCD.4" color LCD tandard Dynamic mall - 44 keys Large - 56 keys 512 K byte 1M byte 2M byte 4M byte 8M byte 400 1,000 4, HRV2 ( 3 ) Manual Guide i Manual Guide i i i Tool Nose Radius Compensation Background editing Variable Lead Thread Cutting Polygon Turning Unexpected disturbance torque detection function Polar coordinate & cylindrical interporlation Multiple Threading Run hour & parts counter Auto power off function Custom macro B R-232 port Memory card input/output Ethernet Fast ethernet *4 The milling axis is servo motor which available when equip with live tooling turret G-4000 i - TD *3 *3 G i *4

21 Performance Dimensions Features pecifications MACHINE PECIFICATIN CAPACITY G-4000 / 4000L / 4000L² / 4000L³ G-4300 / 4300L / 4300L² / 4300L³ Max. swing diameter wing over saddle Max. turning diameter td. turning diameter Max. turning length Ø 770 mm ( 30.31" ) Ø 940 mm ( 37.00" ) Ø 620 ( 24.40" ) Ø 268 mm (.55" ) 819 / 1,569 / 2,369 / 3,169 mm ( 32.24" / 61.77" / 93.26" / " )[ ]*1 Chuck size Bar capacity PINDLE 15" ( 18" ) Ø 115 mm ( 4.5" ) 20" ( 24" ) Ø 165 mm ( 6.5" ) Hole through draw tube Hole through spindle pindle bearing diameter ( Front / Rear ) Hydraulic cylinder pindle nose Ø 118 mm ( 4.64" ) Ø 130 mm ( 5.11" ) Ø 180 / 160 mm ( 7.08" / 6.29" ) 15" ( 18" ) A2-11 Ø mm ( 6.51" ) Ø 190 mm ( 7.48" ) Ø 240 / 220 mm ( 9.44" / 8.66" ) 20" ( 24" ) A2-15 pindle motor type Motor output ( Cont. / 30 min. ) Motor full output speed pindle drive system 30 / 6,000i 30 / 37 kw 1,150 RPM 2-peed Gear box pindle drive ratio 1: 3 / 1: 6 1: 5 / 1: pindle speed ranges pindle full output speed L L ~ 1,000 rpm 196 rpm 6 ~ 600 rpm 121 rpm H H 20 ~ 2,000 rpm 388 rpm 12 ~ 1,200 rpm 239 rpm pindle torque ( Cont. / 30 min. ) pindle torque ( Cont. / 30 min. ) L H 1,463 / 1,805 N-m 739 / 911 N-m 2,370 / 2,923 N-m 1,197 / 1,476 N-m C-AXI PINDLE ( PTINAL ) Drive type Cs Torque output 1,805 N-m 2,923 N-m X & Z AXE Max. X-axis travel Max. Z1-axis travel Max. Zs-axis travel X-axis rapids Z1-axis rapids Zs-axis rapids lide way type Feed rates X-axis servo motor Z1-axis servo motor Zs-axis servo motor X-axis ball screw Ø [ pitch ] Z1-axis ball screw Ø [ pitch ] Zs-axis ball screw Ø [ pitch ] X-axis thrust ( Cont. ) Z1-axis thrust ( Cont. ) Zs-axis thrust ( Cont. ) 350 mm ( 13.77" ) 850 / 1,600 / 2,400 / 3,200 mm ( 33.46" / 62.99" / 94.48" / " ) 800 / 1,550 / 2,350 / mm ( 31.49" / 61.02" / 92.51" / ) 24 m/min. ( 945 lpm ) 24 / 24 / 16 / 12 m/min. ( 945 / 945 / 630 / 473 lpm ) 24 / 24 / 16 / m/min. ( 945 / 945 / 630 / lpm ) Hardened & Ground Box Ways 1 ~ 4,800 mm/min. ( 1 ~ 189 IPM ) 7 kw 7 kw 3 kw Ø 36 mm [ pitch ] Ø 45 mm [ pitch ] / Ø 45 mm [ pitch ] / Ø 63 mm [ pitch 16 ] / Ø 63 mm [ pitch 16 ] Ø 36 mm [ pitch ] / Ø 40 mm [ pitch ] / Ø 50 mm [ pitch 12 ] / 1,921 Kgf ( 4,226 lbs ) 1,921 / 1,921 / 1,801 / 1,801 Kgf ( 4,226 / 4,226 / 3,970 / 3,970 lbs ) 769 / 769 / 641 / Kgf ( 1,692 / 1,692 / 1,4 / lbs ) pecifications are subject to change without notice. *1 Individual models may vary, detail specification please see work range diagram or contact with Goodway

