No.002-USA. May 2006 Revised: April TAC Inserts for Aluminum. AL Chipbreaker,T-DIA. Ultimate Solution for Machining Aluminum
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1 TAC Inert for Aluminum AL Chipbreker,T-DIA No.002-USA My 2006 Revied: April 2009 Ultimte Solution for Mchining Aluminum
2 AL Chipbreker ALChipbreker for Aluminum Chipbreker for Aluminum Alloy nd Non-Ferrou Metl Feture Polihing - Reduce built up edge Improve built up edge reitnce while cutting luminum by polihing on entire rke fce of inert Exmple (Built up edge) AL Type Chipbreker Significntly Reduce Built Up Edge Cutting Condition Workpiece Inert Cutting peed D.O.C. Feed rte Wet or Dry AC4C (Si:6.5~7.5%) VCGT fm.039" ipr Wet Mchining Time: 5 minute Competitor (without polihing) Built Up Edge AL Chipbreker New Grde KS05F - Improved Wer Reitnce KS05F uper microgrin crbide ubtrte mke uperior wer reitnce poible Trnvere Rupture Strength (GP) KS05F Exiting Item Wer Reitnce Cutting Condition Workpiece Inert Cutting peed D.O.C. Feed rte Wet or Dry AC4C (Si:6.5~7.5%) RCGT0803M fm.078" ipr Wet Flnk Wer VB (mm).004 Competitor AL Improve Wer Reitnce Cutting Time T (min) Hrdne (HRA) 1
3 AL Chipbreker Deep Inclintion - Improve Chip Control Prevent chip clogging with deep inclintion Chip Control (AC4C) AL Chipbreker Prevent Chip Clogging Cutting Condition Workpiece Inert Cutting peed Wet or Dry AC4C (Si:6.5~7.5%) VCGT fm Wet D O C p (mm) Feed Rte (mm/rev) AL Chipbreker Show Chip Clogging D O C p (mm) Feed Rte (mm/rev) Competitor (with Chipbreker) Lrge Rke Angle - Reduce Cutting Reitnce Reduce cutting foe with lrge rke ngle nd hrp cutting edge Comprion of cutting reitnce Lower Cutting Reitnce by 30% Cutting Condition Workpiece Inert Cutting peed D.O.C. Feed rte Wet or Dry AC4C (Si:6.5~7.5%) VCGT fm.160" ipr Wet Cutting Reitnce (N) Competitor 30%down AL 2
4 AL Chipbreker Stndrd Cutting Condition Workpiece Cutting Speed (fm) DOC (inch) Feed Rte (ipr) Aluminum Alloy (le thn 12% Si) 650~ ~ ~.024 Aluminum Alloy (13~17% Si) 650~ ~ ~.016 Copper nd Br 985~2625 Bronze 500~1310 ~ ~.024 Note: Wet cutting recommended. Ue wter oluble cutting fluid. Recommended cutting condition my vry depending on work mteril, urfce tretment, mchine condition, cutting peed, nd corner rdiu of inert. Exmple - Aluminum Wheel Mchining Exmple 1 Revolution DOC Cutting Speed n=1250 rpm (contnt) p=.080" Vc=820~4920 fm Number Appliction Toolholder Ct. No. Inert Ct. No. Feed (in/rev) 1 Externl Turning SVHCR2525M22 VCGT AL (KS05F) Fcing Internl Turning 3 Internl Turning Specil Toolholder 4 Fcing Externl Turning Specil Toolholder VCGT AL (KS05F).024 VCGT AL (KS05F) DCGT11T308-AL (KS05F).012 SVHCL2525M22 VCGT AL (KS05F).024 Exmple 2 Revolution DOC Cutting Speed n=1250 rpm (contnt) p=.040" Vc=985~4000 fm Number Appliction Toolholder Ct. No. Inert Ct. No. 1 Fcing (Roughing) 2 Fcing (Finihing) SVHCR2525M22 Feed (in/rev) SVHCR2525M22 VCGT AL (KS05F).024 VCGW DIA (DX140).006 Exmple 3 Revolution DOC Cutting Speed n=1800 rpm (contnt) p=.080" Vc=1050~4920 fm Number Appliction Toolholder Ct. No. Inert Ct. No. Feed (in/rev) 1 Externl turning SRDCN2525M06 RCGT0602M0-AL Fcing Internl turning Specil Toolholder VCGT AL DCGT AL ~.012 3
