STATE UNIVERSITY OF NEW YORK COLLEGE OF TECHNOLOGY CANTON, NEW YORK COURSE OUTLINE MECH 223 INTRODUCTION TO COMPUTER NUMERICAL CONTROL
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1 STATE UNIVERSITY OF NEW YORK COLLEGE OF TECHNOLOGY CANTON, NEW YORK COURSE OUTLINE MECH 223 INTRODUCTION TO COMPUTER NUMERICAL CONTROL Prepared by: Daniel Miller Updated by: Daniel Miller (April 2015) CANINO SCHOOL OF ENGINEERING TECHNOLOGY MECHANICAL & ENERGY TECHNOLOGIES DEPARTMENT April 2015
2 A. TITLE: Introduction to Computer Numerical Control B. COURSE NUMBER: MECH 223 C. CREDIT HOURS: (3) D. WRITING INTENSIVE COURSE: No E. COURSE LENGTH: 15 weeks F. SEMESTER(S) OFFERED: Fall or Spring G. HOURS OF LECTURE, LABORATORY, RECITATION, TUTORIAL, ACTIVITY: 2 lecture hours per week 3 laboratory hours laboratory per week H. CATALOG DESCRIPTION: A course designed to introduce students to the capabilities of CNC machine tools used in industry, to teach students the fundamentals in programming CNC lathes and milling machines, to provide students the opportunity to setup and operate CNC equipment and to experience the use of CAD/CAM technology. I. PRE-REQUISITES/CO-REQUISITES: MECH 121 J. GOALS (STUDENT LEARNING OUTCOMES): By the completion of this course students will be able to: Course Objective 1. Write CNC programs using G & M codes for simple 2D components. 2. Select the proper tooling used on CNC Milling Machines and Lathes. 3. Write the proper process plan required for CNC operation. 4. Setup and operate 2 axis and 3 axis CNC Milling Machines (Centers) and 2 axis CNC Lathes. 5. Enter a program into a CNC machine using the conversational programming format. 6. Create CNC programs using CAD/CAM technology Institutional SLO 1. Communication 1. Communication
3 K. TEXTS: HAAS CNC programming workbook for Mill and Lathe L. REFERENCES: Machinery s Handbook, 26 th edition, Industrial Press M. EQUIPMENT: Machine Tools Lab N. GRADING METHOD: A-F O. MEASUREMENT CRITERIA/METHODS: Exams, Homework, Laboratory P. DETAILED COURSE OUTLINE: See attached Q. LABORATORY OUTLINE: See Attached
4 Detailed Outline MECH 223 Introduction to Computer Numerical Control I. Introduction to Machine Tool Controls A. Components 1. Machine Tools 2. Machine Control Unit (MCU) B. Type of Control Systems 1. Point to Point 2. Continuous Path C. Loop Systems 1. Open Loop vs. Closed Loop D. Positioning Systems 1. Absolute vs. Incremental II. III. IV. Tooling for CNC A. General Tooling Considerations for CNC B. Types of Tooling Used C. Special Tools D. Cutting Speeds and Feed Rates E. Tool Changing CNC Machining Center Features Programming Coordinates A. Hole Operations B. Milling Operations (Linear & Circular Profiling) C. Mixing Absolute and Incremental Coordinates D. Metric Coordinates V. Three Axis Programming (Milling) A. Word Address Format 1. Address codes 2. Preparatory codes (G codes) 3. Miscellaneous codes (M codes) 4. Math for CNC Programming B. Modal Programs 1. Drilling 2. Milling VI. Two Axis Programming (Lathe) A. Word Address Format 1. How lathe codes differ from milling 2. New codes B. Modal Programs
5 1. Turning 2. Radius cutting 3. Threading C. Setting up and operation of HAAS Turning Center VII. VIII. Do Loops and Subroutines A. Do Loops B. Subroutines C. Nested Loops D. Modal Programs Advanced CNC Features A. Cutter Diameter Compensation (CDC) B. Fixture Offsets C. Tool Offsets (TLO) 1. Measuring 2. Calculating 3. Input at MCU X. CAD/CAM A. Part Definition B. Toolpath Generation C. Post Processing for various controllers Laboratory Outline MECH 223 Introduction to Computer Numerical Control I. CNC Vertical Mill A. Program Entry B. Tool Setting C. Work Offset Setting D. Verifying Program E. Editing Program F. 4th Axis Indexing II. CNC Lathe A. Program Entry B. Tool Setting C. Work Offset Setting D. Verifying Program E. Editing Program F. Setting up a Turret G. Using Parts Catcher
6 III. CAD/CAM A. Geometry Design 2D/3D B. Tool path creation C. Post Processing D. Program verification
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STATE UNIVERSITY OF NEW YORK SCHOOL OF TECHNOLOGY CANTON, NEW YORK COURSE OUTLINE MECH 121 - MANUFACTURING PROCESSES I Prepared By: Daniel Miller Updated By: Daniel Miller (April 2015) CANINO SCHOOL OF
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