22 G-4000 eries Construction pindle Turret Multi-Tasking MACHINE PECIFICATIN TURRET tations Indexing drive Indexing speed Accuracy D tool shank size ID tool shank size LIVE TLING TURRET ( PTINAL ) Max. turning diameter td. turning diameter Max. turning length tations Live tooling stations Live tooling drive motor ( Cont. / 30 min. ) Indexing drive type Index speed D tool shank size ID tool shank size Live tooling shank size Live tooling RPM range Y-AXI (PTINAL) Max. swing diameter wing over saddle Max. turning diameter Max. turning length Max. X-axis travel Max. Y-axis travel X / Y axes rapids lide way type Feed rates X-axis servo motor Y-axis servo motor X-axis ball screw Ø / pitch Y-axis ball screw Ø / pitch X / Y axes thrust ( Cont. ) TAILTCK Quill center taper G-4000 / 4000L / 4000L² / 4000L³ G-4300 / 4300L / 4300L² / 4300L³ 12 8 / 3,000is 0.3 sec. Adjacent / 0.8 sec. ( ingle step ) Positioning : ± º, Repeatability : ± º 32 mm ( 1-1/4" ) Ø 60 mm ( 2-1/4" ) Ø 550 mm ( 21.65" ) Ø 305 mm ( 12.00" ) 695 / 1,445 / 2,245 / 3,045 mm ( 27.36" / 56.88" / 88.38" / " )[ ]* / 7.5 kw [ Y-axis : 3.7 / 5.5 kw built-in motor ] 12 / 3,000is [ Y-axis : 8 / 3,000is ] 0.3 sec. Adjacent / 0.8 sec. ( ingle step ) 25 mm ( 1" ) Ø 50 mm ( 2" ) Ø 26 mm ( 1" ) ER 40 4,000 RPM [ Y-axis : 6,000 RPM ] Ø 700 mm ( 27.55" ) Ø 900 mm ( 35.43" ) Ø 460 mm ( 18.11" ) 695 / 1,445 / 2,245 / 3,045 mm ( 27.36" / 56.88" / 88.38" / " )[ ] 300 mm ( 11.81" ) 120 mm = ± 60 mm ( 4.72" = ± 2.36" ) 24 / m/min. ( 945 / 393 IPM ) Hardened & Ground Box Ways 1 ~ 4,800 mm/min. ( 1 ~ 189 IPM ) 7 kw 4 kw Ø 36 mm ( 1.41" ) / Pitch Ø 36 mm ( 1.41" ) / Pitch 8 1,921 / 1,761 Kgf ( 4,235 lbs. / 3,874 lbs. ) MT#4 ( Built-in type dead center, ervo tailstock )*2 MT#5 ( Live center, ervo tailstock )*2 ( Live center, Programmable tailstock ) Quill diameter Quill travel MT#4 : Ø 1 mm ( 4.33" ) / MT#5 : / : Ø 120 mm ( 4.72" ) MT#4 : / MT#5 : / : 150 mm ( 5.90" ) G-4000 : 800 mm ( 31.5" ) ( ervo tailstock ) / 650 mm ( 25.6" ) ( Quill programmable tailstock )*2 Tailstock base travel Programmable quill / base G-4000L : 1,550 mm ( 61" ) ( ervo tailstock ) / 1,400 mm ( 55.1" )( Quill programmable tailstock )*2 G-4000L2 : 2,350 mm ( 92.5" ) ( ervo tailstock ) / 2,200 mm ( 86.6" )( Quill programmable tailstock )*2 G-4000L3 : 3,000 mm ( 118.1" ) ( Quill programmable tailstock ) MT#4 : / Yes / MT#5 : / Yes / : Yes / Yes pecifications are subject to change without notice. *1 Individual models may vary, detail specification please see work range diagram or contact with Goodway. *2 ption