5 AL Chipbreker AL - Poitive Inert Shpe 55º 1 1 Cutting Depth p (in) Cutting Depth p (in) Inert Feed f (inch/rev) Type 07 Type Ctlog No. Ctlog No. Stock Dimenion (inch) (Metric) KS05F 1 CCGT21.50-AL CCGT AL CCGT21.51-AL CCGT AL CCGT32.50-AL CCGT09T302-AL 0 CCGT32.51-AL CCGT09T304-AL CCGT32.52-AL CCGT09T308-AL CCGT430.5-AL CCGT AL 0 CCGT431-AL CCGT AL CCGT432-AL CCGT AL DCGT AL DCGT AL DCGT21.51-AL DCGT AL DCGT AL DCGT11T302-AL 0 DCGT32.51-AL DCGT11T304-AL DCGT32.52-AL DCGT11T308-AL Feed f (inch/rev) 1 Cutting Depth p (in) Type Type 06 Type Feed f (inch/rev) RCGT0602M0-AL RCGT0803M0-AL RCGT1003M0-AL º 1 Cutting Depth p (in) Type 11 Type TCGT AL TCGT AL TCGT21.51-AL TCGT AL TCGT AL TCGT16T302-AL 0 TCGT32.51-AL TCGT16T304-AL TCGT32.52-AL TCGT16T308-AL Feed f (inch/rev) 35º 1 Cutting Depth p (in) Type 16 Type VCGT331-AL VCGT AL VCGT332-AL VCGT AL VCGT333-AL VCGT AL VCGT43.56-AL VCGT AL VCGT43.58-AL VCGT AL Feed f (inch/rev) 4 : Stocked Stndrd : Non-Stocked Stndrd
6 T-DIA TAC Inert T-DIATAC Inert New T-DIA TAC Inert with Chipbreker Feture Wider Chipbreker with Shrp Cutting Fce - Improved Shrpne Better chip flow by pplying wider chipbreker for copying Competitor Excellent Wer Reitnce - Longer tool life with high productivity nd cot reduction Wer Reitnce Cutting Condition Workpiece Toolholder Inert Cutting peed D.O.C. Feed rte Wet or Dry Aluminum Alloy (Si: 18%) CSBPR2525M4 SPGN DIA 4920 fm.078" IPR Dry Reduce Built Up Edge nd Chttering - Longer tool life nd uperior qulity Surfce Roughne Cutting Condition Workpiece Aluminum Alloy (Si: 10%) Toolholder CSBPR2525M4 Inert SPGN DIA DX140 produce le built up edge thn crbide TH10, which reult in uperior urfce finih. Cutting Speed Vc (in/min) TH10 DX Tool Life (min) Surfce Roughne R (um) DOC: p=.006 inch Feed: f.002 in/rev Mchining Time: T=2 min. DOC: p=.020 inch Feed: f.004 in/rev Mchining Time: T=20 min. Crbide TH10 DX Cutting Speed Vc (m/min) 5
7 T-DIA TAC Inert Feture of Grde Increed Wer Reitnce (Hrdne) Increed Impct Reitnce (Toughne) DX180 DX160 DX140 DX120 Thi grde i n dvnced dimond-bed tool mteril, tht i, microcrytl of dimond. They re tightly intered on cemented crbide lloy be by uper highpreure nd temperture proce. When compred with the ingle-crytl dimond, hrdne i lightly lower, but PCD i uniform in tructure. Additionlly, clevge frcture, tre nd wer reitnce of ingle-crytl dimond re the me mong different crytl qulity nd orienttion. Therefore, PCD i optimum for cutting of nonferrou nd non-metl mteril. Structure of T-DIA Polycrytlline dimond lyer Cemented Crbide Subtrte Comprion of Hrdne Tool Mteril Knoop Hrdne (HK) T-DIA 6,000 ~ 9,000 Nturl Dimond 8,000 ~ 12,000 Appliction Grde Microtructure Dimond Content (vol%) Grin Size (mm) Hrdne (Hv) Strength Trnvere (GP) Feture DX , DX , DX , For preciion mchining of non-ferrou metl nd non-metl tht require high qulity urfce finih. Feture the finet grin tructure mong T-DIA erie nd excel in grindbility nd cutting edge hrpne. For mchining of non-ferrou metl nd nonmetl. Compoed of medium nd fine grined dimond. Provide moderte wer reitnce nd grindbility. For mchining hlf-intered cermic nd cemented crbide, tone, nd non-ferrou metl. Mixed intered compct of core nd fine-grined dimond. Superior grindbility to DX180. DX , For turning hlf-intered cermic nd cemented crbide. Feture the highet purity nd lrge grined PCD with excellent wer reitnce. Stndrd of Grde Selection Stndrd Selection (Generl Grde) For preciion cutting of electronic component For uperior urfce finih For interrupted cutting Excellent cutting edge, hrpne, nd frcturing reitnce DX120 DX140 For cutting hrd mteril (High Si-AR Alloy (Si>12%), (AR nd ct iron cutting together) When focuing on wer reitnce Excellent wer reitnce DX160 When inufficient wer reitnce with DX160 For pecil mchining DX180 Select TH10 (crbide), GH110 (coting) when depth of cut exceed cutting condition 6 : Stocked Stndrd : Non-Stocked Stndrd
8 T-DIA Stndrd Cutting Condition Cutting D.O.C. Feed Grde Work Mteril Opertion Speed p (inch) (ipr) DX120 DX140 DX160 DX180 Aluminum Alloy (Si<12%) 3280~8200 " Aluminum Alloy (Si>13%) 1310~2625 " Copper, Br 1640~4920 ~ ".002~.040 Phophorou Bronze " 980~1640 Crbon Finihing " Fiber, Reinfoed Pltic(FRP) ~.004 " 1640~3280 Pltic, Crbide Alloy, Cermic.002~.020 " ~.002 Crbide Alloy 30~60 ".002~ Cermic (Quenched) 325~500 ~.004 " Exmple Cutting Aluminum Wheel Cutting Condition ": 1t Choice : 2nd Choice Workpiece Toolholder SVHCR2525M22 Inert VCGW DIA (DX140) Workpiece AR Alloy Cutting Speed Vc = 980~4000 fm Feed f =.006 ipr D.O.C. p =.040" Wet/Dry Wet Reult: Excellent Surfce Finih. Provide High Feed, High Preciion Cutting without Chipping Regrinding Method Grde Grinding Wheel Wheel Bond Grin Size Concentrtion Grinding Condition Comprion of Grindbility Amount of Grinding DX160, DX140, DX120 Dimond Vitrified Bond #400~#600 - Roughing Finer thn # Finihing 900~1200 m/min. Grinding Speed 30~60 min DX120 DX140 DX160 DX180 Note Generlly it doe not require pre-honing Cution for grinding: 1. Provide ufficient grinding fluid 2. Keep dreing in order to not clog or crmble Py ttention to trength nd run out towrd the pindle of the grinding mchine, while dreing weel to the grinding wheel, ince the cutting edge hrpne h ignificnt influence on urfce roughne nd tool life. The finer grin ize provide better cutting edge for hrpne nd grindbility. Produce excellent urfce finih with le burr. Grinding Mchine for Dimond Grinding Mchine Tool Vitrified bonded, cup hped Grinding Wheel dimond wheel T-DIA, 4 grde, grinding re, Work Mteril 64mm 2 # of Revolution of Grinding Wheel 1600 minute -1 Grinding Time 7 6 minute Comprion of cutting edge hrpne of fine grined nd core grined grde (Mgnified 600 time) DX120 DX140
9 T-DIA TAC Inert Negtive Inert - TAC-T-DIA Turning (PCD) Shpe 1 Ctlog No. (inch) Ctlog No. (Metric) Shrpenbility Stock Wer Reitnce Dimenion 1 DX120 DX140 DX160 TNGA321-DIA TNGA DIA TNGA322-DIA TNGA DIA TNGA331-DIA TNGA DIA TNGA332-DIA TNGA DIA SNGA431-DIA SNGA DIA SNGA432-DIA SNGA DIA Applicble Toolholder A, D, P, M, E, W A, D, P, M, E 1 SNGN322-DIA SNGN DIA SNGN432-DIA SNGN DIA C CNGA431-DIA CNGA DIA A, D, P, M CNGA432-DIA CNGA DIA º DNGA431-DIA DNGA DIA A, D, P, M DNGA432-DIA DNGA DIA Negtive Inert - with Chipbreker Shpe Ctlog No. (inch) Ctlog No. (Metric) Stock Dimenion Applicble Toolholder Shrpenbility Wer Reitnce 1 DX120 DX140 DX160 CNMM430.5-DIA CNMM DIA A, D, P, M CNMM431-DIA CNMM DIA º DNMM430.5-DIA DNMM DIA.130 A, D, P, M, DNMM431-DIA DNMM DIA E, W 1 TNMM330.5-DIA TNMM DIA A, D, P, M TNMM331-DIA TNMM DIA º 1 VNMM330.5-DIA VNMM DIA.189 VNMM331-DIA VNMM DIA VNMM332-DIA VNMM DIA M 8