23 Performance Dimensions Features pecifications UB-PINDLE ( PTINAL )*3 Chuck size Hole through spindle pindle bearing diameter pindle nose pindle motor type Motor output ( Cont. ) Motor output ( 15 min. ) Motor full output speed pindle drive system pindle drive ratio pindle speed range pindle torque ( Cont. ) pindle torque ( 15 min. ) Zs-axis travel Zs-axis rapid lide way type Zs-axis servo motor Zs-axis ball screw Ø [ pitch ] Zs-axis thrust ( Cont. ) GENERAL Positioning accuracy Repeatability tandard CNC control Voltage / Power requirement Hydraulic tank capacity Coolant tank capacity Coolant pump Machine weight Dimensions L W H pecifications are subject to change without notice. *3 Not available on L3 series. G-4000 / 4000L / 4000L² / 4000L³ G-4300 / 4300L / 4300L² / 4300L³ ± mm ( ± " ) ± mm ( ± " ) FANUC i -TD ( 31i pt. ) AC 200/220 + % to - 15% 3 phase / 65 KVA 45 L ( 11.8 gal ) 330 / 4 / 540 / 670 L ( 87 / 8 / 143 / 177 gal. ) 0.7 kw ( 60 Hz ) rated at 3 bar ( 44 PI ) 8,000 / 11,000 / 13,500 / 16,000 Kg ( 17,637 / 24,251 / 29,762 / 35,274 lbs. ) 4,020 2,260 2,120 mm ( 158" x 89" x 84" ) L : 4,700 2,480 2,120 mm ( 185" x 97" x 84" ) L² : 5,640 2,570 2,120 mm ( 222" x 1" x 84" ) L³ : 6,440 2,570 2,120 mm ( 253" x 1" x 84" ) 8" Ø 55 mm ( 2.16" ) Front : Ø 0 mm ( 3.93" ) / Rear : 70 mm ( 2.75" ) A2-6 BiI112L / 15, kw 18.5 kw 5,000 RPM Direct built-in motor ( Integrated Motor ) 1 : 1 4,800 RPM 95 N-m ( 70 ft-lbs ) 118 N-m ( 87 ft-lbs ) 800 / 1,550 / 2,350 / mm ( 31.5" / 61" / 92.5" / ) 24 / 24 / 16 / m/min. ( 945 / 945 / 630 / IPM ) Hardened & Ground Box Ways 3.0 kw Ø 36 mm [ Pitch ] / Ø 40 mm [ Pitch ] / Ø 50 mm [ Pitch 12 ] 769 / 769 / 640 / Kgf ( 1,692 / 1,692 / 1,408 / lbs. )

24 GDWAY MACHINE CRP. GDWAY (UZHU) MACHINE CRP. Headquarters No.13, 5Th Road, Taichung Industrial Park, Taichung City, 407, Taiwan, R..C. Website : goodway@goodwaycnc.com Central Taiwan cience Park Branch No. 38, Keyuan Road, Central Taiwan cience Park.Taichung, Taichung City, 407, Taiwan, R..C. TEL : FAX : No.589, Chengyang Road, Xiang Cheng Economic Development District uzhou City, Jiangsu, China TEL : FAX : goodway.suzhou@goodwaycnc.com.tw Copyright 2013 by Goodway Machine Corp. All right reserved G-G-4000 ERIE-EN-F

GS-2000 GS-3000 SERIES. Maximum Performance CNC Turning Centers

GS-2000 GS-3000 SERIES. Maximum Performance CNC Turning Centers G-0 G-00 ERIE Maximum Performance CNC Turning Centers G-0 / G-00 eries Performance Construction pindle Turret MAXIMUM PERFRMANCE CNC TURNING CENTER With the latest machine tools technology and powerful