10 T-DIA Poitive Inert Shpe (With Tungloy Stndrd Hole) 1 11º Ctlog No. (inch) Ctlog No. (Metric) Stock Dimenion Shrpenbility Wer Reitnce DX120 DX140 DX160 1 TPGA730.5-DIA TPGA DIA TPGA731-DIA TPGA DIA TPGA DIA TPGA DIA TPGA21.51-DIA TPGA DIA TPGA220.5-DIA TPGA DIA.094 TPGA221-DIA TPGA DIA TPGA222-DIA TPGA DIA TPGA320.5-DIA TPGA DIA.130 TPGA321-DIA TPGA DIA TPGA322-DIA TPGA DIA Applicble Toolholder - 11º TPGN731-DIA TPGN DIA TPGN732-DIA TPGN DIA TPGN220-DIA TPGN DIA TPGN220.5-DIA TPGN DIA TPGN221-DIA TPGN DIA TPGN222-DIA TPGN DIA TPGN320-DIA TPGN DIA TPGN320.5-DIA TPGN DIA.130 TPGN321-DIA TPGN DIA TPGN322-DIA TPGN DIA TPGN323-DIA TPGN DIA C Type Boring Br C Type Boring Br 11º SPGN320.5-DIA SPGN DIA SPGN321-DIA SPGN DIA SPGN322-DIA SPGN DIA.031 SPGN420.5-DIA SPGN DIA SPGN421-DIA SPGN DIA SPGN422-DIA SPGN DIA.031 SPGN423-DIA SPGN DIA C Type Boring Br 1 11º TPGW DIA TPGW DIA TPGW730.5-DIA TPGW DIA TPGW731-DIA TPGW DIA TPGW DIA TPGW DIA TPGW21.51-DIA TPGW DIA TPGW DIA TPGW DIA TPGW2.521-DIA TPGW DIA TPGW DIA TPGW16T302-DIA.130 TPGW32.51-DIA TPGW16T304-DIA TPGW32.52-DIA TPGW16T308-DIA Boring Br 1 TCGW DIA TCGW DIA TCGW21.51-DIA TCGW DIA TCGW DIA TCGW16T302-DIA.130 Boring TCGW32.51-DIA TCGW16T304-DIA Br TCGW32.52-DIA TCGW16T308-DIA
11 T-DIA TAC Inert Poitive Inert Shpe (With Tungloy Stndrd Hole) Ctlog No. (inch) Ctlog No. (Metric) Stock Shrpenbility Wer Reitnce DX120 DX140 DX160 CPGA DIA 1 11º 1 Dimenion CPGA DIA.016 CCGW21.5V-DIA CCGW DIA.001 CCGW DIA CCGW DIA CCGW21.51-DIA CCGW DIA.016 CCGW DIA CCGW09T302-DIA CCGW32.51-DIA CCGW09T304-DIA CCGW32.52-DIA CCGW09T308-DIA Applicble Toolholder Boring Br Boring Br 55º 1 DCGW21.5V-DIA DCGW DIA DCGW DIA DCGW DIA DCGW21.51-DIA DCGW DIA DCGW DIA DCGW11T302-DIA.125 DCGW32.51-DIA DCGW11T304-DIA DCGW32.52-DIA DCGW11T308-DIA Boring Br 35º 1 VCGW330.5-DIA VCGW DIA.188 VCGW331-DIA VCGW DIA VCGW332-DIA VCGW DIA VCGW333-DIA VCGW DIA VCGW43.58-DIA VCGW DIA Boring Br 1 11º EPGW DIA S nd TAC EPGW DIA Type Boring Br, Round Shnk, Top Borer Tool Poitive Inert - with Chipbreker Shpe 1 Ctlog No. (inch) Ctlog No. (Metric) Stock Shrpenbility Wer Reitnce DX120 DX140 DX160 Dimenion 1 CCMT DIA CCMT DIA CCMT21.51-DIA CCMT DIA.016 CCMT DIA CCMT09T302-DIA CCMT32.51-DIA CCMT09T304-DIA Applicble Toolholder Boring Br 55º 1 DCMT DIA DCMT DIA DCMT21.51-DIA DCMT DIA DCMT DIA DCMT11T302-DIA DCMT32.51-DIA DCMT11T304-DIA Boring Br 1 TCMT630.5-DIA TCMT DIA TCMT631-DIA TCMT DIA TCMT DIA TCMT DIA.094 TCMT21.51-DIA TCMT DIA TCMT220.5-DIA TCMT DIA TCMT221-DIA TCMT DIA VCMT330.5-DIA VCMT DIA VCMT331-DIA VCMT DIA º 1 Boring Br 10 : Stocked Stndrd : Non-Stocked Stndrd
12 1226A Michel Drive, Wood Dle, IL Cutomer Service: Technicl Support: Fx: Tungloy Cnd 432 Elgin Street, Unit 3, Brntford, Ontrio, Cnd N3S-7P7 Toll Free: , Phone: , Fx: Tungloy de Mexico S.A. C Lo Arellno 113, Vit Alegre, Agucliente, AGS, Mexico Phone: , Fx: Ditributed By:
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